I for one would love to see more deep (er) dives into programming and different ways to go about things. Plus how to go about more complex parts and not get lost/miss things. Do you just start from the top and write straight to the end then go back through, or do you do tool path sections at a time and then link them together more afterwards, ect? Obviously everyone is going to do it differently, I would love to see your opinion.
@@hectordominguez7143macros are universal so yes I’ve written them for many mills. The best way to learn is to look at anything you are copying and pasting in G code and start trying to simplify that. There is no better way to learn than practice. Peter smid has a good book on macros but tbh you really just need to start practicing
@@mgk1397honestly it’s all over the place. You kind of type a rough draft then edit it as you see failures while it’s running. As you get better you will have less edits. Then it becomes a challenge to have NO edits. It’s fun the more you do it
@donniehinske Yeah I have been doing a lot of practicing whever I can. I've been looking for resources that could help me error check without actually having to run it on the machine and see it almost crash lol. Are there any CAM packages that would be able to output a program with macros integrated? 🤔
Great video Donnie, the fact that this is just on RUclips for anyone to be able to learn about for free is awesome!! I’m always impressed by Corey’s ability to get these shots!
The Tornos machines are modern marvels no doubt. Couple that with the back end programming in that control just goes to show you how complex of a system this actually is. Brilliant minds converging components together to produce a masterpiece of machinery. Definitely a dream machine.
It was really nice to hear him say he did all his Swiss programming by hand. I also did all my Swiss programming by hand! And that control looks like it has some really nice features for that kind of workflow; the highlighted wait codes and synchronized work looks invaluable!
Having worked extensively in the medical industry, I have a great amount of respect for the intricate process involved in creating surgical tooling and components. Great video, Donnie!
I took some machining classes 20 years ago. Just because I 2anted to know how to run a 3 axis. Worked for 12 years in order to outright buy my first cnc mill, haas vf3. Had to relearn what I had forgotten with a simple 3 axis. I watch these videos and now, I just want the knowledge to be able to program and run one of these. Great vid. Always get to nerd out on these.
I have one of those in my right leg.. Nice to see how it is made.. I too do a lot of programming at the machine, because i was trained that way.. Cam came much later..
Kind of surprised it took a g-code programmed machine this long to have the ability to jump in mid program. Heidenhain machines have been able to do that for a long time
@@bbjornssoni was gonna say just that. Our heidenhain machine from the 90s has that feature, though it isnt very good. The new heidenhains are much better with it. Having said that its impressive it was able to move away and restart without having to tell the machine what order it needs to move it. All of that while running 3 programs at once.
Even TFT TN display was developed in switzerland. Fun part was that some years after they stopped the research they got many patent payment request from japan.😅
I had one your femoral nails installed this past summer......that surgery team was fantastic,but without people that push the limits of manufacturing like you guys they got nothing to work with. Keep it up,don't get me wrong.....I'm happy with your product but I really hope I never have to buy one again.lol
I'm a mill guy currently running a gantry mill, yet I'm more interested in the capabilities of this compared to any other machine. Can't wait for more.
Do i see those Blasser chip bins in the future for home hobbyists? .....or possibly coffee mugs? You're a great educator Donnie. As a flooring installer, i understood a decent amount of what you described. 👍 That machine is off the charts impressive.
The engineering and decision making to make a machine like this is amazing. i definitely look forward to seeing what we can make with AI assisting the process
This is for more than a hip surgery.......it repairs one of the most dangerous and deadly injuries.This is how they put together a femur that breaks,it goes in above the hip bone outside the socket and threads right into the hollow cavity and marrow to stabilize the femur. I wear a version of this
Kind of off topic, but something I can't seem to find an answer on: When you're using a bar feeder on this kind of machine, or the Swiss Nano-something, does it spin the ENTIRE 6-10ft bar while doing all the turning operations? Or does it part the stock before operations start? I'm having a hard time imagining a 8ft long, 3/16, brass bar, whipping around at 12k rpm, and stopping and restarting, without twisting or work hardening, especially while threading. But chopping it seems like such a waste of material with the slugs. Never had experience with these kinds of machines, just a curiosity
It spins the whole bar. There is a sleeve behind the spindle which you are able to put different spindle liners in on normal lathes, bar feeders are the same. You raise and lower the bar feeder to get the centerline of the material aligned with the spindle liner and id assume it rolls on bearings of some sort. Definitely spins it all
Fantastic video!! I was surprised with how much is in common with the 7 axis ABB welding robot at work. How do you guys go about programming your robot arms, with the fully automated CNC machines? I would love to see a video on that, So i could possibly learn some tips and tricks on better ways to program our robot.
