Audi TDI - How it's made

Поделиться
HTML-код
  • Опубликовано: 15 сен 2024
  • The Science Channel does a great job explaining the TDI and the build process.

Комментарии • 316

  • @FirstOnRaceDayCapri2904
    @FirstOnRaceDayCapri2904 9 лет назад +8

    Audi's TDI Engines are amazing for example the 6.0L TDI V12 from the Q7 It makes 500hp and 738 lb/ft of torque , and consumes 9l/100km!! More than 20mpg!

    • @rodieselpower
      @rodieselpower 9 лет назад

      +1975 First On Race Day Capri 3.0 Ghia more amazing is the price tag back then around $ 2 million more amazingly the performance of that engine on the Q7 is comparable to the BMW M5 V10... oh god if I were that filthy rich!

  • @LoliKami
    @LoliKami 8 лет назад +34

    last step: Install the ECU that tricks smog

  • @gkghani3685
    @gkghani3685 10 лет назад +6

    how its made is so addictive

  • @no_bull
    @no_bull 12 лет назад +1

    At 0:58 I just love how during the cylinder honing process, the block spins around instead of the honing head which here stays fixed moving up down only lol :)
    It looks like a plasma coating process by the way...

  • @mythril4
    @mythril4 7 лет назад +3

    The engine uses little fuel per mile, that's already greener without any emission software or control systems. This is an awesome engine hands down, I would like one without the "fixed" software. There is a dark downside to owning a diesel. Due to the quality of metals required, the more precise machining, the ultra high pressure injection amongst other things, diesels are expensive to fix. If you are a person who neglects their vehicle regularly, stick with a gas engine. A diesel will treat you right, but it only returns the love you give it. Gas engines care a lot less about your love.

  • @pipelasercutting
    @pipelasercutting 12 лет назад +1

    very nice video, I like Audi items

  • @Locruid
    @Locruid 12 лет назад

    Holy crap. Ya know I just finished rebuilding my 95 Z28 with an LT1 motor. I was like, dang engines have come a long way since the late 70's. Then I see this and thank god I only got ONE timing chain and ONE pair of valves per cylinder to deal with LOL.

  • @specialized29er86
    @specialized29er86 9 лет назад +1

    We love our V8 2003 allroad, thanks Audi for an amazing vehicle.

  • @Raymundo77853
    @Raymundo77853 11 лет назад

    very good video for fans of the engines and technology

  • @GuyRWood
    @GuyRWood 11 лет назад +1

    I always said that until I bought my first turbo diesel a year ago. I FRICKIN' love it now. The torque is amazing, you accelerate on the motorway and it goes like a stabbed rat.

  • @Eddiecurrent2000
    @Eddiecurrent2000 10 лет назад +24

    Oh, a Turbo extracts the exhaust gasses does it? Does anyone on Discovery have any idea about these things, jeez, I know it's only a TV programme but please get it right!

    • @tperr63
      @tperr63 10 лет назад

      yes

    • @Eddiecurrent2000
      @Eddiecurrent2000 10 лет назад

      tperr63
      A turbo is driven by the exhaust.

    • @alexanderjamesreed935
      @alexanderjamesreed935 10 лет назад +1

      They also keep referring to "combustion" which doesn't happen with a diesel. Diesel's work on compression.

    • @Eddiecurrent2000
      @Eddiecurrent2000 10 лет назад +2

      Well, combustion does occur in the cylinder, perhaps you're confusing it with 'ignition', which kinda happens but it's ignition due to the high temperature within the cylinder and not a spark, but there are some corking errors in these programmes.

    • @alexanderjamesreed935
      @alexanderjamesreed935 10 лет назад

      ***** Yeah my mistake, I mean't ignition. However it still stands that diesel does not need a specific air/fuel mix to make power. It requires it to make power cleanly.

