Biggest Gear of Manufacturing The Largest Industrial Gear for Rolling Mill Plant HugeGear Production
HTML-код
- Опубликовано: 20 сен 2024
- #BiggestGear of #Manufacturing #TheLargest #IndustrialGear for #RollingMillPlant Huge Gear Production
This is a very dangerous job. It took at least 45 days to make the well and four men were working to make this video. After a few days, one fell ill Now my RUclips guy has these requests that this video of mine should go out please
#manufacturing
#production
#Manufacturing
#Process
#HugeSiloTank
#Limited
#Equipments
Did anybody notice that the 'lathe' was in two separate pieces? Each embedded in a masonry base. Did anybody notice there were two mechanical arms advancing the lateral and longitudinal with a ratchet mechanism producing a perfect 45 degree angle???? I am an old man with many years machining experience and I am very very impressed with what I see. I would bet that their foundry procedures date back to King Solomon's days.
I have tremendous respect for these men. They are true masters of very old skills and methods. The finished product speaks volumes.
With great admiration;
Art from Ohio
After your reminder, I saw it, it was unbelievable, at first I thought it might take a few days to cut such a big thing, what should I do in case of human error, but I admired this semi-automatic ratchet! Respect
I have seen similar style lathes here in the USA.
@@Yew-show-meThere is a good chance that lathe was originally built in the US or Europe and was purchased at an auction and shipped to Pakistan
.. lucky you're not a metallurgist.
@@craig7350 what does that even mean? You probably don't know what a metallurgist even is.
The scale of work done by these guys wearing sandles and dresses...and the dedication with which they patiently lay these sand casts are off the charts staggering...What an amazing work ethic!!!
Do any of these workers even see these comments?
Dresses? xD These are far from dresses. A lot of them probably think we look feminine in boot cut jeans.
The really sad part is the wages they get for doing such dangerous work, in a dangerous work environment, and in many respects primitive tools. Hell, the walls of the building are made with loose bricks! They may not have a choice, so I applaud their dedication.
🤣🤣🤣🤣
@@redjr16 I hope the workers could go home without having any injury everyday.
I have been harsh on occasion regarding the processes used in these videos….. but……I must admit that the level of skill required to pull this off using basic tools and techniques is astounding.
I applaud these hard working professionals for their can do spirit and determination.
They make these impossible tasks look easy.
How can you be anything but impressed that people in a 10th century foundry had technology of recording video..?
Hard working guys
Skilled people doing a skilled job , I have to give these guys a round of applause, absolutely brilliant work and a fantastic finished product, bravo 👏👏👏👏👏👏👏👏👏👏👏👏👏👏👏👏😉
estoy de acuerdo con que son cualificados i seguramente gente estupenda.pero la verguenza de verlos en chanclas sin gafas de protecion , vamos sin unos epis minimos eso da veguenza si supiera para quien ese eje los pondri finos.
The sarcasm in some posts is totally inappropriate. These people should be respected for the work they do with the means they have. They know the risks they run and do not get distracted, which unfortunately often happens on assembly lines in more developed countries, so to speak.
😊
Studies are now showing. Americans spend so much time of teaching safety. Nobody pays attention to just what it is that can kill you anymore. So injuries and deaths are higher today then 15 years ago. In job related accidents..
@@WizzRacing Yeah, I can totally believe that. I work for a very large company and my dept is responsible for safety, security and compliance. I see people get hurt and in almost every case they simply were not paying attention.
Totally agree. Almost nobody watching has skills to do anything remotely similar
And most people don't understand that a lot of what they have and use was made in conditions and factories just like this.
Thank you, you said it all. Spot on ❤
I spent a large part of my life including an apprenticeship in a foundry. Initially floor moulded oven dried green sand, then CO2 and later Amine. Over time the castings got smaller and mechancical roller tracking handling of the smaller moulds became part of the manufacturing process in the "drive" to faster and more efficient methods. Skills disappeared along with the characters as they retired or left the company. This vid has taken me back 60 years - thankyou.
Now, ini Video 2023❤
Te piaskowe formy odlewnicze, to dzieła sztuki, a ludzie, którzy je budują, to prawdziwi artyści!
Podziwiam ich pracę i serdecznie pozdrawiam.
