The Harvi I-TE never gets old. Watching that 90% stepover for that long of a distance was amazing. The Heller has so much power too it's incredible! I can't wait to see you push the limits of this thing Barry!
@@importanttingwei7747 It has been gone since we got the Doosans in. Makino is good machines but they don't feel the same way Titan does about education. Titan wants to make sure that all the education we bring to our community is completely free and Makino didn't want to support that so we went in another direction.
You can’t seee this in every cnc shoop. I knew that you would like Siemens, it is for far away the best control.Please make video wher you compare this machine with ex ibarmia with HH.
Good idea. Barry, please compare the most common NC-controls with each other, such as Siemens, Heidenhain, Fanuc and maybe even the Hurco control. P.S.: I agree with you. The Siemens control is the most userfriendly control in the market.
Climb milling is done 99.9% of the time these days… especially on high level machines. One simply reason is that all chips are behind the cutter instead of blasting in front, where the cutter would be running them over and breaking. There are times to conventional mill but ya… Climb Milling is King.
When Titan said at the end that in the real world you would want to use coolant... But why (except for chip evacuation)? Would this not thermal-shock the cutter? I don’t know what kind of coatings are on the Harvi EMs, but coatings like TiAlN only gets hard when it gets hot; if I add coolant I’d lose the hardness I’d otherwise gain.
@@chulangmo5799 pretty sure it will only thermal shock if it is already hot. If you use continuous coolant from the start it should never reach those high temperature.
Easy on my old Alfred Herbert 12B with its 24"chuck and lots of HP. 15 ton monster turret lathe I had last century. Date on the bed was 1944, my birthday. Solid cast iron. Push a 3.5 " spade drill down it with 0.5" cut on the o/d. You are spoiled Titan.
For my study I went to a company which is almost fully automated with automated vehicles to move already clamped workpieces. It is amazing to see this stuff in real life!
Please help me with my math here? First cut is 2.250" x 0.075" x 300IPM = 50.625 cu"/min........second cut 2.250" x 0.675" x 30 IPM = 45.5625 cu"/min. Am I missing the rotary speed or something here?
The MRR here is difficult to calculate because the feed and speed given are for the back end of the tool that is cutting the larger diameter, whereas the tip of the tool is moving through material more slowly
Please do a comparison run of the endmill removing material and a comparison run by turning it off. What’s the cycle time of each run ? I’d love to know…
I actually like that idea! I did it this way just to alleviate some of the torque concerns I had with turning, and thought it might be a good pointer for the times you run into a similar issue
It definately depends a lot what exactly are doing, what material, what is the diameter... Milling small diameter aluminium, where you need high RPM will be way faster than turning. Keep in mind those rotating table do not spin as fast as a lathe; it's often just above 1000rpm or even less than that on bigger ones. But large stainless or superalloy parts where you can't use high rpm, it may be way different.
I have been watching your channel for years now. I'm a 5 year machinist and trying to keep up with all the best tips to improve production. I understand radial chip thinning and trying to maximize depth of cut to get the best MMR. What I can't find is a formula for RPM change when lowering your radial tool engagement.
I'm sure that he didn't hurt himself. He knew what he was doing. A snowflake like you, I would recommend that you keep your little girly hands safe inside your pockets.
I was just doing some mill turning today and was wondering. How do you calculate the Rpm you need to rotate the part at as well as the speed of them endmill to find out the chip per tooth and sfm. We were going full depth and milling out. ALarge pocket on a lathe feeding the tool into the material in the X and rotating the subspindle.
The technology in these CNC machine I’ve been watching you for about five years for years whatever it is add from what you had then to what they have now it’s just unbelievable keep up the good work and yes watching tons of chips come off is absolutely jaw-dropping
What was this one programmed with, and with which package? Was the initial post processor good from the get or did it require a few tweaks? KEEP IT UP!
I have a question for everyone out there in the machining community. I need to cut an M20 X 4 ID acme thread about 1.5 inches deep in 416 stainless. Tapping is not an option as we will be building a lot of these parts. Does anyone have any thoughts or ideas?
