Rotel Toroidal Transformer Manufacturing Process

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  • Опубликовано: 28 дек 2024

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  • @hanseich
    @hanseich Год назад +2

    @1:32 I’d like to see how that works in detail. I have a hard time imagining how the machine can continuously feed a wire around the core. Is there a really long lead up that is folded in half? The cable can’t possibly be on a feeder coil or that coil would have to be passed through the transformer that is being built. Anyone got any info on that?

    • @2sc458
      @2sc458 Год назад +2

      The xformer's total wire need is wound onto the armature that goes through the torroid's hole, then 'unwound' onto the laminations.

  • @mirkodrechsel
    @mirkodrechsel Год назад +33

    It's a shame that the music is so loud that it suppresses the manufacturing noise

    • @Timsturbs
      @Timsturbs Год назад +5

      that is manufacturing noise, 120db of high fidelity music 24/7, Rotel HiFi !

  • @davidfalconer8913
    @davidfalconer8913 Год назад +8

    The toroid winding machine is very satisfying to watch in any transfomer factory ! ...... DAVE™ 🛑

  • @mravil
    @mravil 4 месяца назад +1

    ТОРЭЛ и ROTEL... беспощадный Китай

  • @fredgien
    @fredgien 3 года назад +3

    Top kwaliteit zo te zien.

  • @josepeixoto3384
    @josepeixoto3384 7 месяцев назад

    testing there at 1000 Volts and 20 milli Amperes; what was that for?

  • @roberthallas6964
    @roberthallas6964 Год назад +4

    Amazing process respect

  • @lmwlmw4468
    @lmwlmw4468 Год назад

    Awesome, I wasn't aware of this. I still have my old ROTEL RCD965BX CD player.......

  • @Andrey_Kirich
    @Andrey_Kirich Год назад +4

    Такая крутая фирма, а судя по видео ощущение что цеха где-то в подвале...

  • @williamhardy4328
    @williamhardy4328 Год назад +6

    Imagine how little time and effort it would take to develop a procedure for insulation testing that didn't expose workers to deadly voltages.

    • @wombatillo
      @wombatillo Год назад +4

      Indeed. That is some medieval testing fixture using alligator clips or pushing wire ends into brass forks and the testing supply gives +500V and 45 mA. That could easily flatline a worker.

    • @Hisokaa-d2j
      @Hisokaa-d2j Год назад +4

      @@wombatillo The testing power supply is not on (1000v, 50ma) until the worker holds down a momentary switch that is positioned away from the fixture, it's completely safe.
      Worker has been doing it for 30 years lol.

  • @Николайсивец-х4м

    интересно почему после печи лента цвет не поменяла или это нормально ?

  • @profdc9501
    @profdc9501 Год назад

    Doesn't spot welding the core so that it doesn't unravel create a shorted turn?

    • @guytech7310
      @guytech7310 Год назад +1

      I am pretty sure the heat treat process would make all of the lamination as one big lamination reducing over all core inductance & increasing eddy currents.

  • @KeritechElectronics
    @KeritechElectronics Год назад

    Nice. I learned something new! :)

  • @Fergo101
    @Fergo101 Год назад

    I loved my 5 channel rotel amp - it was a monster.. but one night while in bed it went bang. It sounded like a hand grenade. The capacitors exploded and leaked a horrid smell. it was under warranty. Unfortunately for me, the courier ‘lost’ it on its way to the rotel repair center. I can’t blame rotel for that but it was their product failing that required the courier in the first place. I was in my 20’s and saved like crazy to get it. Bummed out for sure.

    • @juanbaclavab
      @juanbaclavab Год назад

      so you lost it entirely along with the money or someone had to pay you for losing it?

  • @juliegreen7604
    @juliegreen7604 Год назад +3

    @thomaslechner1622
    A LPS has a much lower noise level than SMPS so is generally a better choice for electrically sensitive equipment such as high quality hifi and medical equipment.
    But obviously is lower efficiency, heavier etc.
    A SMPS may be ok for general stuff, but that doesn't make it good for everything.

