What is Ultrasonic Welding Process ?? ||Engineer's Academy||

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  • Опубликовано: 1 окт 2024
  • Hello Everyone Welcome To Engineer’s Academy
    In this video we will learn the Process of Ultrasonic Welding Process /, its Principle, Working , Equipment’s Used, Applications & Advantages & Disadvantages are Explained in this Video,
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Комментарии • 146

  • @boblolo3977
    @boblolo3977 5 лет назад +80

    I think the pompous music at the beginning should be even louder.
    Every body knows that loud pompous music is a staple of quality content.

    • @samantoniak1657
      @samantoniak1657 4 года назад +2

      Also I hate voiceovers.

    • @emremutlu44
      @emremutlu44 4 года назад +1

      Haha :D

    • @AlehandrosArhangelos
      @AlehandrosArhangelos 4 года назад +2

      @@samantoniak1657 Voiceovers are OK when a human does it, this is a google translator voice.

    • @Maria-bw9sr
      @Maria-bw9sr 4 года назад

      Hahahah

    • @waymark4997
      @waymark4997 4 года назад +1

      we are ulstrasonic generater manufacturer whatsapp +86 1511 229 4524

  • @emremutlu44
    @emremutlu44 4 года назад +15

    *Oooh man, that intro, the music...*
    I was just getting ready for a Sci-fi like content, visual effects, and narration of Morgan Porterfield Freeman
    Instead: android Sophia voice

  • @marcyk9915
    @marcyk9915 3 года назад +3

    I would like to see an actual welding process, not only an instruction in pictures.

  • @drive45golf10
    @drive45golf10 4 года назад +4

    I have had many ultrasonic welders, rinco ultrasonics in my experience are by far the best and most reliable.

  • @risnaapriliyaputri9336
    @risnaapriliyaputri9336 7 месяцев назад

    Please help me for information, my ultrasonic rinco can not work maximal

  • @dude...are-you-sure
    @dude...are-you-sure 2 года назад +1

    Can ultrasonic welding be reversed? Is there ultrasonic unwelding?

  • @3dvideopics225
    @3dvideopics225 3 года назад +1

    43 seconds of "We think we're Hollywood" music and introduction for a 5+ minute video narrated by a computer? HIgh school kids make better videos.

  • @muhammadanwar4614
    @muhammadanwar4614 2 года назад +1

    this ultrasonic mould make which types of material are use to transfer current to the parts

  • @ho11owbone
    @ho11owbone 7 месяцев назад

    vibration and frequency are the most interesting component of reality.

  • @Excesivepain
    @Excesivepain 5 лет назад +3

    I learned what I came here for, but the constant grammatical errors were nearly unbearable. Also, having a better voice over would be a huge improvement, since the one used here was developed over 10 years ago, and sounds like metal scraping a chalk board

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 3 года назад

      It's just a high decibel sound.Electrical Energy is converted into mechanical energy at a frequency of 20,000 vibrations per second

    • @yogirajkalel1997
      @yogirajkalel1997 3 года назад

      What is welding temperature? at welding time is it constant or vary?

    • @MuhammadSaleem-sd8ng
      @MuhammadSaleem-sd8ng 3 года назад

      If ultrasonic box contineous beep after pushing button

    • @ywkirk6968
      @ywkirk6968 3 года назад

      @@yogirajkalel1997 normally ultrasonic welding, just talking Power, Frequency, and the welding time is adjustable...

    • @ywkirk6968
      @ywkirk6968 3 года назад

      @@MuhammadSaleem-sd8ng the ultrasonic welding time already set, finish welding, the sound disappear, not continuous beep

  • @JamieStimson-y7h
    @JamieStimson-y7h 6 месяцев назад

    Great Video! As an injection tool maker I have seen many applications with ultrasonic welding and on different Ultrasonic machines. I would recommend not wasting your money on cheap welders as they tend to go wrong very easily and you don't get the support. I now work only with Rinco ultrasonic machines as they are very reliable and the Rinco team are always on call for any questions.