Huge respect for programing that. Here in NZ I don't think we have the opportunities. I took my 17 year old son to a local CNC shop as he has a natural fascination for this stuff. Huge respect to the owner of the shop he gave us a royal tour and it was very interesting. In the end we got into the topic of potential income he could earn and the guy very proudly said he pays well and his top guys are on 80-90k. Average income in NZ is about 75k I think and you can barely live on that. I will never forgive our previous government for the economic destruction of our beautiful country!!! I would love to see my son get into this but he needs to be paid what he is worth or he can work for me in our business. Someone at your level to my mind is 200K all day long as far as I am concerned. The skill and knowledge to do what you do is intense. To all you guys who do this for a living mad respect! I know my son was gutted. I thought for sure they would be cracking 100k. He is a clever and motivated boy. I'm really not sure what he will do.
I’m going to assume here that (1) one of these nails that’s going in a patient is made of titanium and (2) you made this one out of brass because it can be run without coolant. When a surgeon orders one of these how long do you have to get it done?
This looks like the real life giant robot wall from the old superman movie. The part when the wires come out and pull the guy into the machine. That scared the shit out of me when I was a kid. Anyways... this machine reminds me of that. I hope everyone reading this has a great day.
@@D3nn1s I'm using fusion 360 to make my g+code and it keeps asking for a tool change whe I got from and 2d adaptive clearing to a 2d contour oath as my next step and it stops the whole machine and asks to but tool number 1 into the holder bit it already is on the. Holder from last tool path
cool video but is like training for 20 other machinists in the world? i'm a dmg mori nlx guy and there isn't many quality videos online about them, learned everything through school through haas controls and ran them for years, but no more. any way you guys can put out quality videos on haas, mazatrol, and mori controls in the future?
Ah, well hello fellow gang member! I too enjoy throwin down some GANGSTA code at the control on occasion. No fancy Tornos tho...Finger-jabbin every single byte till my right index finger looks like a fkn lollipop. Never ran a swiss, but it looks like a ton of subroutines...as a subroutine enthusiast myself, I have questions...but i shall ask them Thursday 🤘
Honestly this sort of stuff is why I gave up machining. Its just a niche field for sort of/ex-tradesmen who want to be office workers, hammering away on a keyboard all day and looking at things but not doing anything.
Can you guys make me a straight razor that never needs sharpening?? Does steel particles go that small ?? I mean, never ever need sharpening!!! Its cool to know that particles of creation go so small, it becomes something else, that means we never die!! Like the supernatural realm.. As we call it.. 😮😮😮
I have drilled .039 hikes 2.5 inches and .025 holes 1.1 inch . Larger holes no problem . Tornos ughh the leader in the industry is Star Citizen and Tsugami. There is no service for tornos and I would never own one . I have owned 40 of the others .
Have to agree looks easy but it does take a special head to keep all straight. Creative steady rest , yet I agree looks like a tool show where tolerance may not apply all about machine capabilities which are impressive. DO NOT CRASH THAT Machine! Serviceman’s nightmare.