  • @eamh2002
    @eamh2002 12 лет назад

    If I remember right, Yamaha used it in earlier r1 models but then stopped making them because the intake port walls needed to be so thin, and the power gain is minimal compared to well designed 4-valve design :)
    It's also cheaper to make and maintain.

  • @jgmagoo1
    @jgmagoo1 12 лет назад

    The turbocharger does NOT "draw out the exhaust"! It actually IMPEDES the flow of exhaust out of the engine but captures the energy required to drive the impeller which forces air into the engine.. More power is gained by the additional air than is required to power the impeller, so a net gain in power results.

  • @Serostern
    @Serostern 13 лет назад

    That intake manifold is a lovely piece of hydroformed metal

  • @ForestTDI
    @ForestTDI 12 лет назад

    This turbocharger seems like GTB1756VK which has 56 mm on exducer (inducer 41,5mm), but on 3,0TDI are usually installed GTB2260VK which has 44,5/60 (inducer/exducer) ... and these spin really 200k RPM. We use these turbochargers on 1,9TDI and these spins about 250k RPM.

  • @jbeaudry847
    @jbeaudry847 12 лет назад

    Great show!!!!!!!

  • @Glosiam
    @Glosiam 12 лет назад

    1:16 , i am so excited after watching that scene ....oooo wow ...

  • @jgmagoo1
    @jgmagoo1 12 лет назад

    The exhaust side of a turbo DOES produce backpressure which IN ITSELF would reduce an engine's power. However there is a NET GAIN in power from the increased intake air forced into the engine by the impeller on the intake side of the turbocharger.
    Yes I am fully aware of the mechanical dirve of the compound turbos being used on a few modern heavy trucks.
    Mechanical drive from compound turbos were also used on some airplanes in WWII

  • @JosephArata
    @JosephArata 12 лет назад

    Gear case would need to be constructed on the side of the engine adding a bit of weight to house the idler gears and main gears for the crank and camshafts. Also the size of the gears would require the engine to be a little bit longer than it is currently to properly house the gears in the gear case. Not impossible its just they would have to redesign the engine to make it work with the current size constraints they have with their cars.

  • @TheClassFool
    @TheClassFool 12 лет назад

    Actually the turbo uses the waste heat in the exhaust to compress the air without robbing the engine of power. This is unlike a supercharger which would be gear or belt driven and thus takes power from the crankshaft. Believe me or don't in recent years more commercial trucks have compound turbo charging (not talking about series turbocharging) where a second turbo has the impeller drive a gear on the geartrain to add power to the crankshaft instead of driving a turbine to compress air.

  • @Samqdf
    @Samqdf 12 лет назад

    small gripe: "retaining frame for the crankshaft" is called a crank girdle. Otherwise the guy is right turbo exhaust wheels don't suck

  • @baxtar1963
    @baxtar1963 10 лет назад +11

    These workers make a living wage and their CEO makes substantially less than american workers. America has a lot to learn from Europe.

    • @ChucksSEADnDEAD
      @ChucksSEADnDEAD 8 лет назад +2

      +baxtar1963 Their CEOs make less because auto manufacturing is a low profit business, where the high margins are in spare parts and the cars are sold with profit margins that would kill most businesses.
      Also, in Europe we drive cars for 10, 20 years because we can't afford to buy new ones, and because of taxes cars here are more expensive than in America.
      No shit out CEOs make less. We can barely afford to buy their products.

  • @Wasmachineman
    @Wasmachineman 11 лет назад

    Fun fact: Volvo's D24 is a Audi engine, so is the 2.5D in the 850/S/V70 and early S80s.

  • @ItchyKneeSon
    @ItchyKneeSon 12 лет назад

    Remember back in the day when people worked hard and didn't complain? ;) I spent enough time working in a unionized factory to know the tendencies of human 'robots'.

  • @ericsmeulders
    @ericsmeulders 12 лет назад

    That engine looks like a nightmare to work on full of plastic junk but its cool to see how an engine is made though cheers for the upload.