  • @BosahChisom-ii4vl
    @BosahChisom-ii4vl Год назад

    My own is not welding why?

  • @the__geekboy
    @the__geekboy 4 года назад +1

    Thanks

  • @eleKtroJimmy
    @eleKtroJimmy 3 года назад +1

    Hello all, how is the inspection performed? how do you ensure the process was done correctly? do you have any checklist?

  • @oldhounddog01
    @oldhounddog01 Год назад

    This process fundamentally is friction between two materials. I would like to recommend "Intro to Tribology" by Bhushan ie the study of friction

  • @lavithranhealthcaresystem310
    @lavithranhealthcaresystem310 Год назад

    I want to learn horn manufacturing . Kindly suggest me

  • @ultrasonicweldingmachine2022
    @ultrasonicweldingmachine2022 3 года назад

    I believe we are also a good ultrasonic welding company.

  • @sonupatwa4127
    @sonupatwa4127 3 года назад

    Aluminum sheet and plastic sheet can be joined by ultrasonic welding?? Plzzzz tell

  • @bagusp9618
    @bagusp9618 Год назад

    Hi, can it use for permanent weld PE plastic to its cap?Thanks before

  • @MANISHPAL011
    @MANISHPAL011 2 года назад

    where is academy for teach to ultrasonic welding horn

  • @boogiemantv7357
    @boogiemantv7357 3 года назад

    I have a question if I have two coms running of two power supplies and I’ve switched the wire going two both wire to coms it will alternator the one I need to wield or change the one from the com.. to the wielding towers???? Will also alternate but some reason both won’t work together why???

  • @quebuenavaina
    @quebuenavaina 2 года назад

    Hi excellent video . Thanks to share you knowledge, I have a query about the booster, . How does it work ? Maybe it work by lever principle but displacement is measured in micras

  • @nikhilbarchha7272
    @nikhilbarchha7272 2 года назад

    Is this good for welding 20 mm thick acrylic strips together?

  • @charonsybel
    @charonsybel 3 года назад +1

    I want to create ultrasonic vibrations with an ultrasonic generator and a piezo actuator where can i purchase them?

    • @EngineersAcademy9204
      @EngineersAcademy9204  3 года назад +1

      Where are you from??

    • @charonsybel
      @charonsybel 3 года назад

      @@EngineersAcademy9204 i'm from Algeria

    • @EngineersAcademy9204
      @EngineersAcademy9204  3 года назад

      @@charonsybel well you can approach to the local piezoelectric materials manufacturers in your country else you can check here
      www.smart-material.com/ActuatorSensor.html?gclid=CjwKCAjwpKCDBhBPEiwAFgBzj8G4EOlSdvIiIUa19IRvDKYqtnRxOuD7I_qmsACEm1vhIWHCV5ZzZBoCC-sQAvD_BwE

    • @charonsybel
      @charonsybel 3 года назад

      @@EngineersAcademy9204 thank you very much sadly ln my country there is no production of smart materials

    • @EngineersAcademy9204
      @EngineersAcademy9204  3 года назад +1

      @@charonsybel well in this case you can export it, either from usa which is very costly or from china..

  • @steveh8224
    @steveh8224 4 года назад

    Bah old lady robot voice and ultra loud intro music...Im out f this noise.

  • @FarrukhAhmedJewel
    @FarrukhAhmedJewel 4 года назад +1

    Is there any tutorial on designing Mold for ultrasonic welding?

  • @mechvinoth9665
    @mechvinoth9665 3 года назад

    Validation for ultrasonic welding

  • @eng.rutayisireregis6210
    @eng.rutayisireregis6210 3 года назад

    i have ultrasonic welding machine for masks, and i have the question related to welding piston deformation. so the machine is not welding well. what can i do?

    • @ywkirk6968
      @ywkirk6968 3 года назад

      can check the transducer or the ultrasonic horn, maybe something wrong with them.

