HONDA CR500R Bolt In Kit Install - HOW TO - 2021 2022 CRF450R Chassis PART 1

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  • Опубликовано: 29 авг 2024
  • As requested.. here is a how - to assembly video using our honda CR500 bolt in kit that works on the new 2021 and 2022 honda CRF450R chassis
    Now you can have a DIY at home install of your 85-2001 honda cr500 engine into a new crf450r chassis 2021-2022
    No welding required
    Product info link
    bvcoffroad.com...

Комментарии • 103

  • @byronn.2885
    @byronn.2885 3 года назад +27

    You guys must have a ton of time in designing and machining. I don’t think most guys fully understand what goes into something of this scale and quality. The 500 guys are blessed to have you guys making this possible.

    • @BVCOFFROAD
      @BVCOFFROAD  3 года назад +13

      We do! Tons of time… but you can see how much we simplified the whole process. That is our goal… to help out the DIY guy who wants to build a bike at home and not wait months for frame mods etc. it is pricy being we use the 2021 and 22 chassis.. so it is not for everyone! But the cool part is you can go back to a 450 if you ever wanted.. (i doubt it after you feel it as a 500!).
      Thank you for the support! Its what keeps us motivated to keep doing stuff like this.

  • @georgef1176
    @georgef1176 3 года назад +7

    This type of kit needs too happen on older frames. A lot of people won’t buy a brand new bike too swap. But it’s still so amazing. All your parts kick ass

  • @stevenlefebvre2991
    @stevenlefebvre2991 Год назад +1

    You did an excellent job designing and building your kit. Great job guys. Excellent job on your video also. I used to ride the CR 500 in my younger days best time of my life.

  • @dwaynemartin5174
    @dwaynemartin5174 3 года назад +1

    You never cease to amaze me. you guys are two steps ahead of the competition

  • @murk1352
    @murk1352 3 года назад +1

    I'll tell ya that's really a super nice kit! Your craftsmanship is bad ass. Everyone talks about AJ Wagner but I'd rather buy this kit to be honest! I have a mint restored 85 ATC 250R. I road it for years and years after I sold my banshee I bought new in 01. My old man bought a new 250R fourtrax in 86. He bought me a 125 fourtrax and I had it for 3 yrs and then I saved up 500 bucks working. I sold the 125 & bought a Suzuki Quadracer LT250R, I was 12. I got sick when I was 40 with fibromyalgia so I can't ride anymore. That's why I restored my ATC. If I ever did by I bike just to blast around on I'd get a nice aluminum frame & buy your kit and a 500R engine! I watch all your vids, keep up the great work and videos....👍🔥💯🏁

    • @dr.hugog.hackenbush9443
      @dr.hugog.hackenbush9443 Год назад

      AJ was the pioneer for the CR500AF, and while they are expensive, they are factory-level builds that adress any possible trouble areas with the original design, and are warranted to boot.

  • @massimobianchi4262
    @massimobianchi4262 3 года назад

    Massimo from Italy . 500 cc two stroke , bike for man not for kids ! Absolutely amazing !

  • @quartusbuys6831
    @quartusbuys6831 3 года назад +2

    I have one of the last CR 500's built. This is definitely on my bucket list!

  • @erichildreth7562
    @erichildreth7562 3 года назад +1

    Incredible machine work!! This is going to be one sweet 500!! The time and effort that you guys have put into this is unreal!!

  • @SEILLC
    @SEILLC 3 года назад +1

    I dig the billet hose extension with built in cooling fins!

  • @michaelxr2460
    @michaelxr2460 8 месяцев назад +1

    It’s crazy how much thinner these new frames look compared to the older 450 frames. The twin spars look half the size.

    • @BVCOFFROAD
      @BVCOFFROAD  8 месяцев назад

      They really are half the size now

  • @thebeez9487
    @thebeez9487 3 года назад +4

    Just when I thought I had nothing to do with all my 2021 and 2022 CRF450R chassis lying around ;-)

  • @bradpowell843
    @bradpowell843 3 года назад +2

    Great video! I feel this kind of conversion leaves the motor higher up than necessary though. The convenience is nice though.