  • @MrUltraworld
    @MrUltraworld 11 лет назад

    Cool ring compressor. I have to look for one like that.

  • @wach9191
    @wach9191 11 лет назад

    As you haven't heard - there is two turbos, one compresses air another takes exhaust out.

  • @jgmagoo1
    @jgmagoo1 11 лет назад

    1.) Put a turbo in an oven and heat it to 1.300F degrees and watch it spin.
    2.) Did you ever see a windmill spinning on a hot day when there was no wind?

  • @BugMagnet
    @BugMagnet 11 лет назад

    In the old days before common rail injection technologies, having more valves was the best way to achieve best fuel dispersion in the zylinder. Now since that is achieved by high pressure injection, regulated by nozzle geometry and ecu chips, having 3 intake valves became obsolete.

  • @TheMegaCONARTIST
    @TheMegaCONARTIST 15 лет назад

    Audi, more or less it is simply The Best.

  • @deeptara9248
    @deeptara9248 11 лет назад

    All things are be good explain its too easy explain any man take good knowldge from there i like it

  • @jgmagoo1
    @jgmagoo1 11 лет назад

    No doubt a cost vs. benefit decision.

  • @1951split
    @1951split 13 лет назад

    @Serostern I don't think it's hydroformed. The finish on the material looks more like that of cast aluminium...

  • @MushypeasDMc
    @MushypeasDMc 7 лет назад

    Nice vid thank you

  • @robertmuske7714
    @robertmuske7714 10 лет назад +2

    You diesel haters are something else again. The Audi turbo diesels win races and use identical suppliers used by Benz and BMW. THE FACTS ARE that the use of genuine German synthetic oils keep them all running to 500k miles. They all use piston, rod, chain and tensioners, and injection from identical suppliers and that there are more diesel powered cars in Europe than gas ones. Diesels do not suck. They outlast gas powered engines even though they have very high compression ratios. BMW BENZ and A

  • @TheClassFool
    @TheClassFool 12 лет назад

    Excuse got turbine and impeller backwards. Might as well also note that what I meant by series turbocharging was to have the air compressed twice by two turbos. The advantage of turbo is of course more power without wasting energy. Superchargers are more responsive as they don't need to spool up to speed and you don't have to worry about overspeed and loss of lubrication to a spinning turbo after heavy engine load and immediate shutdown.

  • @lcbreezyl
    @lcbreezyl 11 лет назад +1

    They explained the turbo wrong. The exhast side turbine doesnt draw out exhast instead it is driven by the exhast and compresses air on the intake side.

  • @xTRVLNMANx
    @xTRVLNMANx 11 лет назад

    Putting it that way; yes, stuff will wear faster. Keep in mind though; if your wanting to "race" or drive aggressively, just get a "RS/S" Audi, they build those engines to withstand those extremes! As for the bolts, most German cars need specialty tools to even change certain fluids! ..thats a pain!

  • @morron6666
    @morron6666 12 лет назад

    I think they mean 30% better fuel economy. It may only be 7% more efficient but diesel stores more energy per litre which means you need to burn less for the same energy output.

  • @TheClassFool
    @TheClassFool 12 лет назад

    Think about it, newtons laws of thermodynamics tell us about the conservation of energy. We cannot create energy nor destroy it only convert it, energy losses are usually in the form of heat escaping. If turbos really operated on the pressure of the exhaust then compound turbocharging would be pointless and counterproductive as the force would push back on the piston during the exhaust stroke. Of course there's miniscule resistance, but the turbo really gets energy from the heat of exhaust.

  • @FrenchValleyAirport
    @FrenchValleyAirport 12 лет назад

    The new engine :) lovely.