I love all these people from titan cnc but I can not believe why all these people in USA have serious problem with obesity Young people 20 years old and so huge problem with obesity I can not belive what I see and it is worse and worse year by year but We need them as long in good state and good health as long as possible People please look after what you eat
horrible camera movement and editing. One would think its a commercial for a toy. I much more love the videos where we can enjoy the machining without stupid music and constant zoooming and panning
We took a deep dive into the programming on this one so I figured I'd post the program here for any G code nerds (like me) to look at! Super fun video to make. I really enjoy the after hours vibe we went with on this one! Yes this was all programmed by hand
%
O1069();
(*** SAVING PART VARIABLES ***)
G800 A0.75 B9.449 C8.5 D0.5 E0.015 F0.015
(A: BAR DIAMETER)
(B: LENGTH OF PART)
(C: PART PICKOFF LENGTH)
(D: FEEDING ALLOWANCE)
(E: FRONTWORK FACING ALLOWANCE)
(F: BACKWORK FACING ALLOWANCE)
(H: LENGTH PINCHES SPINDLE FOR WORK WITHOUT GUIDEBUSH)
(I: INTERNAL DIAMETER)
(J: QUANTITY OF PARTS BY CLAMPING)
(K: QUANTITY OF FEEDING PER PART)
()
(*** SAVING CUT VARIABLES ***)
G801 A110 B0.118 C0 D97 E2000 F0.003
(A: CUTOFF TOOL NO + CORRECTOR)
(B: CUTOFF TOOL WIDTH)
(C: CUTOFF TOOL ANGLE)
(D: SPINDLE MODE 97=G97 96=G96)
(E: SPINDLE SPEED BASED ON ARG D)
(F: INITIAL FEED RATE)
(I: SPINDLE SPEED LIMIT)
(J: INCREMENT OF CHIP BREAKING)
(K: DEAD TIME TO BREAK THE CHIP)
(M: WITHDRAWAL TO BREAK THE CHIP)
()
(*** SAVING DWELL VARIABLES ***)
G802 A0.5 B0.5 C0.5 D0.5 E1 F0.5
(A: DWELL AFTER OPENING COLLET S1)
(B: DWELL AFTER CLOSING COLLET S1)
(C: DWELL AFTER OPENING COLLET S4)
(D: DWELL AFTER CLOSING COLLET S4)
(E: DWELL AFTER STOP PUSHED BARLOADER)
(F: DWELL BEFORE CLOSING COLLET S1 WHILE FEEDING MATERIAL)
()
(*** SAVING ELEMENTS MACHINE VARIABLES ***)
G803 A4 B0
(A: GUIDEBUSH TYPE 2: MOTORIZED GUIDEBUSH 3: WITHOUT GUIDEBUSH 3.1: WITHOUT GUIDEBUSH TYPE2 100: NOT STANDARD)
(B: BARLOADER TYPE 0: ANY 20 : MANUAL 100: NONE)
(C: TYPE OF EJECTION 1: EJECTOR 3: LONG PART DEVICE WITH CYLINDER 100: NONE)
()
M9000 P123
(*** INITIALISATION ***)
G900
M10
/M8
/M821 M7 M1
/M821 M8 M1
G4 X1
M9001 P123
(*** REF X1 ***)
G28 U0
M9002 P123
(*** REF Y1 ***)
G28 V0
M9003 P123
M9004 P123
(*** INITIAL CUTOFF ***)
M191 (ADD THIERRY)
G4 X0.5
G910 B1 X0.07
M9005 P123
(*** START LOOP ***)
N1 M120
(*** END OF BAR TEST ***)
G913 H4.7
G930
M9006 P123
(*** FEED NEW PART ***)
G912 B300
G0 W0.00787 (RETRACT THE BAR IN Z)
G0 X1.45669 T11 D0 (RETRACT THE CUT OFF TOOL X)
M9008 P12
(*** FACE OFF ***)
G28 U0
G95 G97 M103 S2000 P1
G0 T131 Y0 Z0
M9109 P12
(X.7 Z0)
(G1 X-.05 F.003)
(G0 X.7 Z.05)
Z0
G28 U0
M1
M9009 P12
M9010 P12
G921 Z1 Q2
M9011 P12
M9012 P12
G920 Z1 Q2
M9013 P12
M9014 P12
G921 Z1 Q2
M9015 P12
M9016 P12
G920 Z1 Q2
M9017 P12
M9018 P12
G0 Z-1.5 T131
M9118 P12
(*** TURN OD ***)
G28 U0
G18
G95 G97 S3000 M103 P1
G0 T131 Y0
X.8 Z.05
M9109 P12
M360
M9110 P12
G0 X.23
G1 Z.005 F.004
X.38 , R.035
X.563 , A170 , R.035
Z-3.095
X.747
X.752 W-.03
G0 X.8
M9111 P12
M361
M9112 P12
G28 U0
M105
M9020 P12
G921 C1 Q2
M9021 P12
(*** SUPPORT ***)
G28 U0
G0 T133 Y0
X1.
G1 G94 X.55 F50.
#1=4
#2=0
WHILE[#2 LT#1] DO1
M9221 P12
G1 G94 X.42 F10.
M9222 P12
G0 X.55
M9223 P12
#2=#2+1
END1
M9224 P12
G28 U0
M9022 P12
G920 C1 Q2
M9023 P12
M116
(*** TURN 2ND SECTION ***)
G28 U0
G95 G97 M103 S3000 P1
G0 T131 Y0
G0 Z-3.
X.8
M9123 P12
M9124 P12
M360
M9125 P12
X.7
G1 X.563 F.008
Z-5.97 , R0.787 F.004
G1 X[0.75+0.01] , A174
X.8
G0 X.85
M9126 P12
M361
M9127 P12
G28 U0
M105
M9024 P12
G921 C1 Q2
M9025 P12
(*** SUPPORT ***)
G28 U0
G0 T133 Y0
X1.
G1 G94 X.55 F50.
M9321 P12
G1 G94 X.42 F10.
