BMW E60 Headlight Lens Replacement

In today's video we'll continue working on the 2010 BMW 535i E60 project by removing and repairing the headlights and replacing the old weathered lenses with bran new ones before reinstalling them back into the car. Thank you all for watching and for your support!!
Products:
Trim removal Pliers:
amzn.to/3V7Nj7M
Wagner Heat Gun:
amzn.to/4bZEzaS
Rust-Oleum Chrome Spray Paint:
amzn.to/4aDXx5P
J-B Weld High Heat Epoxy:
amzn.to/457zYkx
Permatex 81158 Black Silicone Adhesive Sealant:
amzn.to/3X4Y9y7
Allturn Upgraded Plastic Welder:
amzn.to/3VpcAL9
XFasten Butyl Headlamp Sealant:
amzn.to/4e5euJ0
Headlight Lenses(The ones I ordered but may be out of stock):
amzn.to/453WD18
Headlight Lenses(Alternative seller, still no hole to access cornering bulb):
amzn.to/4bXyqMc
1 3/8 inch Rubber Plug:
amzn.to/4bFjin3
Timestamps:
00:00 Intro
00:27 Front Bumper Removal
02:21 Headlight Removal
03:17 Headlight Prep For Oven
06:13 Putting The Headlights In The Oven
07:35 Removing The Headlight Lenses
10:14 Headlight Disassembly
12:57 Repairing the Broken Cornering Light Lenses
20:37 Disassembling the Old Lenses
23:56 Cutting the Cornering Light Access Hole in New Lenses
25:34 Assembling the New Headlight Lenses
31:25 Removing the Old Permaseal Sealant From the Headlights
33:16 Reassembling the Headlights
38:30 Installing New Headlight Sealant
39:37 Installing New Headlight Lenses
45:31 Final Reassembly of Headlights
49:50 Headlight Installation
51:07 Outro
Follow me on Instagram for updates and behind the scenes content!
/ rebuildrevival
-Related Content-
New BMW Flip!
• New BMW Flip!
BMW 535i E60 Valve Cover Replacement, Test Drive and more!
• BMW 535i E60 Valve Cov...
BMW E60 Subframe Repair
• BMW E60 Subframe Repair
Rebuild Revival
As an Amazon Associate I earn from qualifying purchases

[@1kontrabida]

Taking off the Permac-seal can be very challenging and will test ur patience lol! great work on ur porject!

[@rebuildrevival]

Yes!!! Once I got a technique down it went smooth but not at first! Thanks

[@jlhaynes54]

I did a similar procedure on my M5s headlights. I need to bake them again press them together more. I’m getting moisture in them.

[@rebuildrevival]

What seal did you put back in?

[@Sifsarmonikas]

What a thorough video, great detail and great result. Maybe protect it with some ppf or a coat. Great video as always

[@rebuildrevival]

Thanks, they did turn out nice! And yes PPF would be ideal

[@holakuna7969]

I love your e60 content.

[@killed_phill796]

Yea fr

[@rebuildrevival]

Thanks, appreciate it! I'd like to do an e60 M5 soon, just waiting for the right deal.

[@YASKY3035]

Very detailed work, looks good.

[@rebuildrevival]

Thanks! They turned out really clean

[@olivman4795]

Well done man!!

[@rebuildrevival]

Thanks!

[@Herfaa]

Great video! Tank's a lot 😊

[@rebuildrevival]

Thanks!

[@MrTurboDima]

hey. thanks for the video. 250 fahrenheit or celsius?

[@rebuildrevival]

Thank you for watching! Fahrenheit

[@taze1x330]

i need only to change the headlights glasses, how long does it take ? when you just changed only the glasses
great video 👍🏼

[@rebuildrevival]

Hey thanks! This was my first time doing this so it took me some time to learn, If I did another set now it would probably take me 3-4 hours if it was just a straight swap not including removal or installation time. One of the things that takes some time is removing the old sealant. Hope this video helps with your project!

[@taze1x330]

@@rebuildrevivalokay thank you,yes the video explanation was great 👍🏼 i’m little bit afraid from the LCI headlights 😅they are more difficult than the not facelift headlights, i’m gonna try it ….

[@15proview]

250 is thah i C or F

[@rebuildrevival]

Fahrenheit