  • @elu5ive
    @elu5ive 12 лет назад

    and (sorry, forgot to write this in first response) I also consider the european version of honda accord to be the best value on the new car market right now

  • @ordguy
    @ordguy 12 лет назад

    continuing.....
    5 valve engines have smaller valves that enable higher revs - an advantage negated by better, lighter materials and stiffer springs
    Bottom line - The marginal increase in volumetric efficiency is probably not worth the increase in cost and complexity. Similar improvements in breathing can possibly be made in other areas of design of a 4 valve engine without the cost increase of a 5 valve design

  • @FallenPhoenix87
    @FallenPhoenix87 12 лет назад

    Not quite. The TT RS has a 5 cylinder engine, but still 4 valves per cylinder. Regardless, it's an amazing engine!

  • @imortaliz
    @imortaliz 11 лет назад

    thats one cute turbo

  • @FallenPhoenix87
    @FallenPhoenix87 12 лет назад

    well, it's all semantics. The turbo can indeed spin at 200k rpm: 200,000 rotations per minute

  • @BXLnord
    @BXLnord 12 лет назад

    Well yes and no,there is common rail injection which improves the poweroutput drastic by injecting diesel multiple times which each stroke but as you said,we won't see a Ferrari running on diesel any time soon.

  • @campy9sp
    @campy9sp 12 лет назад

    Not so in this generation of Diesel. The multiple injections during the power stroke are monitored in real time via a pressure sensor in each glow plug assembly, the REAL secret to this generation. NOx emissions are greatly reduced by a dual pass EGR system, lowering combustion temperature and NOx. The exhaust of this engine is cleaner than a gasoline engine; the pipes are still silver on the INside after many thousands of miles.

  • @ecki74
    @ecki74 12 лет назад

    new engines are all turbo. (petrol and gas both)
    with a turbo engine you dont need 5valves per cylinder.
    the turbo and injection make all the torque and hp.
    you can safe the enormous engineering and fabrication-effort which are required in making 5valves per cylinder heads.

  • @fallingwater
    @fallingwater 13 лет назад

    The description for the turbocharger is wrong. The exhaust turbine doesn't draw out anything - it's spun by the exhaust, and drives the intake turbine.

  • @skirmich
    @skirmich 11 лет назад

    I love the RS cars, A buddy of mine has an RS4 and indeed its fast enough for any track day but TBH I´ll take a BMW "M" car any day before an Audi RS... Especially the M3 E92 (Drools)...

  • @moptim
    @moptim 11 лет назад

    And for passenger cars. A turbodiesel is really really nice to drive as they use to have incredible low-down torque (here in Europe most prefer to use manual gearboxes so the engine characteristics do matter), and they consume noticeably less too. At least in European fuel prices, your wallet will thank you if your car runs on diesel.

  • @215alessio
    @215alessio 11 лет назад

    yes but we never used the acronym DCI TDCI or CDTI.
    Italians use only the acronym JTD JTDM JTDM2

  • @sirstrongbad
    @sirstrongbad 14 лет назад

    @ValleyImportsInc "Simply The Best" is a Tina Turner song.

  • @Mr123456789159753
    @Mr123456789159753 11 лет назад +1

    Perpetual motion. YAY! :D

  • @xTRVLNMANx
    @xTRVLNMANx 11 лет назад

    Ha definitely! Love BMW! Theres something about the E46 I just love! The new M4's are really growing on me too!

  • @Desmodromic916
    @Desmodromic916 12 лет назад

    Exhaust turbine does draw some power tho. Im sure you heard for turbo lag?

  • @LMF5000
    @LMF5000 12 лет назад

    Do they really put each individual engine into a "test vehicle" - or do they do that just once for the first production car, to get the emission specs, then just assemble engines into their actual cars for the next few thousand units?

  • @londonas2
    @londonas2 12 лет назад

    audis engines are amazing

  • @sliwka621
    @sliwka621 10 лет назад +2

    Turbocharged engines DO lose power at high altitudes, thou not as much as N/A engines.

  • @DAvIDwalbrzych
    @DAvIDwalbrzych 11 лет назад

    So the rubber strips are better?

  • @d9103421
    @d9103421 11 лет назад

    Excellent, I wanna see them explain how a sports bike Engine works.