M9322 P12
G0 X.55
G28 U0
M9026 P12
G920 C1 Q2
M9027 P12
M9324 P12
G921 C1 Q2
M9325 P12
M9326 P12
G920 C1 Q2
M9327 P12
(*** TURN 3RD SECTION ***)
G28 U0
G18 G95 G97 M103 S3000 P1
G0 T131 Y0
G0 Z-6.8
X0.62
G1 Z-9.5 F.003
G1 X[#500-0.01]
G1 X0.75 , A135
G28 U0
M9424 P12
G921 C1 Q2
M9425 P12
M9426 P12
G920 C1 Q2
M9427 P12
M9524 P12
G921 C1 Q2
M9525 P12
M9526 P12
G920 C1 Q2
M9527 P12
M9200 P12
(*** CUT-OFF PREPARATION ***)
G97
M103 S2000 P1
G0 Y0 T11 D0
G0 X[#500+0.05] Z-[#501+#505]
M9201 P12
(G911)
M9202 P123
M9203 P13
(*** CUTOFF ***)
G1 G95 X-0.01 F0.004 (CUTOFF)
M9204 P13
G1 X-0.04724 F0.00079 (END OF CUTOFF)
G97
(*** END LOOP ***)
M121
M9206 P123
M9
M105
M1105
M821 M7 M0
M821 M8 M0
M9207 P123
M0 (STOP A END OF CYCLE)
/M8
G4 X1
M9208 P123
M99 P1
M2
O1069();
M9000 P123
(*** INITIALISATION ***)
G900
M9001 P123
(*** REF X2 ***)
G28 U0
M9002 P123
(*** REF Y2 ***)
G28 V0
M9003 P123
(*** REF B2 ***)
G28 G90 B90
(*** REF Z2 ***)
G28 W0
(*** REFERENCE TURRET ***)
M752 M5 M1
M9004 P123
M9005 P123
(*** START LOOP ***)
N1 M120
M9006 P123
M9008 P12
G28 U0 V0
G28 W0
T21
M9109 P12
M103 S2000 P1
G915
G0 G95 G97 Z0
G0 X.8 Y0
G1 X-.05 F.005
G0 X.8 Z.05
G28 U0
M1
M9009 P12
G28 U0 V0
(***PILOT DRILL***)
T25
G95 G97 S5000 M103 P1
G915
G0 Z.1
X0 Y0
M9010 P12
G920 Z1 Q1
M9011 P12
G1 Z0 F.005
G83.6 Z-.5 Q10000 F.006
G80
M9012 P12
G921 Z1 Q1
M9013 P12
(***LONG DRILL***)
G28 U0 V0 W0
T30
G95 G97 S250 M104 P1
G915
G0 Z.1
X0 Y0
M9014 P12
G920 Z1 Q1
M9015 P12
(GOTO6969)
G0 Z0
G1 Z-.3 F.007
M8
M531 M12 M1
G4 X0.2
M531 M1 M1
M105
G4 U1.
M103 S5000 P1
G83 Z-7.5 F.0025
G80
G0 Z.1
N6969
M9016 P12
G921 Z1 Q1
M9017 P12
G0 W.1
G28 U0 V0
G28 W0
M531 M12 M0
G4 X0.2
M531 M1 M0
M9
M9018 P12
(*** CHAMFER CENTER HOLE ***)
M103 S2000 P1
G28 U0 V0
T23
M2103 S2000 P21
G915
G0 X1. Y0 Z.5
X0
G925 A1 X0 Y0 Z0 B0. R0 T23 D0
G0 X0 Y0
Z0
G1 G95 Z-.1 F.004
G4 U.25
G0 Z.1
X2.
G925 A0
M2105
G28 U0 V0
G28 G90 B0.
M9118 P12
(*** FINISH PINCH TURN ***)
G28 U0 V0
G18
T21
G95 G97 M103 S3000 P1
/2 G915
/2 G0 Z.1
/2 X.8 Y0
M9109 P12
M360
M9110 P12
/2 X.1
/2 G1 Z0 F.0035
/2 X.25 , R.035
/2 X.433 , A170 , R.035
/2 Z-3.1
/2 X.747
/2 X.752 W-.03
/2 G0 X.8
M9111 P12
M361
M9112 P12
G28 U0 V0
G28 W0
M9020 P12
G920 C1 Q1
M9021 P12
(*** MILL RADIUS AT ANGLE 2ND SEC ***)
G28 U0 V0
T27
M190 (5 BAR) (M190)
M2103 S5000 P21 (S3500)
G915
M115
G0 C0
G0 Z.3
X.7 Y0
#1=4
#2=0
WHILE[#2 LT#1] DO1
M9221 P12
#3=.44 (X MILL POS) (.44)
G925 A2 T27 D0
G1 G94 X[#3+.01] B45. F75.
G1 X#3 F75.
Z-2.646 F20.
G2 R0.984 U.118 Z-2.981
G1 Z-3.1 , A158
G0 X1.
M9222 P12
Z.3
M9223 P12
G925 A0
H90.
#2=#2+1
END1
M9224 P12
M2105
M191 (2 BAR)
G28 U0 V0
G28 G90 B90
M9022 P12
G921 C1 Q1
M9023 P12
(*** FINISH PINCH TURN 2ND SECTION ***)
G95 G97 M103 S3000 P1
G28 U0 V0
G28 W0
T21
M9123 P12
G915
M9124 P12
/2 G0 X.8 Y0 Z-3.