Nie artyści, ale klauni w cyrku. Cyrk odszedł, ale klauni pozostali!
wow it takes a lot of hours to make a mold I really have a lot of admiration and respect for these people who all work together greetings from the Netherlands👍👍👍👍👍👍👍👍👏👏👏👏👏🙏🙏🙏🙏
Verdaderamente son unos genios, mi admiración por éstos maestros, que sin hacer alarde de alta tecnología y medición, sacan adelante trabajos increíbles. Mi admiración total fuerte aplauso y bendiciones 🙏👏🌟
Yes, I have been viewing there videos for some time. And all different kind of repairs, and rebuild. And the skill level is off the charts. They need something they make it. Just amazing work.
Seeing this brings to mind the effort of must've taken to manufacture the huge steam locomotives that we used to have in the early 20th century. Specifically of the drive wheels on the locomotives. These wheels used to be 8 feet in diameter on the largest locomotives.
Chào Bạn nhé. Rất vui biết kênh Bạn video rõ đẹp cảnh tuyệt vời, chúc bạn an vui và may mắn. Tôi rất ngưỡng mộ yêu thích đất nước và dân tộc Bạn.Hello. Nice to know your channel, the video is clear and beautiful, the scene is great, I wish you happiness and luck. I really admire and love your country and people.
29:42 Great to see all the safety precautions being taken. The protective clothing and masks. The carefully designed platforms for the men to stand on. These guys must be so grateful that their company looks after them so well.
And the perfekt Safety sandals👍
Steel toe nails. 😂
Hahaha, this is pretty common outside of Europe
I'm an American engineer, and have lead engineers teams all over the world. This is is common for most countries. To be honest, I have seen very few accidents, but also, I have known of some horrendous ones. But don't take this wrong Adrian, you are applying your values on them. Those safety comments, ALTHOUGH GOOD, is not how they think. If you handed them safety things, they would laugh at you and not use them. I once rigged in an 80,000 lb press, that had a value of well over $1 million us value to Sri Lanka. I had over 20 men who worked under me, and the only accident..... I stepped on one of the workers feet, while they all wore "flip flops" in my steel toed boots. Everybody kept teasing me, that I hurt my assistant, I thought they were joking, because he would laugh as well. On the 3rd day he disappeared, I asked where he was and management said he was taken to the hospital. I said why? They said, "becuase there was a cut on his foot from where you stepped on his foot, and because we don't wear shoes, it can very quickly become infected, and he could lose his foot, so the decision was made to get him medical treatment." It TRULY is amazing, how they do this, and do not injure their feet, but I've watched it done all over the world, and each time I am no less amazed.
No es negligencia es pobreza, no es para reirse.
Impresionante .... gran obra y buenos obreros ... éxitos Saludos desde Perú
I've done small scale sand molds and bronze. These guys are working at a level that few people can even appreciate.
This is an amazing work to use for production! These men have labored so to develop this wheel. Really enjoyed watching the process!
Very skilled, but they are replicating what was done in England around 1850 to 60, and the English are the people that taught them these exacting skills.. The difference in the standard of living in Pakistan and England today is the difference in the way things are done. But very well done and admirable! There is certainly a real admiration for the preservation of skills.
Awesome foundry work, followed by awesome machining work. Much appreciated your eorking, recording, and posting on RUclips. Thank you ! ❤😊
Am fully geeked out watching the casting process - - and machining is yet to come. Utterly absorbing and inspiring admiration for these master craftsmen. Thank you for this production
1 đất nước làm được tất cả bởi những gì họ có mà ko nhờ cậy nhiều về công nghệ.
Thật đáng tôn trọng nổ lực các chàng trai đã làm ra.
Ohne Technologie könnte keiner dieser Menschen gefilmt werden 😂
I'm a safety guy for a sand foundry, its crazy how different things are in the east. pretty impressive!!
Near east. super dangerous and kindof fun! (Ive spent a lot of time in neighboring India)
HAIL FROM BRAZIL, U GUYS ARE AWESOME, GREAT PEOPLE, GREAT COWNTRY, GOD AND GODNESS BLESS U ALL.
thanks boss
The Caps Lock key is located above the Shift key next to the "A" on the keyboard. The Caps Lock key on your keyboard activates an alternate input mode that allows you to type a second set of characters instead of the original one. This set of keys produces uppercase letters instead of lowercase letters and special characters instead of numbers.
@@DinoNucci I THINK HIS KEYBOARD WAS MADE IN PAKISTAN
We should all wear pajamas to work; not just Walmart.
I am amazed to see how men and women use their ingenuity to manufacture amazing machines using so few tools but the earth and mind that God gave them.
It's a very interesting process, and a lot of work, congratulations to the team that developed all this work.
Dear brothers and sisters of Pakistan May Allah give you valuable natural resources that make your country very rich.