  • @williamfabiano543
    @williamfabiano543 Год назад

    Best kit I've ever seen.

  • @georgef1176
    @georgef1176 3 года назад

    No need for apology of noise of your amazing parts being made!!

  • @peterb121
    @peterb121 3 года назад +1

    Well done. Great engineering, alot of thought process. The frame will be have as designed. 243 LOCTITE would be a great addition. 🙄😷👌

  • @CainSample
    @CainSample 3 года назад +1

    The stator flywheel n clutch cable look exactly like my 84 cr500r...good to know👍

  • @artlizarraga677
    @artlizarraga677 3 года назад

    Incredible task well designed you work is masterful you could easy built the best Two three and four wheel in the world ! Best of luck with this kit that eventually will evolve into another masterpiece

  • @CainSample
    @CainSample 3 года назад +1

    I like this better than how service honda does it...so this isnt all aluminum frames? Just 2021/2022?

  • @danieltopp7298
    @danieltopp7298 3 года назад +1

    I would be interested to see how well it holds up a torture test is in need

  • @jesseison-bowman3964
    @jesseison-bowman3964 3 года назад

    Sweeeeeeet! Idea for next build; Banshee engine YFZ450R chassis single pipe single carb

  • @JoaoSilva-gs5jb
    @JoaoSilva-gs5jb 3 года назад

    Simply amazing, thanks for you're dedication!

  • @RoughneckinCarl
    @RoughneckinCarl 2 года назад

    i have a clean 92 500r, i was planning on rebuilding it but maybe ill just swap my new 450 over!

  • @blueovalracing1582
    @blueovalracing1582 2 года назад

    That kit is terrific

  • @michaelwayne3670
    @michaelwayne3670 3 года назад

    Unreal i love what y’all do

  • @dualsportrider3221
    @dualsportrider3221 2 года назад +2

    U know w modern editing u dont need to show bolts being hammered in w screwdriver

  • @RideRedFred
    @RideRedFred 3 года назад +1

    Can u guys make kit for a trx450r frame?

  • @kennyrichard2971
    @kennyrichard2971 3 года назад

    Wow awesome kit do they make a kit for 250 engines when are these bike manufacturers going to realize that people want two strokes again

  • @Shitboxman
    @Shitboxman Год назад +1

    Does the bolt that go through the swingarm snd engine fit perfectly?

  • @jasonbentley3185
    @jasonbentley3185 3 года назад

    That is slick!!! Great job

  • @marcelloroos766
    @marcelloroos766 3 года назад

    I think you can learn a lot from RJ.

  • @jasonkennedy1670
    @jasonkennedy1670 2 года назад

    great looking kit.
    do you do one for KX 500 into KLX450R?

  • @tristenarnold8474
    @tristenarnold8474 3 года назад

    What you guys doing with the yfz and that’s cool that you guys made that for Cr 500 af builds

  • @StrykerV8
    @StrykerV8 3 года назад +1

    Very cool, but I can't help but wonder... why?? Since 2019 the crf450s have made more power than any stock cr500 motor so i just don't get it.

    • @BVCOFFROAD
      @BVCOFFROAD  3 года назад

      Man theres just something about a 500…. Have you rode one??

    • @StrykerV8
      @StrykerV8 3 года назад +1

      @@BVCOFFROAD sold my 85 (for a mini fortune) after riding my buddies 2020. No comparison.

    • @baby-sharkgto4902
      @baby-sharkgto4902 3 года назад +1

      They're like Heroin....... not for everyone, not the best idea..... but whoever trys them gets hooked for life

  • @nicky87lhm
    @nicky87lhm 3 года назад

    Is the Y higher on the new crf frames for the exhaust to fit through and smaller (lower down )on the old crf frames if you get what i mean so you don’t have to chop the frame so a kit could be designed to fit the old crf frame

  • @Lee-mx5li
    @Lee-mx5li 2 года назад

    Great video.. too bad engine mounting kit DOESN'T COME WITH "RUBBER BUSHINGS" TO DRAMATICALLY REDUCE 500 CC VIBRATION .. A suggestion

    • @BVCOFFROAD
      @BVCOFFROAD  2 года назад +1

      No need the cradle and this 450 chassis makes it vibrate less than a original 500 frame

    • @dr.hugog.hackenbush9443
      @dr.hugog.hackenbush9443 Год назад

      They don't even really vibrate so much as buzz.
      And a trued and balanced cranks will stop that.