M360
M9125 P12
/2 G1 X.433 F.005
/2 Z-5.97 , R0.787 F.0035
/2 G1 X[0.62+0.01] , A174
/2 X.8
/2 G0 X.85
M9126 P12
M361
M9127 P12
G28 U0 V0
G28 W0
M9024 P12
G920 C1 Q1
M9025 P12
(*** MILL POCKET IN MIDDLE ***)
G28 U0 V0
T28
G915
M2103 S4500 P21
M190 (5 BAR)
M115
G0 C0.
(Z-4.8225)
Z-4.724
X.65 Y0
G1 G94 X.45 F25.
M9321 P12
#3=-.5 (FINAL DEPTH)
#4=.05 (INC DEPTH)
WHILE[#5041 GT#3] DO1
G1 U-[#4/2] Z-4.921 F10.
U-[#4/2] Z-4.724
END1
G1 Z-4.8225 F25.
G0 X.5
M2103 S3000 P21
#6=.0375 (SIZE OF ARC)
G0 X.5 Y0 Z-4.8225
G1 X-.5 F35.
G1 G19 Y#6 F5.
Z-[4.921+#6] , R#6
(Z-4.921) Y-#6 , R#6
Z-[4.724-#6] , R#6
(Z-4.724) Y#6 , R#6
Z-4.85
Y0
G0 X.5
#6=.0395 (SIZE OF ARC)
G0 X.5 Y0 Z-4.8225
G1 X-.5 F35.
G1 G19 Y#6 F5.
Z-[4.921+#6] , R#6
(Z-4.921) Y-#6 , R#6
Z-[4.724-#6] , R#6
(Z-4.724) Y#6 , R#6
Z-4.85
Y0
G0 X.55
M9322 P12
G28 U0 V0
M191 (2 BAR)
M2105
M9026 P12
G921 C1 Q1
M9027 P12
M9324 P12
G920 C1 Q1
M9325 P12
(*** CHAMFER POCKET IN MIDDLE ***)
G28 U0 V0
T23
G915
M2103 S8500 P21
M115
G0 C0.
G0 Z-4.8225
G0 X.5 Y0
G1 G19 H0 W0
G7.1 C.18
#6=.106 (SIZE OF ARC)
#7=.04 (X RISE)
G1 G94 X.36 F35.
G1 C[[#6*360]/[3.14159*.433]] F15.
Z-4.921
G2 U#7 Z-[4.921+#6] C0 R#6
U-#7 Z-4.921 C-[[#6*360]/[3.14159*.433]] R#6
G1 Z-4.724
G2 U#7 Z-[4.724-#6] C0 R#6
U-#7 Z-4.724 C[[#6*360]/[3.14159*.433]] R#6
G1 Z-4.85
C0
G7.1 C0
G0 X.5
G0 C180.
G1 G19 H0 W0
G7.1 C.18
G1 G94 X.36 F35.
G1 H[[#6*360]/[3.14159*.433]] F15.
Z-4.921
G2 U#7 Z-[4.921+#6] H-[[#6*360]/[3.14159*.433]] R#6
U-#7 Z-4.921 H-[[#6*360]/[3.14159*.433]] R#6
G1 Z-4.724
G2 U#7 Z-[4.724-#6] H[[#6*360]/[3.14159*.433]] R#6
U-#7 Z-4.724 H[[#6*360]/[3.14159*.433]] R#6
G1 Z-4.85
H-[[#6*360]/[3.14159*.433]]
G7.1 C0
G0 G18 X.55
G28 U0 V0
M2105
M9326 P12
G921 C1 Q1
M9327 P12
M9424 P12
G920 C1 Q1
M9425 P12
(*** MILL FLAT FOR DRILL ***)
G28 U0 V0
T28
G915
M2103 S5500 P21
M190
M115
G0 C0.
G0 Y0 Z-7.62
X1.2
G925 A1 X.62 Y0 Z-7.62 B56. R0 T28 D0
G0 C90.
G1 G94 X0 Y0 Z.2 F25.
#1=.033 (ARC)
#2=.2 (Z START)
#3=-.1 (Z END)
#4=10 (AMOUNT OF PASSES)
#5=ABS[#2]+ ABS[#3]
#6=#5/#4
#7=0 (RESET)
G1 Y#1 Z#2
WHILE[#7 LT#4] DO1
G19
G3 X-[#1*2] Y0 W-[#6/4] R#1 F25.
X0 Y-#1 W-[#6/4] R#1
X[#1*2] Y0 W-[#6/4] R#1
X0 Y#1 W-[#6/4] R#1
#7=#7+1
END1
G3 X-[#1*2] Y0 R#1
X0 Y-#1 R#1
X[#1*2] Y0 R#1
X0 Y#1 R#1
G1 X0 Y0
G0 Z#2
G0 C0.
G925 A0
G28 U0 V0
G28 G90 B90
M2105
M9426 P12
G921 C1 Q1
M9427 P12
M9524 P12
G920 C1 Q1
M9525 P12
(*** DRILL ANGLED HOLE ***)
G28 U0 V0
T22
G915
M2103 S3500 P21
M190
M115
G0 C0.