30:07 Pouring molten iron in flip flops with no apron, face shields or goggles. Another day in Pakistan! These videos show the ingenuity and Engineering capabilities of the PK people, but man do they take some unnecessary risks.
There's one priceless piece of safety that can't be bought, that's always overlooked in our culture--Be Goddamm ATTENTIVE AND CAREFUL!
ONE small tray of mould sand at a time. After all--we are getting paid by the hour😅!
My apologies, the lathe is perhaps another 20 to 30 years more modern, but amazing that they have kept all of this operating! My hat is off to my fellow engineers, and I mean this in the most congratulating voice!!!
I think these guys are terrific!
Very impressive work ! 👍
As a kid, I could never find sand like that at the beach.
Отличная работа браво 👏 👏 👏 👍👍👍🇰🇬🇰🇬🇰🇬🇰🇬
This is of the highest interest to me,and good to see others doing this kind of job. It certainly requires know how,and pecision,all the way from the digging out of the type of sand required,to the final product.
Индийская металлургия - это просто огонь ! )))))))))))))))
Жаль на видео не попала лаборатория, анализирующая состав сплава )
Its always Pakistani,Indians dont make stuff like this.
Да на фига им лаборатория?! Палец в чан макнул и по гримассе на лице делают анализ, а рядом сидит ещё один и зарисовывает карикатуру лица в качестве сопроводительной документации, чтобы показать заказчику.
Safety sandals and clothing not hanging loose , invisible safety glasses and gloves . They probably have very good no deductible healthcare and retirement .
Can you mention the names of the foundry and workshop? Are these in Lahore or Gujranwala?
do you have the rest of the video showing how your crew puts teeth on the gear..it's amazing how you guys do stuff with sand casting. all those lathes & machinery are very expensive. you guys know what you're doing and make it look easy. the guys walking around barefoot doing this kind of heavy manufacturing. just amazing the confidence your guys have. each one knows the part he plays.
Those are good things?
a Martha Stewart good thing @@nathanwahl9224
Respect for their incredible work..... Does anyone know why they blow air into the sand mold?
It’s Co2 to harden the silica that they added to the sand
Thanks
I would have loved to see the finished gear.Great Job so far
Odsws🎉ooxakik ,j wm,ki
Me too. That was what I was anticipating.
@@wmden1expecting
Им уже ад не страшен, таким трудолюбивым людям дать технологии механизировать труд, кто видел литейное производство знает как должно быть и как работает, эти труженники без спец одежды надлежащей, техника безопасности отсутствует, а они трудятся, честь и хвала им,
Уж да плавить и разливать металл в сланцах и рубахе !? Трудяги одно слово ! Интересно что за сплав там получается ?
@@Радик-п7у смесь бульдога с носорогом,,
@@Радик-п7уit is cast iron sir. It's perfect for it's intended purpose.
@@Радик-п7у ! Сплав получается чудесный: ребята заваливают все обломки, все обрезки, весь хлам на небольшие тележки и вместе с тележками сбрасывают в котёл. Что-то подсыпают из бумажных мешков--видимо, лигирующие добавки. Из этого сплава делают и огромные шестерни, и диски автомобильных колёс, которые, кстати, сотнями разваливаются при эксплуатации и снова идут на переплавку вместе с развалившимися мостами автомобилей!
@@Радик-п7уЭто известная технология "из говна и палок"😂😂😂
WOW!!! This video is on my top ten list of WOWs!...
admire these guys the hard work they do.
This exactly what we did in the West in the 18th, 19th, and early 20th c. We want it back like the Trumpiola plan, this is where we need to be at.
At 1.00, never heard of a wheel barrow or seen one ? At 25.43 they REALY have one 🤭
This gives the term "labor intensive," a whole new meaning! A very impressive job though, given the conditions.
When I worked in foundry we had a few jobs like this
NAAA IT S MORE LIKE SLAVERY
An older friend of mine who is about 60, used to drive from Canada to Mexico often. He said along the highways there is all the huge empty factories in the US. He said most of the equipment in the factories have been taken to countries like Pakistan, India, and China for example and then setup and the people there trained to manufacture the same stuff that was previously made in the US for fraction of the cost. I don’t know how true that is. I hope these fellows in Pakistsan have happy families
Love the safety sandals!
I bet he wins all the sandcastle building contests
It's all hot, heavy, hard to handle and.... impressive! Well done!
❤❤❤❤❤❤ GREAT PAKISTANI THEY MADE THIS WITHOUT ANY SPECIAL OR SPECIFIED MOULD, REALY GREAT GOD BLESS THEM, BUT PLEASE TAKE CARE OF SAFETY PARAMETERS ❤❤❤❤
This was a GREAT video !!!