    • @guytech7310
      @guytech7310 Год назад +2

      Nah. Good SMPS will have much less noise as it will eliminate all of the line noise. Its much easier to filter out high frequency than very low frequencies (ie 50hz\60hz) since you can CLC and coupled inductors can be considerable smaller for high frequencies. Also much faster load regulation.

    • @juliegreen7604
      @juliegreen7604 Год назад

      @guytech7310
      That only considers electrical supply noise, the rf emissions are an issue with smps compared to linear.
      It's no use trying to argue black is white, facts are facts, there simply isn't ~20kHz radiation from linear, where there is from a smps.
      Once you have emitted electromagnetic waves it is difficult to eliminate, hence why linear supplies have their applications.

    • @guytech7310
      @guytech7310 Год назад +2

      @@juliegreen7604 Put this way, My Fluke 7- digit precision multimeter has a SMPS.
      When I design any electronics that uses precision analog inputs, its got a SMPS. I typically use a high frequency buck converter for the analog rail voltage regulation & use a CLC with a coupled inductor to get the noise very low, then I use a ultra low noise linear regulator to remove any remaining noise. I've used this to supply for 16-bit & 20-bit ADCs.
      Line noise is a problem for linear PS, Every time a inductance load turns on\off it generates noise that a linear PS will not filter out.

    • @juliegreen7604
      @juliegreen7604 Год назад +1

      @guytech7310
      I suggest you read my previous reply as you are completely missing the concept of noise.
      Smps are producers of significant rfi/emc issues , these issues are all but non-existent with linears.
      Smps have their place, but they are not magic, there are instances where linears are more suitable.
      Line noise, as you said, can be reduced easily, rfi and emc issues are notoriously difficult to resolve.

    • @guytech7310
      @guytech7310 Год назад +1

      @@juliegreen7604 No since SMPS can be shielded. The emi/rf problem you continue to hang on to isn't an issue in the real world.
      You seem to just be ignoring facts & reality. Hope that works out for you. Good day.

  • @cosmomatic4280
    @cosmomatic4280 Год назад

    Made In China?

  • @МихаилТарасов-н5я
    @МихаилТарасов-н5я Год назад +1

    Отличная работа, я думал что китай делает по другому...

  • @metalmartin6.6.6
    @metalmartin6.6.6 Год назад +11

    The humming transformer in the RB-1582mk2, your Chinese manufacture is bad, which is confirmed not only by me, but also by other users of the said power amplifier.

    • @Kolin4556
      @Kolin4556 Год назад +1

      И сильно гудит? Торы гудят обычно. Я напечатал на 3д принтере круглые ножки, наклеил 10мм вспененную резину, усилитель NAD гудел ели слышно, на ножках вообще перестал гудеть.

    • @Subgunman
      @Subgunman Год назад +1

      The humming issue could be eliminated by running weld lines along the open sides of the core every inch. This will bond the laminations together eliminating hum. This also solved the issue with standard transformer cores. Welding the laminating layers together.

    • @theaustralianconundrum
      @theaustralianconundrum Год назад

      I bought my Rotel RB 1582 MKII in 2017 and it is absolutely SILENT. No hum whatsoever! It's an amazing power amp for the price.@@Subgunman

    • @Timsturbs
      @Timsturbs Год назад

      you payed 2000euro for an amp? ahahahahaa

    • @metalmartin6.6.6
      @metalmartin6.6.6 Год назад

      @@Timsturbs I'm also happy that I paid less than 200 Euro for a new piece at auction :)

  • @jacks5kids
    @jacks5kids 2 месяца назад

    ANCIENT testing equipment with analog needle meters.

  • @barryf5479
    @barryf5479 Год назад +1

    It would be interesting to show the toroid winding process. 'Something quickly glossed over in the video.

  • @emmanuelunitedchurchottawa4152

    Beautiful

  • @alexandrsherbakov9878
    @alexandrsherbakov9878 Год назад +4

    Очень качественная работа. Респект.

    • @RASSTRIGIN
      @RASSTRIGIN Год назад

      Как понять очень качественная работа? Это не в гараже ни коленке....

    • @alexandrsherbakov9878
      @alexandrsherbakov9878 Год назад

      Да "Калина" тоже не на коленке делается, но почему то предпочитают Мерседес, Фольксвапен и т.д...))