G0 Y0 Z-7.62
X1.2
G925 A1 X.62 Y0 Z-7.62 B56. R0 T22 D0
G0 C90.
G1 G94 X0 Y0 Z.2 F25.
G83.6 Z-1. Q15000 F5.
G80
G0 C0.
G925 A0
G28 U0 V0
G28 G90 B90
M2105
M191
M9526 P12
G921 C1 Q1
M9527 P12
M9200 P12
G28 U0 V0
(*** REF B2 ***)
G28 G90 B90
G28 W0
M9201 P12
(*** END LOOP MANAGEMENT ***)
G28 U0 V0 W0
M752 M5 M1 (REFERENCE TURRET)
G30 W0
M9202 P123
M9205 P23
(*** END LOOP ***)
G28 U0 V0 W0
M752 M5 M1 (REFERENCE TURRET)
M121
M9206 P123
M2105
M9207 P123
M0 (STOP A END OF CYCLE)
M9208 P123
M99 P1
M2
Hey donnie, do you have any experience doing macro programming for vertical mills? Also do you have any references that you use or recommend?
I for one would love to see more deep (er) dives into programming and different ways to go about things. Plus how to go about more complex parts and not get lost/miss things. Do you just start from the top and write straight to the end then go back through, or do you do tool path sections at a time and then link them together more afterwards, ect?
Obviously everyone is going to do it differently, I would love to see your opinion.
@@hectordominguez7143macros are universal so yes I’ve written them for many mills. The best way to learn is to look at anything you are copying and pasting in G code and start trying to simplify that. There is no better way to learn than practice. Peter smid has a good book on macros but tbh you really just need to start practicing
@@mgk1397honestly it’s all over the place. You kind of type a rough draft then edit it as you see failures while it’s running. As you get better you will have less edits. Then it becomes a challenge to have NO edits. It’s fun the more you do it
@donniehinske Yeah I have been doing a lot of practicing whever I can. I've been looking for resources that could help me error check without actually having to run it on the machine and see it almost crash lol. Are there any CAM packages that would be able to output a program with macros integrated? 🤔
This young gentleman is an EXCEPTIONAL communicator. More please!
Great video Donnie, the fact that this is just on RUclips for anyone to be able to learn about for free is awesome!! I’m always impressed by Corey’s ability to get these shots!
The Tornos machines are modern marvels no doubt. Couple that with the back end programming in that control just goes to show you how complex of a system this actually is. Brilliant minds converging components together to produce a masterpiece of machinery. Definitely a dream machine.
Donnie, you don’t give yourself enough credit, you really are a g-code/macro master , Iv only ever met one other person this good in my career.
Well thank you. Much appreciated
It was really nice to hear him say he did all his Swiss programming by hand. I also did all my Swiss programming by hand! And that control looks like it has some really nice features for that kind of workflow; the highlighted wait codes and synchronized work looks invaluable!
It really does make it easy
Having worked extensively in the medical industry, I have a great amount of respect for the intricate process involved in creating surgical tooling and components. Great video, Donnie!
That’s not “G” code. That’s “GEE!!!” Code…
when these are installed they are 100% structurally sound before the leg is healed......it's absolutely crazy.
I took some machining classes 20 years ago. Just because I 2anted to know how to run a 3 axis. Worked for 12 years in order to outright buy my first cnc mill, haas vf3.
Had to relearn what I had forgotten with a simple 3 axis. I watch these videos and now, I just want the knowledge to be able to program and run one of these. Great vid. Always get to nerd out on these.
Donnie, the master of tornos machines! Greetings from Switzerland 😘
The most impressive thing about this video was this guy was able to wear socks in a machine shop WOW
When you partner with solidcam for swiss programming then flex about hand programming your swiss. Great partnership guys!
Great video Donnie and kudos to Corey too. He gets some amazing shots.
Thanks ma!
More puppy!
I love everything Swiss!
Other than starting mid program that is. (I run Citizen)
The nighttime video is actually pretty cool
I have one of those in my right leg.. Nice to see how it is made..
I too do a lot of programming at the machine, because i was trained that way.. Cam came much later..
this is a unique swiss machine I love the b-axes turret and how you can restart a program no matter where it was stop.
Kind of surprised it took a g-code programmed machine this long to have the ability to jump in mid program. Heidenhain machines have been able to do that for a long time
@@bbjornssoni was gonna say just that. Our heidenhain machine from the 90s has that feature, though it isnt very good. The new heidenhains are much better with it.
Having said that its impressive it was able to move away and restart without having to tell the machine what order it needs to move it. All of that while running 3 programs at once.
At age 77…this is so awesome to watch. Wish I was younger and mentally squared away to learn this.
All these years I thought the greatest swiss invention was the turbocharger.