Thank you for sharing your day with us. Tom Dutkiewicz USA
I’d love to pack up and go and work at this place , I’d pick up the language over time , but the language of engineering is universal and we would have fun making wonderful things .
I drop my hat to these guys and absolutely pleasure to watch and observe pure skill , bravo 👏👏👏👏👏👏👏
57:56 Мужик раскрепляет колесо. Оригинально закреплял и оригинально раскрепляет. А вообще молодцы хлопцы.
Reminds me of my favorite activity in the Foundry some
Sixty years ago.
Thanks for the memory.
That blue air hose, what is the gas that the technicians use to harden the sand? Just air?? Amazing fabrication process... mesmerizing...
Its very impressive the skill and the absolutely beautiful choreography which these skilled and patience workers do their job.
My congratulations for all them .
They don't know how much I admire asian people.
It would be nice to have legends explaining each step of the moulding, melting , lathing process and the materials used .
It would be very nice for the channel giving credit to the foundry and its location.
I imagined how beautiful it would be to see in the end the workers standing just in front of the whell for a while .
I wonder how many of those guys die from Silicosis by the time they are 50 from not wearing masks? My back hurts just watching them squat down and work all day. They all do appear very fit and thin, not surprising! They are certainly meticulous in the work. Impressive.
Better to ask how many dont die.....easier to count im sure
There's a huge difference between fit and malnourished.
Every time I watch one of these videos I take joy in knowing there's an OSHA inspector somewhere clutching his pearls.
Yeah i bet it must be fun when they meet up for a party and talk about this one guy Crushed by cauldron or that other one with 3rd degree burns or this fresh meat two days in and now with one leg only . and all that in just one week of work
@@georgeinthejungle6095 You'd need two hands to clutch pearls.
You are incredible, the best there is in this world, congratulations.
Voces são incriveis, do melhor que existe neste mundo, parabens.
Respect. This is how the west once did it too. And that's how you develop an economy. These guya are crazily skilled and perform miracles with small means.
Great video! I love the transport, 38:55 the guy with the biggest wheel has the right of way.
That tractor is a HERO!!!...and is also super fancy.
We all like to poke a bit of fun at the crap these clever men are producing, but there is no doubt that these men are very good at what they do. It's not their fault they dont have access to proper steel to make these huge gears from, and the induction hardeners to harden the teeth after they've been machined. They produce a gear that might not even mesh correctly with it's mating gear, but it looks the part and that counts for a lot. What I find the most unbelievable is how the entire building hasn't just collapsed on top of them all. The wall is no more than a badly stacked pile of bricks.
It doesn't count for anything if the gear doesn't work properly.
They are not making those gears for Entertainment purposes and fun. Ofcourse those work. Pakistan has many factories, sugar mills, cement plants, Hydro-electric power plants, Automobile and Farm machinery manufacturing factories that utilize their gears.
@@redfordrn Yeah, we'll just ignore all the faulty stuff we get from these countries. Maybe this gear meshed properly, maybe it did not but when I look for a quality product I sure don't look for, "Made in Pakistan" I'm not saying they aren't hard working and clever though.
Nothing like playing in the sand! 😉 Keep Pushin!
Mind blowing skills and ingenuity! Thanks for sharing !
The technology is hundreds of years old.
Use to work in foundries in New Zealand late 60s and early 70s . Mould making much the same but our working conditions where a 1000 times better. Foundry floors where always kept clean. Had safety clothing and footware, gloves and eye protection supplied by the employer. These men are working in the industrial revolution days.All those foundries in New Zealand have gone now. The one's they have now all updated modern ones
When you have the most populace country in the world, companies can just throw bodies at a project, if you lose a few oh well! It's the way all of us used to be 80 years ago. It's okay and quite interesting to see where we came from. I am very impressed!!!!
Sir this isn’t india this is Pakistan. Perhaps Gujranwala a big industrial city 45 miles north of Lahore. Here they make everything you want. In modern factories tractors air conditioners and multitude of engineering good machines etc; are made. Casting is a dirty business. Poor countries do have safety laws regulations etc; but not implemented. Thank you
Same difference. @@rashidzaidi5211
Je n'avais pas voulu apporter un tel commentaire, vous l'avez fait c'est fort bien et vous avez raison.
This is the best classroom for applied engineering.
Did you make a part 2. I would really like to see the rest of the process. Thanks. Jim Bell (Australia)
O outro lado da roda é semelhante ao primeiro, mas não vimos os tratos nos furos;
Always wonderful to see the progress you are making ❤
Proud of these hardworking engineers ❤❤❤❤❤❤❤❤❤
very professional workers, the craftmanship is incredible.