  • @Dan-ro6nj
    @Dan-ro6nj 3 года назад

    that intro music is garbage

  • @rajeshkumar-lw8um
    @rajeshkumar-lw8um 3 года назад

    My ultrasonic machine horn is getting hot after 4 to 5 hours working... Please advice what should I do

  • @omkarmhaske9988
    @omkarmhaske9988 2 года назад

    Thanks

  • @seec121261
    @seec121261 3 года назад

    Pharmaceutical tablets are often packed in blister sheets containing for example 20 tablets. Often Alu/Alu or Alu/PET using a temperature driven weld.
    Do you have any knowledge if the ultrasound welding has been used for welding of blister sheets?

    • @ywkirk6968
      @ywkirk6968 3 года назад

      normally welding blister sheets by another welding process - High Frequency Welding Machine

  • @BourbonJawnt
    @BourbonJawnt 4 года назад

    Hi, the intro music you have listed in the description is not what in the video. Anyone know what's in the video?

  • @esk6450
    @esk6450 4 года назад +1

    Very interesting video. One question: I have RF welding machines but in the pandemic season we ran out of work. Is it possible to weld face masks( PP or SMS) using RF welding machines instead of Ultrasonic Welding machines ( which I don't have?) I highly appreciate your recommendations

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 3 года назад

      The best way to weld a mask is to use an ultrasonic machine. It can make fixture of different products.Very practical

    • @neptarclepuffin
      @neptarclepuffin 2 года назад

      You can buy a really cheap one 10$ it is called a ultrasonic stain remover

    • @fenorcity
      @fenorcity 9 месяцев назад

      weld a face mask ............ why ??.......... what in hell are ya talking about

  • @evanridgway3529
    @evanridgway3529 5 лет назад

    Nice graphics but the bad english makes it pretty hard to watch

  • @ajayjha1894
    @ajayjha1894 4 года назад

    Explain the things wonderfuly

  • @sambhramr
    @sambhramr 4 года назад

    When vibration is applied, why only melting happen in interface not on the surface?

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 3 года назад

      Only the contact surface accumulates heat at the vibration frequency of 20000 times per second, which produces an instantaneous high temperature and then solidifies after air cooling.

  • @anali431
    @anali431 4 года назад

    My ultrasonic earloop welding machine is not heating
    Which part i need to repair please guide

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 3 года назад

      The power board is short circuited

    • @boogiemantv7357
      @boogiemantv7357 3 года назад

      U need to be more pacific I work with it all the time u can test the components?

    • @boogiemantv7357
      @boogiemantv7357 3 года назад +1

      It shouldn’t really get hot it vibrates at high speeds that makes it hot for a few seconds it depends on how long or air pressure there a lot more involved in it also if your horn is cracked it will give off wrong hertz and stop wielding to or if converter is not working

  • @MuhammadSaleem-sd8ng
    @MuhammadSaleem-sd8ng 3 года назад

    Please help me to diagnose the problem.
    Horn is out of order or some transistor is broken out.

  • @thodurushajahanshajahan5745
    @thodurushajahanshajahan5745 4 года назад

    Super video

  • @kholoudismail6578
    @kholoudismail6578 4 года назад

    what is its material

    • @ywkirk6968
      @ywkirk6968 3 года назад

      ultrasonic welding can weld ABS, PP, PE, PC, PUC, PMMA, PS, PPS, PBT, PETG and other plastic raw materials.

  • @swapniltandel7280
    @swapniltandel7280 5 лет назад

    Superb Sir

  • @ruksanamehdie6081
    @ruksanamehdie6081 5 лет назад

    Thankyou ...very nice

  • @dineshdine9746
    @dineshdine9746 4 года назад

    We are making charges but during welding top side burn mark is coming how over come from this

  • @dsg19oct
    @dsg19oct 5 лет назад +1

    This type can weld metal?

  • @LucasNMoraes
    @LucasNMoraes 4 года назад

    I would like to talk with an expert on Ultrasonic welding for plastic. I have faced an issue on the product that I have developed.