Even TFT TN display was developed in switzerland. Fun part was that some years after they stopped the research they got many patent payment request from japan.😅
Somebody needs to slap a turbo on one of these machines
Nah, bud. It's fondue. 🫕
Gotta make turbos somehow
@@JeffRAllenCH 100%
I love programming our L20 with be B axis at our shop! Fun stuff!
I had one your femoral nails installed this past summer......that surgery team was fantastic,but without people that push the limits of manufacturing like you guys they got nothing to work with.
Keep it up,don't get me wrong.....I'm happy with your product but I really hope I never have to buy one again.lol
You make it look easy! very impressive!
I'm a mill guy currently running a gantry mill, yet I'm more interested in the capabilities of this compared to any other machine. Can't wait for more.
Thank you for all of your videos! I am retired now, and you are my goto way to try keep up with the tech!!
You guys are incredible....making amazing parts with amazing machines
Do i see those Blasser chip bins in the future for home hobbyists?
.....or possibly coffee mugs?
You're a great educator Donnie. As a flooring installer, i understood a decent amount of what you described. 👍
That machine is off the charts impressive.
I love the deep dive! Thanks for touching on while codes (I haven't used them before)
I can't wait for the Swiss academy
And CNC is now just getting good, the world over. Amazing.
The engineering and decision making to make a machine like this is amazing. i definitely look forward to seeing what we can make with AI assisting the process
4:40 that 2x WHILE statement is actually cool
This is for more than a hip surgery.......it repairs one of the most dangerous and deadly injuries.This is how they put together a femur that breaks,it goes in above the hip bone outside the socket and threads right into the hollow cavity and marrow to stabilize the femur.
I wear a version of this
Amazing video!! Really loved this one Corey and Donnie 💯
Awesome video Donnie, Corey insane editing, Bro stole the show though😊
Great video Donnie. To a macro guy like myself, this is Catnip. 😂
Thanks dude!
Kind of off topic, but something I can't seem to find an answer on: When you're using a bar feeder on this kind of machine, or the Swiss Nano-something, does it spin the ENTIRE 6-10ft bar while doing all the turning operations? Or does it part the stock before operations start? I'm having a hard time imagining a 8ft long, 3/16, brass bar, whipping around at 12k rpm, and stopping and restarting, without twisting or work hardening, especially while threading. But chopping it seems like such a waste of material with the slugs. Never had experience with these kinds of machines, just a curiosity
It spins the whole bar. There is a sleeve behind the spindle which you are able to put different spindle liners in on normal lathes, bar feeders are the same. You raise and lower the bar feeder to get the centerline of the material aligned with the spindle liner and id assume it rolls on bearings of some sort.
Definitely spins it all
I like this guy! More videos !!
Fantastic video!! I was surprised with how much is in common with the 7 axis ABB welding robot at work.
How do you guys go about programming your robot arms, with the fully automated CNC machines?
I would love to see a video on that, So i could possibly learn some tips and tricks on better ways to program our robot.
I run a Satisloh C-300 and it’s kinda cool how you can sync programs on a tornos
Great video Donnie!
Huge respect for programing that. Here in NZ I don't think we have the opportunities. I took my 17 year old son to a local CNC shop as he has a natural fascination for this stuff. Huge respect to the owner of the shop he gave us a royal tour and it was very interesting. In the end we got into the topic of potential income he could earn and the guy very proudly said he pays well and his top guys are on 80-90k. Average income in NZ is about 75k I think and you can barely live on that. I will never forgive our previous government for the economic destruction of our beautiful country!!! I would love to see my son get into this but he needs to be paid what he is worth or he can work for me in our business. Someone at your level to my mind is 200K all day long as far as I am concerned. The skill and knowledge to do what you do is intense. To all you guys who do this for a living mad respect! I know my son was gutted. I thought for sure they would be cracking 100k. He is a clever and motivated boy. I'm really not sure what he will do.
Incredible video! Crazy knowledge shared and beautiful cinema👏👏
These machines are impressive.
Very modern machine❤
Yasss another swiss video!!!
Big big step up from TB-Deco control
Love these videos!!!
That is just gorgeous
My fav at titans this guys the fucking man
I’m going to assume here that (1) one of these nails that’s going in a patient is made of titanium and (2) you made this one out of brass because it can be run without coolant. When a surgeon orders one of these how long do you have to get it done?
How do they track the length of the bar during auto barfeeding cutts,
A lot of technology for me😮
Just curious, for such a deep thru, why not wire edm?
Tornos is the best !!!
RFID and NFC are good options for that purpose.
What's the CNC controller?? Many of the onboard features are decided by the backend controller?? Seems like FANUC...!! ❤
What came first? The tool or the machine that made the tool??
This looks like the real life giant robot wall from the old superman movie. The part when the wires come out and pull the guy into the machine. That scared the shit out of me when I was a kid. Anyways... this machine reminds me of that. I hope everyone reading this has a great day.