I have no need for that machine at the moment but I want one. How does the flute edge hold up on the harvi end mills? I've got a cast part with an interrupted cut that I keep getting nicked flutes on with our general purpose carbide end mills. I'm interpolating on a not so rigid setup and holding =/-.0006, which is easy peasy. Will the Harvi hold up? I need a solution...
They are absolute beasts. Did you see the one we did where we started full slotting with one that was already chipped to death from running for 2 hours in inconel? Monster......
3% is very low if youre using a good quality cnc mill and spindle. For steel and aluminium we generally use between 10-60% depending on doc and other factors. What kinda material and cutter do you use?
What a great video to start the day! Boom 💥 team titan. Going big for the first cuts! Love it
The Harvi I-TE never gets old. Watching that 90% stepover for that long of a distance was amazing. The Heller has so much power too it's incredible! I can't wait to see you push the limits of this thing Barry!
where is that old makino that titan did a few years ago
@@importanttingwei7747 It has been gone since we got the Doosans in. Makino is good machines but they don't feel the same way Titan does about education. Titan wants to make sure that all the education we bring to our community is completely free and Makino didn't want to support that so we went in another direction.
As a vtl machinist I love this stuff
O man I am excited.
me too 😜
Yeah man, I learnt my profession also with Siemens controls and it's by far the best! (-> Sinumerik 840 D sl)
Solid!
Top KEK!
Peace be with you.
You can’t seee this in every cnc shoop.
I knew that you would like Siemens, it is for far away the best control.Please make video wher you compare this machine with ex ibarmia with HH.
Good idea. Barry, please compare the most common NC-controls with each other, such as Siemens, Heidenhain, Fanuc and maybe even the Hurco control. P.S.: I agree with you. The Siemens control is the most userfriendly control in the market.
I already did. I am interested in Barrys point of view. In the workshop - what UI is closest to perfect, is the most userfriendly?
Große Werbeveranstaltung für Kennametal und Heller ! Welche Art von Teilen werden auf dieser Maschine gefertigt. Wird da auch mal was gezeigt??
@@bavs92 Noch nichts in dieser Art gesehen
Klasse Bearbeitung, aber warum benutzt ihr keinen Spankontainer?
Das ist doch viel einfacher zu leeren als ein Fass!!!
Grüße aus Deutschland
Hahaha this is just a temporary bin, we will have a better one soon!
What’s the biggest end mill that can be used in that machine?
Why would you use coolant for this? Its a carbide endmill, they sustain longer without it, aren’t they?
How much money do you lose on the removed material? How much can you get back from recycling?
Hebat
whats the power consumption per hour?
How does an endmill survive 90% stepover like that wtf
Hahaha its a metal eating monster!
Looks awkward to load machines with a forklift. Is your overhead crane waiting for repairs?
While a large crane is very handy, you don't really need it once you've set up the robot cell.
couldn't you just run the 1045 dry anyway?
how to program this in mastercam?
I used a multiaxis flow toolpath, with the cylinder i was machining the surface for tool axis control.
how is climb milling a good thing, I swear it was a bad option
Climb milling is done 99.9% of the time these days… especially on high level machines. One simply reason is that all chips are behind the cutter instead of blasting in front, where the cutter would be running them over and breaking.
There are times to conventional mill but ya… Climb Milling is King.
Thats mintal...
YESSSS BLUE CHIPS!!!!
When Titan said at the end that in the real world you would want to use coolant... But why (except for chip evacuation)? Would this not thermal-shock the cutter? I don’t know what kind of coatings are on the Harvi EMs, but coatings like TiAlN only gets hard when it gets hot; if I add coolant I’d lose the hardness I’d otherwise gain.
@@chulangmo5799 pretty sure it will only thermal shock if it is already hot. If you use continuous coolant from the start it should never reach those high temperature.
a single blazer barrel won't do it, if fill it in a few minutes working on that machine.