  • @lehiolivier2229
    @lehiolivier2229 9 лет назад

    Love the duct tape on the testing rig. real space age equipment...

  • @215alessio
    @215alessio 11 лет назад

    germans made this big complicated clockwork while italians made piezo electric high pressure injectors that work more precise and give more power. now germans use the piezo's to.
    anyhow that V6 was an awesome engine

  • @215alessio
    @215alessio 11 лет назад

    yes that was till 20 yrs ago , the new ones don't rust before 14 yrs of life.
    or even longer with some models.
    the only problem with some cheaper italian cars is that the seats and seat position aren't that comfy as the german ones

  • @meelis79
    @meelis79 8 лет назад +2

    3:30 one turbine compresses air entering the intake manifold, the other DRAWS OUT THE HOT EXHAUST and sends it out the cars exhaust pipe...dafuck! turbochargers ARE DRIVEN by hot exhaust gases, they dont send them out of exhaust pipe. Cars without turbo can get rid of exhaust gases too :)

  • @BigUriel
    @BigUriel 11 лет назад

    Diesels are pretty efficient but don't believe the quoted mpg, especially when we're talking about NEDC mpg because manufacturers have become experts at cheating the test to get amazing fuel economy and emissions that aren't anywhere near real world numbers.
    You'd be lucky to get more than 20mpg from a V10 TDI.

  • @Skyeye7
    @Skyeye7 12 лет назад

    In fact roboters are only dangerous for uneducated workers. You still need enough people for R&D, construction design, production engineering and so on. Servicing your car is also something a robot can't do.Only problem: you need to be well educated to do these jobs. All people who obviously can't do that can still clean the production hall for example ;-)

  • @JosephArata
    @JosephArata 12 лет назад

    I just wish that VW group would use gears for the camshafts not chains and sprockets, they could really increase the power of their engines if they chose to use gears not chains.

  • @asshatnowhere159
    @asshatnowhere159 11 лет назад

    less moving parts generally means more reliable as in there is less things to break. chances they abandoned it was because there was no longer a need to, maybe valve technology became more efficient making the use of 5 valves worthless.

  • @Gabrielde2ori
    @Gabrielde2ori 7 лет назад

    Audi TDI - How it's made: You take car, you take engine, you bake them for 20 minutes and you have an Audi TDI.

  • @HKommers
    @HKommers 12 лет назад

    Why's that? Also could they not be converted?

  • @MRchapterfour08
    @MRchapterfour08 12 лет назад

    why does audi not use the 5valve per cylinder anymore?

  • @rock3tcatU233
    @rock3tcatU233 12 лет назад

    I fucking love mechanical machinery.

  • @cengeb
    @cengeb 12 лет назад

    I see how I miss wrote it. Audi now owns Ducatti, I see I put Man etc which is VW. You are correct sir.

  • @moparpower003
    @moparpower003 12 лет назад

    The 3 valves are for the intake.
    not the exhaust.

  • @werrycoolnick
    @werrycoolnick 11 лет назад

    a turbocharger both compressing the intake air and also drawing out the exhaust gas and sending it out the exhaust system. i would really like to have a turbocharger that can do that.

  • @destinyalize6088
    @destinyalize6088 11 лет назад

    Awesome

  • @jvanasselberg
    @jvanasselberg 5 лет назад

    Clean as gas, lol! This is too funny! Now they are switching to something really clean: ELECTRIC

  • @originaldriver2066
    @originaldriver2066 12 лет назад

    Depends entirely on the breathing ability of the turbo.

  • @erikblazer13
    @erikblazer13 12 лет назад

    i have a manual engine hoist :/ i prefer it over a hydraulic, i feel like i have a better since of control over what i am doing

  • @turbomonkey36
    @turbomonkey36 12 лет назад

    I think Discovery wanted to make the episode (to make money), Audi agreed, takes media coverage as payment.

