- Видео 187
- Просмотров 459 355
Center Line Designs
Добавлен 16 янв 2016
Hello! At Center Line Designs we are a company focused on designing and building interesting and unique projects. We specialize in aluminum welding and fabrication.
Follow us on our journey of growing our business and let’s have fun doing it!
Follow us on our journey of growing our business and let’s have fun doing it!
Upgrading the Wood Fired Water Heater | TIG Welding Copper!
Following up on the last video about building the water heater, I upgrade it with a copper heat exchanger that we TIG Welded! Copper is 20x more thermally conductive. Stainless steel is no match for copper. It also produces over 58,000 BTU or 17 KW of peek energy.
If you haven't seen the previous video the link is here : ruclips.net/video/mztlmmckOwM/видео.html
Also remember we have a Facebook page it you want to follow the Center Lines Designs Shop! Not everything I do makes it to RUclips, so if you want to other projects and stay up to date on my builds be sure to give us a follow!
profile.php?id=61552912085163
If you haven't seen the previous video the link is here : ruclips.net/video/mztlmmckOwM/видео.html
Also remember we have a Facebook page it you want to follow the Center Lines Designs Shop! Not everything I do makes it to RUclips, so if you want to other projects and stay up to date on my builds be sure to give us a follow!
profile.php?id=61552912085163
Просмотров: 8 691
Видео
Wood Fired Water Heater - Full Build!
Просмотров 14 тыс.14 дней назад
I decide to rebuild a former project. Converting the water jacket from the rocket stove water heater build into a new water heater that will be better and more efficient. Follow along and see how it works! # fabrication #woodstoves #fire #stainlesssteel
Building Custom Furniture and a Water Tank | A day in the Center Line Designs Shop!
Просмотров 2,2 тыс.21 день назад
Today we get up to some Jobs that shows what we get up to when not working on our Snowcat Build. We have a water tank to build for a fellow RUclipsr RaD Projects @rad1876 and a custom tube frame that will become firewood storage and an entertainment unit. #fabrication #custom #furniture Our Facebook: profile.php?id=61552912085163
Stamping MORE Metal Parts | Snowcat Track Building PT2
Просмотров 6 тыс.Месяц назад
This video focuses on building dies and stamping the wheel guides for our custom snowcat tracks. We will get to use our CNC Plasma Table and our 1960 20 Mechanical press brake. Teaser... I reveal the newest tool in the shop! #fabrication #snowcat #welding I keep forgetting to mention Give our Facebook page a follow to get the latest snowcat and shop updates and projects that don’t get videoed. ...
Stamping Metal Parts | Snowcat Track Building PT1
Просмотров 7 тыс.Месяц назад
Time to make so custom Dies to stamp out the steel grousers for our Snowcat Project. Building tracks is a very labor intensive process and this is the first step in the process. It's really cool to see a plan come together. Hope you enjoy! #snowcat #tracks #metalforming
Major Milestones on the Build | Snowcat Build PT33
Просмотров 4,9 тыс.Месяц назад
This video has been 18 months in the making!!! We finally achieve some massive milestones. From getting body panels on for the last time to starting this turbo diesel, this video has a bit of everything. Join me in this achievement and enjoy the video! #snowcat #winter #offroad
Roof is Complete! | Custom Aluminum Snowcat Build PT32
Просмотров 2,5 тыс.Месяц назад
Keeping up the momentum of getting things completed on our one of a kind snowcat build. Today we finish the roof install and exhaust cover. One step at a time it is getting water tight. Hope you enjoy, there is a lot of welding to happen. #tigwelding #snowcat #custom
The Cowling is DONE!! | Custom Snowcat Build PT31
Просмотров 1,9 тыс.2 месяца назад
We have some more aluminum fabrication to complete on the snowcat. Slowly getting all the things completed to get this turbo diesel started!