"long workpiece ejection is a mouth-full"
wow this is getting very similar to how you program industrial robots
the best part was the dog!
I agree 😂
I’ve always wondered why don’t you use any dmg mori tools
So I get that 2 programs running together, one for the B axis and the other for the tools (I think?)
What's the third one for?
if iam not misstaken you have tools on main spindle, tools on sub spindle and tools on b axis turret
What he said 👆
How do I fix a tool stop change when it the same end mill in the next operation?
How can do you a tool change when youre using the same tool again? I dont understand your question
@@D3nn1s I'm using fusion 360 to make my g+code and it keeps asking for a tool change whe I got from and 2d adaptive clearing to a 2d contour oath as my next step and it stops the whole machine and asks to but tool number 1 into the holder bit it already is on the. Holder from last tool path
@@jammbbs1688 what if you press nc start? Sound like maybe your postprocessor isnt set up properly but hard to tell from here
@@D3nn1s I'm using it to make knives after I do jimping to always messed up at 2d contour
@@jammbbs1688 sorry dude, cant help you like that, call support
You need to change to Titanium Grade 5 and to mass Production Mode. Total different Story.
It is a beautiful machine
I want one! How do i get it?
i love living in todays tech time.
cool video but is like training for 20 other machinists in the world? i'm a dmg mori nlx guy and there isn't many quality videos online about them, learned everything through school through haas controls and ran them for years, but no more. any way you guys can put out quality videos on haas, mazatrol, and mori controls in the future?
If there was a competition between titan's workforce skills. i could bet donnie for the win.. anyone up for the bet..?
Jessie would win that tbh. He’s the best machinist I’ve met
Ah, well hello fellow gang member! I too enjoy throwin down some GANGSTA code at the control on occasion. No fancy Tornos tho...Finger-jabbin every single byte till my right index finger looks like a fkn lollipop.
Never ran a swiss, but it looks like a ton of subroutines...as a subroutine enthusiast myself, I have questions...but i shall ask them Thursday 🤘
Wow that machine is truly badass. I can see the only problem might be $$$$$
Honestly this sort of stuff is why I gave up machining. Its just a niche field for sort of/ex-tradesmen who want to be office workers, hammering away on a keyboard all day and looking at things but not doing anything.
Which controller you are using for this Machine? Semence or Haidenhain ? Or other please
It’s a Tornos control but Fanuc is what it’s running in the background
Can you guys make me a straight razor that never needs sharpening??
Does steel particles go that small ?? I mean, never ever need sharpening!!!
Its cool to know that particles of creation go so small, it becomes something else, that means we never die!! Like the supernatural realm.. As we call it.. 😮😮😮
Im here watching and pretending i know wtf he is talking about 😂
G68.1 does the same thing.
Wish I knew a 1/8th of what this guy knows....
I have drilled .039 hikes 2.5 inches and .025 holes 1.1 inch .
Larger holes no problem .
Tornos ughh the leader in the industry is Star Citizen and Tsugami.
There is no service for tornos and I would never own one . I have owned 40 of the others .
Wow
I know this Nail from my Work
That’s what she said.
Would love to see you drill that deep on 17-4PH without losing concentricity (runout). Brass or Aluminum doesn't impress me.
I have two of those im my thighs one on the left and one on the right
Brass is the easiest metal to machine u might off well have cut air
Let’s see more Titans of CNC furry friends…
Lol I have these in both my femurs 😂
Are the ones in your femurs also made from brass? 😂
@@MichaelSmith-rr7mo lol I hope not 🤣
hi
Big Swiss 🧀.
Have to agree looks easy but it does take a special head to keep all straight. Creative steady rest , yet I agree looks like a tool show where tolerance may not apply all about machine capabilities which are impressive. DO NOT CRASH THAT Machine! Serviceman’s nightmare.
мда, биение адовое. Чудо-машиной такую технику не назвать
This video would have been cool if not for these terrible jump cuts
your comment would have been cool if you weren't a jerk
🤓
i can drill 20 inches deep
🙃
Drilling 20 inches is now illegal because you can make gun barrels so it has to be registered with atf.
lol nah no way
I love all these people from titan cnc but I can not believe why all these people in USA have serious problem with obesity
Young people 20 years old and so huge problem with obesity I can not belive what I see and it is worse and worse year by year but
We need them as long in good state and good health as long as possible
People please look after what you eat
it's not B axis drilling!
i thought you guys were a bdsm channel, nvm ig
I can drill 20” all it takes it’s 4 pumps and you got your 20 no support needed 😂
horrible camera movement and editing. One would think its a commercial for a toy. I much more love the videos where we can enjoy the machining without stupid music and constant zoooming and panning
Before you dis the editor, consider how much time went into filming and editing this great FREE content. 🤙
Nice❤
More puppy!