  • @jodytucker4474
    @jodytucker4474 3 года назад

    Is it Adam Millar that did the decomp head??

  • @KaplanCycles
    @KaplanCycles 3 года назад +2

    There is a company on eBay from the UK That sells a kit like this for short money but there is no airbox solution. Does yours have an airbox? The 2022 has a different shock body that does not allow an airbox without doing a remote reservoir shock from mx tech that costs $2400 or some other solution....how did you deal with that? What is the price and availability of your kit?

    • @BVCOFFROAD
      @BVCOFFROAD  3 года назад +1

      The kit from the UK is a weld in kit.. also does not come with radiators , or any of that but looks nice if you want to do the welding route
      ours is 100% bolt in no welding.
      If you check out the 2nd video i have some closeups of the intake i fabricated.
      We also currently use part of the OEM box.
      How ever We are working on some airbox designs currently - and will release them soon. We have invested in some 3d scanning equipment so some crazy new parts are coming.
      Pricing is at www.bvcoffroad.com with a full break down of parts included. We have been running a pre order( with alot of interest from all over ) and are producing a pile of these in the next couple of weeks.
      Soon they will be in stock ready to ship!

    • @KaplanCycles
      @KaplanCycles 3 года назад +2

      Awesome, thank you!

    • @baby-sharkgto4902
      @baby-sharkgto4902 3 года назад +2

      @@KaplanCycles you damn right the Kaplans are here checking it out

    • @JoaoSilva-gs5jb
      @JoaoSilva-gs5jb 3 года назад

      @@BVCOFFROAD how much for one? is there any ideas to built one for the 2017 model? can it be shipped to Portugal?

  • @kneuserik23
    @kneuserik23 2 года назад

    Would there be place for a battery under the seat?

  • @minimoto123ful
    @minimoto123ful 3 года назад

    Do you make these mounts for the older crf250s or just the newer models ?

  • @dr.hugog.hackenbush9443
    @dr.hugog.hackenbush9443 2 года назад

    No notching or clearancing the frame or cases?

  • @chrisanderson4159
    @chrisanderson4159 2 года назад

    very impressed

  • @user-eg5ys8nm7s
    @user-eg5ys8nm7s Месяц назад

    So beautiful ❤❤❤

  • @petejordan7675
    @petejordan7675 Год назад

    How much for complete bike roller

  • @kennethwise7108
    @kennethwise7108 2 года назад

    That's so bad ass!

  • @stanfordwl
    @stanfordwl 3 года назад +1

    Did you tune that pipe for the 500 or was it a cut and paste job

    • @stanfordwl
      @stanfordwl 3 года назад +1

      Don't get me wrong I like the pie cut look

    • @BVCOFFROAD
      @BVCOFFROAD  3 года назад +1

      Its built by JSV for a cr500

  • @evanlefebvre1543
    @evanlefebvre1543 3 года назад

    Do the same kit for Cr250R 2003!

  • @megamindtvsydney3967
    @megamindtvsydney3967 3 года назад

    Nice I’ll take it!

  • @clayontwowheels2562
    @clayontwowheels2562 3 года назад +1

    Will you do a KX500 conversion???

    • @BVCOFFROAD
      @BVCOFFROAD  3 года назад +2

      Absolutely if we can find a good donor bike..

    • @clayontwowheels2562
      @clayontwowheels2562 3 года назад

      @@BVCOFFROAD I will be your first customer

  • @phantasmagorical1111
    @phantasmagorical1111 6 месяцев назад

    And can you make an air box

  • @damienernest8459
    @damienernest8459 3 года назад

    Game changer

  • @Stealth41
    @Stealth41 3 года назад

    Dang, Shes a beauty!