Build Firewall & Install Suspension Seats | Custom Snowcat Build PT30
Просмотров 1,1 тыс.2 месяца назад
Build Firewall & Install Suspension Seats | Custom Snowcat Build PT30
Custom Snowcat Build PT29 | Machining the pump shaft
Просмотров 2,3 тыс.2 месяца назад
Custom Snowcat Build PT29 | Machining the pump shaft
Moving 8,500 lbs by Yourself | Shipping Container Project Part 3
Просмотров 3,3 тыс.2 месяца назад
Moving 8,500 lbs by Yourself | Shipping Container Project Part 3
Snowcat Build PT28 | More Progress
Просмотров 1,8 тыс.3 месяца назад
Snowcat Build PT28 | More Progress
Skeg Replacement | 40hp Honda Outboard Repair
Просмотров 3563 месяца назад
Skeg Replacement | 40hp Honda Outboard Repair
Making Concrete Foundations | 40' Shipping Container Project PT2
Просмотров 1,2 тыс.3 месяца назад
Making Concrete Foundations | 40' Shipping Container Project PT2
14" Metal Cutting Miter Saw S355MCS unboxing and review
Просмотров 6273 месяца назад
14" Metal Cutting Miter Saw S355MCS unboxing and review
Rescue to Release in 8 days | Barn Swallow Rescue
Просмотров 4244 месяца назад
Rescue to Release in 8 days | Barn Swallow Rescue
Mini Massive Dirt Moving for a 40' Shipping Container
Просмотров 4,2 тыс.4 месяца назад
Mini Massive Dirt Moving for a 40' Shipping Container
Wiring a ONE OF A KIND Vehicle | Snowcat Build PT27
Просмотров 1,6 тыс.5 месяцев назад
Wiring a ONE OF A KIND Vehicle | Snowcat Build PT27
Dashboard Time! | Snowcat Build PT 26
Просмотров 2,5 тыс.5 месяцев назад
Dashboard Time! | Snowcat Build PT 26
Can we save any parts? | Rusted out Minitruck
Просмотров 5645 месяцев назад
Can we save any parts? | Rusted out Minitruck
Forward Progress!! | Snowcat Build PT 25
Просмотров 2,3 тыс.5 месяцев назад
Forward Progress!! | Snowcat Build PT 25
It's Engine Time | Snowcat Build PT 24
Просмотров 6 тыс.6 месяцев назад
It's Engine Time | Snowcat Build PT 24
82 Year Old Lathe gets a Digital Upgrade !
Просмотров 1,3 тыс.6 месяцев назад
82 Year Old Lathe gets a Digital Upgrade !
Off Grid Rocket Stove Water Heater Testing !
Просмотров 3,1 тыс.7 месяцев назад
Off Grid Rocket Stove Water Heater Testing !
The Hull is Finished..... ish | Snowcat build PT23
Просмотров 3,6 тыс.8 месяцев назад
The Hull is Finished..... ish | Snowcat build PT23
DJI Mini 4 Pro | 7 Year Old VS Drone!
Просмотров 1 тыс.8 месяцев назад
DJI Mini 4 Pro | 7 Year Old VS Drone!
The commercial ones use the reverse setup: fire tubes going through a water jacket to maximize heat conversion. You can see there's a lot of wasted space between the pipes, where heat is lost to the chimney pipe . But either way, your design is sufficient for what you do and thats a-ok! edit: just realized you are the rock stove guy lol. I haven't seen your video recommended to me in years! what up with that?
As a maker of heaters in Australia you need a longer flue to increase your draught which will increase your heat.
I completely agree! I had mentioned that. Just need to get into town and buy one. Cheers from Canada!
You will get slightly better heat transfer if you reverse the flow on the heat exchanger. Cold in the top and hot from the bottom.
Thanks! I wonder why that is? Possibly just exposing the water to the largest temperature differential that you can? I have heard of that but not tried it. Cheers
@@CenterLineDesignsThere are small temp differences across both the gas flow and water flow. The heat exchanger removes heat from the gas. The gas closest to the fire is the hottest point, so you want it heating the water that has already been ‘preheated’ at the fire box outlet. Hope that makes sense.