  • @coolruehle
    @coolruehle Год назад

    Where I live, Rotel is a canned salsa base

  • @dirkwalther2354
    @dirkwalther2354 Год назад

    Hier sehen wir natürlich gleich mehrere Fehler - allerding ein gutes Zeichen dafür, dass nicht nur bei preiswerten Geräten Kompromisse eingegengen werden. Insgesamt sehe ich die Marke "Rotel" aber überwiegend als empfehlenswert an, die Preise schätze für den Einsteigerbereich als gut und günstig ein.

  • @specop6783
    @specop6783 Год назад

    More than 85% of household appliances in the United States are made in China. In Europe - 70%. China produces more than 50% of all cameras in the world, 30% of air conditioners and 25% of washing machines.

    • @gibbogle
      @gibbogle Год назад

      It probably makes 50% of EVs.

  • @abelederon855
    @abelederon855 Год назад

    Very nice! Good job!

  • @diabolo3506
    @diabolo3506 Год назад

    La musique est pénible. ;)

  • @jjtrades7186
    @jjtrades7186 Год назад

    I ordered some of these for my computer but I can't figure out where they're supposed to go on the motherboard

  • @Peter_Riis_DK
    @Peter_Riis_DK Год назад +1

    Perhaps it's common, but I don't like they weld on the core.

  • @premajwani1290
    @premajwani1290 Год назад +3

    Better than British company

  • @fododude
    @fododude Год назад

    Nice amplifiers until something goes wrong. Then the price to have it repaired nearly matches the price you paid for it.

  • @ДмитрийСумароков-з2в

    да китайчата даже сейчас добротней делают

  • @MYNAME_ABC
    @MYNAME_ABC Год назад +6

    Big heavy 50 /60 Hz transformer plus diode rectifier is 100 years old technology. Modern SMPS can deliver same power at less weight. Plus: It can have PFC, though this is often not implemented. Why would anybody still use 50 Hz transformer nowadays?

    • @fonebones88
      @fonebones88 Год назад +10

      Reliability for the next 100 years?

    • @MYNAME_ABC
      @MYNAME_ABC Год назад +2

      ​@@fonebones88In both cases: Not even 25 years. Electrolytics get dry over time, regardless if it is an SMPS or old type PSU.

    • @fonebones88
      @fonebones88 Год назад +1

      @@MYNAME_ABC I have seen some electrolytics that are still good enough even after 50 years. Of course 100 years is a bit far-fetched.

    • @TheYURIYG
      @TheYURIYG Год назад

      😂😂😂

    • @ipodtouchiscoollol
      @ipodtouchiscoollol Год назад

      @fonebones88 With contant cycling or just sitting idle in a warehouse

  • @laszlobenyei483
    @laszlobenyei483 Год назад

    👍❤️

  • @mdatikur5278
    @mdatikur5278 2 года назад +1

    এ গুলোর দাম কত

  • @sureshchgame2391
    @sureshchgame2391 Год назад

    ❤❤❤

  • @huss03
    @huss03 Год назад +10

    So, a video showing us how a Chinese transformer company makes the toroids that Rotel buys is meant to indicate what exactly? That there are Chinese companies who make toroids? If that's Rotel's "point of differentiation", I'd be interested to know what they save money on.

    • @poisonduckee
      @poisonduckee Год назад

      No Rotel owns a manufacturing plant in China. I think it's funny how a lot of people just assume if something is made in China it's bad.

    • @timothyhall7606
      @timothyhall7606 Год назад +1

      Well said! Not sure of the heritage of this particular brand, but far too many companies claim their products are unique, when in actuality they just farm everything out to the cheapest producers in the far east.

    • @poisonduckee
      @poisonduckee Год назад +1

      @@timothyhall7606 it's not well said. This is Rotels factory. They own it. They operate it. Just because something's made in China doesn't mean it's cheap.

    • @jerrypartington3650
      @jerrypartington3650 Год назад

      Rotel is a family owned company based in Taiwan, the transformers featured in the video are manufactured in house by Rotel.