Just cut our first part on one of our HF3500s today. Really loving the machine! The rapid speeds are ridiculously fast haha. Nice work guys.
Easy on my old Alfred Herbert 12B with its 24"chuck and lots of HP. 15 ton monster turret lathe I had last century. Date on the bed was 1944, my birthday. Solid cast iron. Push a 3.5 " spade drill down it with 0.5" cut on the o/d. You are spoiled Titan.
Need some decent swarf skips for that or a compactor
Barrels are for garage shops😂
Um - that's insane sir. I love it. That HELLER is, as the French say..."Legit"
Great Thumbnail Brother
Siemens control my favourite
EAT the chips titan!!
Oooh man!!!
Hi Enrique! How's it going down in Houston!?!
@@barrysetzer It’s going great! I’m ready to make the “Titans of CNC BBQ Pit”. Design it and I’ll head down there and cook some steaks 🥩😛
Such a beast of a machine and Barry is just getting started! 💪🏻
YESSSSSS TORQUE!
Can ChatGPT into Gcode?
ChatGPT is the future! Trevor is actually working on a video talking about AI and the future of machining. Stay tuned!
@@barrysetzer yay!
Blaser should make a special extra big barrel for chips
I agree hahaha
First one
Hi Barry
Hey buddy!
Your climb cutting tho convenstional would be better no???
Then you would be machining into your chips and running them over. Definitely not advised on high end CNC Machining.
For my study I went to a company which is almost fully automated with automated vehicles to move already clamped workpieces. It is amazing to see this stuff in real life!
terninator theme music intensifies
Farting chips ....lol
Let's see how milling the chock to chips ... sure its funny
🤣🤣
try even wrost lol, try a Hedgehog milling cutter at full dept of cut(probably too much for that machine)
Is it possible that you can do things with this machine that are not safe to the safety enclosure and can break it and injure someone? 😆
Muuuuuuuuurrrrrrderrrriiiing the maaaaaaaaateriaaaaaal. Nice video
What we see is a REAL SOLID MACHINE… What is HAAS ???
8:51 look at poor jessie! HAHAHAHAA
O_O when Titan took chips :D
Wait, only 228 rpm? Where's my 90,000rpm? 😆
Please help me with my math here? First cut is 2.250" x 0.075" x 300IPM = 50.625 cu"/min........second cut 2.250" x 0.675" x 30 IPM = 45.5625 cu"/min. Am I missing the rotary speed or something here?
The MRR here is difficult to calculate because the feed and speed given are for the back end of the tool that is cutting the larger diameter, whereas the tip of the tool is moving through material more slowly
This makes me want to go run my 1940s logan lathe today.
i'll take one. Where do i put my $5 deposit
Simply awesome, the machine did not even sound like it was loaded at all.
Awesome Video Barry! I think that machine really fits you! I cant wait to see you push the limits!!!
Enfin de l'usinage sur titan, moins de bla-bla
Please do a comparison run of the endmill removing material and a comparison run by turning it off. What’s the cycle time of each run ? I’d love to know…
I actually like that idea! I did it this way just to alleviate some of the torque concerns I had with turning, and thought it might be a good pointer for the times you run into a similar issue
It definately depends a lot what exactly are doing, what material, what is the diameter... Milling small diameter aluminium, where you need high RPM will be way faster than turning. Keep in mind those rotating table do not spin as fast as a lathe; it's often just above 1000rpm or even less than that on bigger ones. But large stainless or superalloy parts where you can't use high rpm, it may be way different.
🤤
whatever happened to all the Haas machines you had?
BLASTTTT THOOSEEEE CHHIIPPPSSS BAARRRRYYYYYYY!!!!
I have been watching your channel for years now. I'm a 5 year machinist and trying to keep up with all the best tips to improve production. I understand radial chip thinning and trying to maximize depth of cut to get the best MMR. What I can't find is a formula for RPM change when lowering your radial tool engagement.
UNA LOCURA !😱👍👍⚙⚙🔧🔧
Super powerful
dont touch the chips with bare hands but what a great video
I'm sure that he didn't hurt himself. He knew what he was doing.