  • @jonsen2k
    @jonsen2k 12 лет назад

    I'm not 100% sure about the diesel, but I don't think they ever made a 5v per cylinder diesel engine. As for their petrol's, after they introduced the direct fuel injection in the FSI and TFSI engines, there's simply not enough room in the cylinder head for 5 valves any more. Not that there ever was any real indications on that 5 valves has any advantages over 4 valves.

  • @josef959
    @josef959 12 лет назад

    Last time German factory's were filled with workers rather than robots, Europe got a little bit angry.

  • @Airay552
    @Airay552 12 лет назад

    Is that a BMK-engine or the newer one?

  • @swayingGrass
    @swayingGrass 10 лет назад +1

    I was actually looking for how it's make, not assembled. But, not bad.

  • @maximilianlindner
    @maximilianlindner 11 лет назад

    It seems to me that you didn't understand the benefits of using more valves per cylinder...
    1. You have more intake area surface
    2. It is lighter and able to stand higher revs

  • @piotrlenarczyk5803
    @piotrlenarczyk5803 8 лет назад

    High altitudes - what does it mean? Like plane - altitudes?

    • @ugott1
      @ugott1 7 лет назад

      In Europe the highest pass road is 2802 meters high ( Cime de la Bonette). Maybe that mean "High Altitude".

  • @Xixu.co.6
    @Xixu.co.6 12 лет назад

    They use 4 valve heads now that have 2 larger exhaust valves instead of the 3 small ones. Supposedly it works better....

  • @soobturbo2006
    @soobturbo2006 10 лет назад

    3:35 says the turbo draws out the hot exhaust.....
    actually. as im sure we all know, the exhaust turns the exhaust wheel in turn turning the compressor wheel...

    • @krap101
      @krap101 9 лет назад

      He also said there's two turbines... If you understand what he said then he got his point across. If you didn't understand what he said, then you wouldn't care, and he got... a... point across...

    • @debdinoogmai
      @debdinoogmai 9 лет назад

      krap101 "and he got... a... point across... "
      He sure did. Blatantly wrong though, but he got a point across.

    • @krap101
      @krap101 9 лет назад

      Raspoetin a Tell me the difference between a compressor wheel and a turbine wheel...? Aside from efficiency... Both can do either thing...

    • @debdinoogmai
      @debdinoogmai 9 лет назад

      krap101 Stating that the turbo charger draws out the hot exhaust and then sends it out the exhaust pipe is dead wrong. The point that comes across is that the person who wrote the text does not have a clue how a turbo works.

  • @freakin1random
    @freakin1random 12 лет назад

    When they do this, audi is telling them what to say. The last thing they want ignorant people to hear is "it sucks power away" because that's all that would stick, when the turbo in concept does the opposite.

  • @londonas2
    @londonas2 12 лет назад

    its actually volkswagen that own man, seat, skoda, scania, lamborghini, bugatti, bentley, porsche and suzuki

  • @Loafy23
    @Loafy23 11 лет назад

    It's also cheaper and less complicated so the engines are more reliable.

  • @SacreDro
    @SacreDro 12 лет назад

    I wonder if Audi payed for this episode or if Discovery payed Audi for it.

  • @Xixu.co.6
    @Xixu.co.6 11 лет назад

    New design is the only reason why they would drop it. The 4 valves must flow better

  • @Streamliner009
    @Streamliner009 11 лет назад

    With such amount of technology this car must be a bitch to service.

  • @Torvikholm
    @Torvikholm 12 лет назад

    they don´t test every engine, no. That would have been extremely time consuming and expensive. The test you saw here is tests that is done to only some cars in the production. How often these tests are done depends on car company and so on.

  • @Turbo_rito
    @Turbo_rito 12 лет назад

    i get your point, im sure it also got rid of human error and turnover rate. cheaper cars.

  • @BigUriel
    @BigUriel 11 лет назад

    I loled at "pollute less".

  • @conniekai
    @conniekai 12 лет назад

    they guy in 4:39 looks such a gangster