Wow Amazing Works Hard working take care
Thank you! You too!
Di fronte ad un ingegno cosi rimango ha bocca aperta !!! Complimenti e tutto il mio rispetto!!!
I should stand up respectfully for those great workers 👌👌
The skill of these workers is top notch, to bad that the speed of the video was turned up so much.
Liquid steel 1500 degrees and guys in flip-flops and pajamas, congratulations .
3785 degrees
@@tomhawk8240 1500°C
@robg1358aaaaAaaaàaaa 46:42 46:42
Thủ công quá.
Desse jeito 😂
Just amazing the sheer work that goes into making a pie tin for your mother!
India memiliki tenaga kerja yg luar biasa. Krn mereka sdh mempersiapkan generasi yg handal sejak dini. Org2 dewasa sdh mulai mendidik anak2 mulai dr mrk msh remaja , utk menciptakan tenaga pengganti yg mumpuni. Salute. ❤❤❤❤❤❤❤
Pakistan
Thank you
lol, that workshop , lets make random junks and make "industrial gear".Nice dry dirt bed for that last lathe, high precision stuff. The end product is so pitted it would make a swiss cheese jealous.
Technologies from the Middle Ages, but it’s not scary, but safety precautions are exactly from the time when metal smelting began, they work almost barefoot! However, in India there are a lot of people, if one leg is torn off or crushed, then probably 10 of the same barefoot people are standing in line in his place.
Not an indian video. ☠️
You might think this is India or Pakistan, but it's actually Bradford, UK.
If it would be filmed in India or Pakistan, you would see developement workers.
Really admire these work men. 👍👌💖
Молодцы! Хорошая работа!
Интересно было бы услышать комментарий специалиста формовщика-литейщика, какой это век 19, 20. 21?
@@ОлегП-ъ5е где ты таких специалистов найдешь одни юристы да менеджеры
50 parts pot metal, 5 parts brass, 30 parts mild steel, 10 parts stainless, 5 parts dirt. Guaranteed.
this is amazing. Some of the scenes look like they're out of City of Lost Children or some steampunk fantasy. beautiful filming as well as fascinating look at what it takes to manufacture, Old World-style
I’m in awe at their work ethics …… no safety gear, masks , gloves, shoes , goggles, work in bare feet or just sandals, no head gear or hard hats! And yet ,, they produce exquisite products ….. crankshafts and gears of the highest quality. Human engineering at its finest .
I'm in awe of the owners greed...🤑 buy them some safety gear🤕
Someone doesn't seem to know what exquisite means... _"Human engineering at its finest."_ You need to get out more.
It's the automation that's so impressive!
Definitely not the highest quality 😂
The UK did this in many factories about 100 yrs ago. The major difference, we had a drawing to work to, and material quality control was orders of magnitude better.
It was no different, see en.wikipedia.org/wiki/Great_Unrest
"They are pirates and genocidaires. It is easy to have a high industrial level when it is based on the plunder and enslavement of other nations and people."
¨Son unos piratas y genocidas, es facil tener un nivel industrial alto cuando se base en el saqueo y la esclavitud de otras naciones y personas.^
من هنا أخدت المملكة المتحدة تكنلوجية الحديد
Talented men. I love these videos.
einfach Klasse was hier geleistet wird👍👍👍💪💪💪
India has developed and tested a nuclear device; can you imagine what the Rajahstan atomic bomb factory looks like?
Safety slippers are white
Not like this or accident would've happened already. Don't use high tolerance precision example to assume a super narrow precision technology
Getting better at the videos,, good job team!
I always get a kick out of watching these guys just toss all their old bicycle rims and VCRs and shit into the pot lol
All the people complaining about safety are the same stupid people that would have died in industrial accidents. Thanks for keeping people without common sense alive for us to enjoy....
❤️ 🤔🤔🤔
Un trabajo excelente ,por obreros artesanales. De Colombia , felicidades.
Son profesionales.
how do those holes and the pipe they put into the sand keep it formed together like that?
I didn't even see a calculator or clock in this project 😂 These people are descended from the same lineage as the workers of the Pharaohs
А наши воры ограбили Советские заводы, даже со станками с ЧПУ, и сдали на металлолом.
Честь и слава этим людьям.
Im 65, worked my bit, shure. But this gang, really opened the real world to me.
What we see here is capitalism as it was in Europe and America 120-150 yeas ago. Same technology, same safety rules - and yes, same work ethics.