A snowflake like you, I would recommend that you keep your little girly hands safe inside your pockets.
I was just doing some mill turning today and was wondering. How do you calculate the Rpm you need to rotate the part at as well as the speed of them endmill to find out the chip per tooth and sfm. We were going full depth and milling out. ALarge pocket on a lathe feeding the tool into the material in the X and rotating the subspindle.
Goat just the goats, best wishes feom germany. Love your videos. KEEP DOING IT GUYS!!!
Estuvo muy v3rg@...
Thank y'all for doing all of the instructive videos that you do!
Raising up machinists everywhere!
Thanks guys!!! 😊
This machine is totally worthy of the ole Tim "The Toolman" Taylor grunts! haha. Total beast!
The technology in these CNC machine I’ve been watching you for about five years for years whatever it is add from what you had then to what they have now it’s just unbelievable keep up the good work and yes watching tons of chips come off is absolutely jaw-dropping
How are your calculating torque?
I'm so impressed with the endmill axial DoC to diameter ratio. WOW! Or make that BOOM!
Great video! Welcome Heller to TITANS of CNC! What a great match.
This is literally just an ad for Heller, and you got me to watch the whole thing willingly, bravo...
What was this one programmed with, and with which package? Was the initial post processor good from the get or did it require a few tweaks? KEEP IT UP!
Mastercam
Yep we used Mastercam's multiaxis flow toolpath, keeping the tool axis perpendicular to the finished surface.
@@barrysetzer Right on! For some reason I wasn't thinking it was a straight forward flow toolpath. Very cool
Boom! 🇧🇷🇺🇲👊🏼
Titans huge respect for you guys to show your capabilities online when people thing this as an ip
03:08 Don't cut yourself..
Jeez the size if those chips!!!
Good stuff Tyson.
Hey is there a central dispatch for small cnc jobs out there? Can you sugest a webcite? Thanks
Load meter!
90% DOC in steel is impressive! I figured that had to be a monster spindle to handle that.
뭐... 머선129
Nice Job Girls!! 😊
better get your chip flunkie to change out thaty barrel and clean up that floor
I have a question for everyone out there in the machining community. I need to cut an M20 X 4 ID acme thread about 1.5 inches deep in 416 stainless. Tapping is not an option as we will be building a lot of these parts. Does anyone have any thoughts or ideas?
Probably a thread mill. Some replicable insert will have some specific grades for those
What do you guys think about wele CNC mills
Can I get a print out of material classified as what if?
That's pretty badass
Wow!
Would love to work for this company 😁
Boom
I believe chips deserve a video of their own! do it please Titan.
Интересно, сколько времени заняла обработка хD
I wanna see you guys use a lathe and turn some 13-8 steel .
I have no need for that machine at the moment but I want one.
How does the flute edge hold up on the harvi end mills? I've got a cast part with an interrupted cut that I keep getting nicked flutes on with our general purpose carbide end mills. I'm interpolating on a not so rigid setup and holding =/-.0006, which is easy peasy. Will the Harvi hold up? I need a solution...
They are absolute beasts. Did you see the one we did where we started full slotting with one that was already chipped to death from running for 2 hours in inconel? Monster......
@@barrysetzer I bought a few. We'll see...
You wont regret it. Make sure to let me know what you think 😎👍
That is incredible keep up the great work
What do you guys do with all of yours chips? Recycling?
Yep, recycle
Unreal guys!!! So sick!!!!
I calculated my step over ratio rightnow its just 3% 🙃
3% is very low if youre using a good quality cnc mill and spindle. For steel and aluminium we generally use between 10-60% depending on doc and other factors. What kinda material and cutter do you use?
I know a track named beastmode
I’ve no words 🤯
Pretty fuckin cool
once again NO COOLANT HOW???? No way in my day was that allowed
Just for camera purposes
how do you calculate this machining? have you ever use blue swarf modules or something like that?
there were this bruh on youtube who done monsterer cut tho
We are just getting started hahaha