I think I get it! As much as I didn’t plan on it I think I might do a third video in a little while. It will be adding on the longer flue as I should, changing the air inlet from the door to under the firebox with grating to even out the burn and also reverse flowing it. I think that might be an interesting combination of changes.
excellent video! It is very hard to get accurate test results, with all the variables. I built a highly insulated rocket stove, and have 8 ft. of 3/4" black pipe around the top of the riser. this video confirms my dillema, the stove makes heat like crazy but i need way more feet of copper for the exchanger. the stove is in my shop, and heats it up too much, and I can't collect enough hot water to heat my home. Thanks!
Hello! Thank you! No problem. I enjoy the problem solving aspect. Nice sounds like a cool build. It’s an interesting process to heating water. As you say so many variables. But in my experience it best to bite the bullet and go with copper. Sounds like you have a path forward. Good luck!!
@@CenterLineDesigns one question i have.....what happens if your water flow stops while the fire is still burning? I have designed my system to gravity drain if my pump quits, which is a real pain! your system would appear to hold the water which would instantly turn to uncontrollable steam......or am I missing something? Thanks for your response.
I’m just here to hear your welder that I heard sounded like a mini gun.
Hahaha lol. Welcome and thank you! 😂😂
Bravo.......need 11/2 tube......id......cheers
Would that not be too large? Not enough surface area or have you had success with that?
@CenterLineDesigns hey I packed it with sand , then rolled it into a coil , the coil at the same level as tub......when u build fire in coil ,it has natural convection and pumps it's self......and yes ,put ur weed blower on it.......cheers
You really went down the rabbit hole on this water heater project.
😂😂😂 I sure did didn’t I. I tend to do that a lot hahaha.
@@CenterLineDesigns Both figurative and literally (in case you missed the pun)😀
Oh 100% got it! That was a good one!
You have the air intake above the fire, it should be below. The way you have it, half of the air is going up the flu instead of feeding the fire
I suppose you didn’t watch the whole video….The air intake is pretty low. It burned really good front to back. Worked just fine!
It has been a few days now how is the stove and the water heater working
It didn’t work terrible. But it was slower that I was hoping, even after improving the drafting. So being that I never stop tinkering I pulled the SS heat exchanger out and TIG welded a copper one. I think it’s possibly 2-3 time better now I believe just because of how much better of a conductor copper is. There is a new video posted yesterday where I make those changes and measure some temperatures. I think it turned out well.
It look like one hell of a build good luck
If you put a small blower to make forced draft you would see a wild increase in heating efficiency or if you added 20-30 ft of flue pipe there would be almost no ash as you would be combusting super clean.
I was having that thought in the back of my mind. Forced air would be wild!
If you had used thin wall 20 gauge tube and nesting the tubes much closer together it would have been more effective. 20ga stainless is what maple syrup evaporator pans are made out of. Also, I would have made the fire tubes about one meter long for more heat transfer.
That is true. That tubing is what was available to me. Yes thinner wall would have been much better. I have moved away from the rocket stove water heater design and moved towards a more typical wood stove water heater. Just made a couple videos on it! Thanks for watching and the input!
@@CenterLineDesigns The fire tube style is the most effective as none of the hot flue gases can bypass the heat exchanger like the woodstove version you built. I would make a round copper heat exchanger with two round endplates with nested holes for the copper tubes and then you can tack the outside copper sheet to the round endplates and just roll it into a cylinder and TIG weld the whole thing watertight. The size should be a snug fit in a 12" diameter stove pipe with a reducer on each end you are in business. The water inlet and outlet threaded fittings have to protrude into the heat exchanger a tiny bit so the outside is smoot so it can slide down the stove pipe. Two holes are cut/drilled in the stove pipe for the two male threaded stubs.
What type of tungsten did u use and what was ur shielding gas
I used 1.5% lanthanated and 100% argon. Basically the same setup I use for aluminum but just using DC not AC!
As heat tends to go up, I would turn the stainless heat exchanger's tubes upright "vertical" for a better draft.
I totally agree. But I moved away from that design because I was just asking too much of the glue gases to do what I wanted as you noted. This new set up is much better
You need simultaneous inlet and outlet temperature monitoring for btu calculation otherwise your numbers are going to be very skewed.