    • @MSAUTOMATIONCONTROL
      @MSAUTOMATIONCONTROL 4 года назад

      I think we can discuss I am not expert but i am working on development of this device

    • @markushaas7438
      @markushaas7438 4 года назад +1

      Lucas, just see your note. Contact me, we are the pioneer of ultrasonic plastic and metal welding since 1961. I would connect you to the nearest expert. markus.haas@herrmannultraschall.com

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 3 года назад +1

      I have a lot of experience in ultrasonic plastic welding. Have been exposed to a lot of plastic products welding.

    • @LucasNMoraes
      @LucasNMoraes 3 года назад

      @@ultrasonicweldingmachine2022 send me your email or contact

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 3 года назад

      @@LucasNMoraes email add:zsvihj2019@gmail.com.email me

  • @sameeullabeag2716
    @sameeullabeag2716 4 года назад

    How to ultrasonic electronics component assemble details I need

    • @waymark4997
      @waymark4997 4 года назад

      we are ulstrasonic generater manufacturer whatsapp +86 1511 229 4524

    • @ywkirk6968
      @ywkirk6968 3 года назад

      Sir, did you already get your details?

  • @fayezmohamad4110
    @fayezmohamad4110 4 года назад

    Is it suitable for welding (magnet wire used in electric motor winding)?

  • @edgelordgassington2969
    @edgelordgassington2969 5 лет назад

    Meluran- vanilla is not the intro song

  • @raifhanna1120
    @raifhanna1120 4 года назад

    Can we use wheels directly instead of these horns to use the device as handheld to drag it along fabric materials ?
    If so please let me know a company to produce it as i need to use it in an application

  • @mechanicalengineeringlearn7608
    @mechanicalengineeringlearn7608 5 лет назад

    This is weld plastics??

  • @hardhatlife
    @hardhatlife 5 лет назад

    nice!! 💪 👷🏻

    • @waymark4997
      @waymark4997 4 года назад

      we are ulstrasonic generater manufacturer whatsapp +86 1511 229 4524

  • @JonasUllenius
    @JonasUllenius 4 года назад

    What happens to the metal that makes it join the two parts?

    • @SiddheshJadhav230895
      @SiddheshJadhav230895 4 года назад

      J Attitude In this process the horn vibrates 20000 times per second and this energy pass through plastic material and get welded at molecular level.

    • @JonasUllenius
      @JonasUllenius 4 года назад

      @@SiddheshJadhav230895 Thx.
      A follow-up question: what does it do to the material at the molecular level?

    • @SiddheshJadhav230895
      @SiddheshJadhav230895 4 года назад

      J Attitude when plastic get molecular joint we cannot break the joint of the part after welding

    • @SiddheshJadhav230895
      @SiddheshJadhav230895 4 года назад

      In this process plastic get melted and creates the molecular bond

  • @onurakcal1071
    @onurakcal1071 5 лет назад

    Kraddy - Android Porn
    intro song

  • @fernandoaburto7040
    @fernandoaburto7040 3 года назад

    Hi! Which dissimil metals could be joined with this method?

  • @Anon-xd3cf
    @Anon-xd3cf 4 года назад

    Hang on... What's this "transducer"?
    Where do I get one of those?
    Converting pressure or vibration energy (kinetic) to electrical energy is a matter of static charge and the harvesting of heat and light emissions at the site of piezoelectric effects...
    ...
    What is this so called *" transducer "* that converts " electrical " signals _back_ through the piezoelectric effect into VIBRATION?
    Its bad enough that all you have is a cartoon... But it doesn't even illustrate anything.

    • @mridulhalwasia5778
      @mridulhalwasia5778 3 года назад

      Can anyone tell how to repair horn and booster of my mask loop weliding machine?

    • @mridulhalwasia5778
      @mridulhalwasia5778 3 года назад

      Pls suggest material used for making horn and booster

    • @ywkirk6968
      @ywkirk6968 3 года назад

      @@mridulhalwasia5778 Sir, did your issues already solve?