    • @dirkwalther2354
      @dirkwalther2354 Год назад

      ​@@poisonduckee Billig in den meisten Fällen schon - deshalb aber nicht unbedingt schlecht. Allerdings hat die Produktion in China schon an einigen Stellen ihre Schwächen, welche sich aber durch den Aufbau/die "Infrastruktur" der jeweiligen Betriebsführung deutlich reduzieren lassen - also un Russland oder in Afrika "hochwertig" zu Fertigen, das sollte in den meisten Fällen deutlich schwieriger sein. ;)

  • @widodopare4817
    @widodopare4817 Год назад

    Harganya

  • @Myghty_Pipka
    @Myghty_Pipka Год назад

    ммм классика...

  • @chlopen1
    @chlopen1 Год назад

    when I see it, so I'd rather have a 50 year old JVC repaired

  • @আবুবকর-ন১ধ
    @আবুবকর-ন১ধ Год назад +3

    the cover is manufactered by Rotel and Coil in China 🤣🤣

    • @gibbogle
      @gibbogle Год назад

      Taiwan is not China.

    • @আবুবকর-ন১ধ
      @আবুবকর-ন১ধ Год назад

      @@gibbogle ist same 🤣🤣🤣🤣

    • @gibbogle
      @gibbogle Год назад

      @@আবুবকর-ন১ধ It is by no means the same. For example, Taiwan Semiconductor is one of the most advanced chip makers in the world, and makes high end CPUs. By contrast, only low end chips are made in China. TSMC quality is second to none.

    • @আবুবকর-ন১ধ
      @আবুবকর-ন১ধ Год назад

      @@gibbogle SAME 😂😂😂

  • @harveysmith6337
    @harveysmith6337 Год назад +2

    97% pure copper? I thought electrical copper was 99+%.

    • @johnstreet797
      @johnstreet797 Год назад +1

      not in cryna

    • @lumpyfishgravy
      @lumpyfishgravy Год назад +1

      steel

    • @modorangeorge4991
      @modorangeorge4991 Год назад

      97% copper will have worse electrical characteristics.

    • @dirkwalther2354
      @dirkwalther2354 Год назад

      Ja, 97% ist für Elektro(lyt)kupfer ein sehr guter Witz - aber wenigstens sind sie in dem Video ehrlich bezüglich ihrer "Qualität. :D

    • @gibbogle
      @gibbogle Год назад

      @@johnstreet797 Taiwan is not China.

  • @kesemoi100
    @kesemoi100 Год назад

    工場ちうごくなのね

  • @railgap
    @railgap Год назад +3

    "Over 97% pure copper" - wait, what?? I would hope it's higher than that!!

  • @psyphonyxaudio
    @psyphonyxaudio Год назад

  • @Galova
    @Galova Год назад +1

    not very precisely made. windings are quite chaotic

  • @theaustralianconundrum
    @theaustralianconundrum Год назад +6

    The machinery is absolute rubbish! How old is this factory? Looks like it's from the 1940's.... BAD look Rotel.

  • @v8snail
    @v8snail Год назад +1

    At least their high prices ensure the best quality tape is used to keep their testing instruments together...

  • @RASSTRIGIN
    @RASSTRIGIN Год назад

    ,👎😟 за фон

  • @funnyworld9784
    @funnyworld9784 4 месяца назад

    MADE IN CHINA!

  • @johnstreet797
    @johnstreet797 Год назад +1

    another example of tofu dreg crynese manufacturing standards

    • @gibbogle
      @gibbogle Год назад

      Taiwan is not China, look at an atlas.

  • @cv507
    @cv507 Год назад

    RinkcäirnträFF0€?? vv

  • @syavagor
    @syavagor Год назад

    Rotel 1552мк2 + Rotel 1582мк2 + ruclips.net/video/3I-38FTL35w/видео.html
    ruclips.net/video/rVwKJCm1ckQ/видео.html
    ruclips.net/video/u6BAWKLAPgA/видео.html
    ruclips.net/video/zro2KAl8s2s/видео.html
    Rotel -Toroidal 1582мк2 присылайте трансформатор поставлю 2 шт.в отдельный ящик.