  • @damienernest8459
    @damienernest8459 3 года назад

    Fit on older cr chassis ? Please let me know just starting looking into 500 builds because I want something different from my trail 250

  • @RideFishHunt
    @RideFishHunt 3 года назад

    I want one, are you guys going to be selling the whole bike or just the kits?

    • @BVCOFFROAD
      @BVCOFFROAD  3 года назад

      Kit is on our site link in description

  • @davehayward7198
    @davehayward7198 3 года назад

    How much? Ship to uk?

  • @radron14
    @radron14 3 года назад +1

    Do yourself a favor and ditch the Lectron
    You’ll thank me later
    Get a CR250R Airstriker and run I believe I jetted my 99 CR5 with a 70 pilot and 74 main
    Runs and starts like an electric motor

    • @BVCOFFROAD
      @BVCOFFROAD  3 года назад +2

      so far ive actually really enjoyed the lectron.. bike runs super crisp
      ive ran air strikers in the past on many builds (trx250r etc) they are great also

    • @BringBackTwoStrokeMXus
      @BringBackTwoStrokeMXus 3 года назад

      @@BVCOFFROAD
      ruclips.net/user/shortsQonW-NfmLWg?feature=share

  • @BIG_BODWELL
    @BIG_BODWELL 3 года назад

    whats the best year motor and best year chassis to use?

  • @johngrier5949
    @johngrier5949 2 года назад

    You guys have any steel frames laying around for CR500 you want to sell..89+

  • @GarbageDanks
    @GarbageDanks 3 года назад +3

    I love how the two strokes are making a comeback. 4 strokes are overrated.

    • @StrykerV8
      @StrykerV8 3 года назад +1

      @@donniebaker5984 hate to tell you this, but the 21 450 makes more power than the cr500s

    • @JoaoSilva-gs5jb
      @JoaoSilva-gs5jb 3 года назад

      @@StrykerV8 the cr500s from 20 years ago, built it today with the same cost in R&D that 4strokes did in the last 20 years

    • @StrykerV8
      @StrykerV8 3 года назад +1

      @@JoaoSilva-gs5jb "yeah but!!" I love those arguments. Welcome to reality. 500s are dead and 450s are more powerful. Sorry.

    • @GarbageDanks
      @GarbageDanks 3 года назад +1

      @@StrykerV8 No they are not. Just give it time bud. One day you'll understand.

    • @StrykerV8
      @StrykerV8 3 года назад +1

      @@GarbageDanks "no they aren't!! Wahhhh!!!"
      21 crf450: 57hp at the tire
      Cr500: 52hp at the tire

  • @justinmochi7323
    @justinmochi7323 3 года назад

    Gonna run out of cr500s pretty soon

  • @masonjudsom4049
    @masonjudsom4049 2 года назад

    Does anyone do one for a cr250 motor??

  • @doc_teamwaxoffroad
    @doc_teamwaxoffroad 3 года назад

    👍👍💨💨

  • @user-ye3jz7su1p
    @user-ye3jz7su1p Год назад

    💯💥💣🔥🔥👍☝️💪гараж и дело🙋

  • @lucadonorio1815
    @lucadonorio1815 3 года назад

    Why Alan head?

    • @BVCOFFROAD
      @BVCOFFROAD  3 года назад +1

      Clearance and fitment

    • @lucadonorio1815
      @lucadonorio1815 3 года назад

      @@BVCOFFROAD makes sense

    • @lucadonorio1815
      @lucadonorio1815 3 года назад

      @@BVCOFFROAD I’ve just grown a hatred for them cuz of how many times I’ve striped old Alan heads

    • @BVCOFFROAD
      @BVCOFFROAD  3 года назад

      I feel you! I had issues in the past with some fasteners… but we sourced an awesome hardware supplier… no stripping issues. Also helps to use quality tools like snap on and eliminate any issues.

    • @lucadonorio1815
      @lucadonorio1815 3 года назад

      @@BVCOFFROAD yeah makes sense I guess I’ve always felt with average tools and average bolts good to hear hardware companies improving the Alan head cuz it can be a pain