Inlet temperature is constant since I draw out of the lake. I monitored it for half an hour and it didn’t change. That’s why I didn’t need to constantly monitor. So the numbers are accurate but actually lower than what the real BTU value would be
I think you would have had better energy transfer in a fire tube boiler style system as every bit of the hot flue gasses have to pass through the copper fire tubes heating the water jacket and then the water in the jacket is circulated to the hot tub. Be aware of the risk of Fume Fever welding copper.
You need to build an integrated exchanger based on vertical fire tubes.
Your hydraulic press sounds just like an air hockey table!!! lol.
Lol
Possibly add a forced air fan to your intake.
That would be awesome! I could only image the heat that would produce!
I used a 50 foot roll of 1/2" copper rolled up like you buy it in mine, it heats up in a few minutes.
Nice!!! Do you use it for camping or hot tub? Love to hear what others have had success with!
You put alot of work into that bad boy. Awesome job! Hope you get it dailed in soon.
Thanks Greg! Yea I did. Told my wife it would be a “quick” build….. 20 hours later haha
what happens when the copper gets covered by soot-wont this degrade the performance?
It likely would a bit. When I am done heating water I usually disconnect the hoses while there is still some fire burning so that usually burns off any significant soot.
Sending a camera down the rabbit hole would be interesting. Enjoying the videos. Thank You, JR
That really would be cool. I’ll have to rig something up with the GoPro and a light. Guess I know what the next project is! Thank you! I appreciate that!
I would probably use an endoscope / borescope with a usb extension cord connected to a cellphone. Then put that on a fish tape for running electrical wires. Those endoscopes are like $10. On eBay and the lights are built into the tip around the pinhole camera assembly. They work with a free app on the cellphone. But that is just my thoughts........ Thank You for the enjoyable videos. JR
Oh great idea! I will look into that. No problem at all. I enjoy getting to build things and share what I do. I should have started RUclips a long time ago… Thanks again
Great ideia and build. You really need a taller flue. They creat a lot of induction and acelerates burning. Make a test with a long tube and you will seel how much improoves. Thanks for share
I completely agree!! I plan on swinging by the hardware store and picking up a piece of stovepipe to extend it up. Thank you for watching!!
I think the BTU will be higher than that on it. you're measuring temp at the end of the hose and there will be lots of heat loss along the way, I would like to see the temp measured at the output of the heater!
Very true! I’ll have to test that out next time with the flue extension! Cheers
Finally the first to message and say hi
Good Morning Andrew!! You are number 1! Cheers and have a great day!
I have a brand name wood oven in my kitchen from the 1950s, it also heats all the houshold water.
That’s really cool. They knew what they needed back then. We just struggle to build things as good as they did back then. I would on a lot of electrical equipment from the 50’s and it still works perfectly!
@CenterLineDesigns great job building this one from scratch though, it will serve you well for a long time.
Need taller chimney ... or insulate the short chimney to get more up craft ...
Agree!!!!
Your Mig sounds like the guns on boats ... 6000 rounds a minute !
Hahah I know right. It sounds so odd but it really works well. Still need more time getting used to all the features. Cheers!
When cutting box section how do you keep down the blade onto the metal to measure the length to be cut ?
I marked the material first. Then I hold the saw down using the handle and move the material into position, lining it up with the blade. Then clamp the material down! Works well
Would insulating the outside walls help keep the heat directed to heating the water inside the flu area?
I don’t think it could hurt. However the biggest issue I have determined it that stainless steel is 20x less thermally conductive vs copper. So I am, as we speak, tig welding a copper heat exchanger to replace the SS one. Then I am going to video another test and run some numbers to see how good it is. Going to copper over SS should make a huge improvement on being able to capture more of that heat. Follow up video will be out soon! Thanks for watching!
Great stove. I wish you were my neighbour...
Thank you! I appreciate that! Well getting to watch is the next best thing I suppose. I have a follow up coming soon!
So I Gots to ask, what the Hell is it with your Farting Welder?????
lol. I know right! It a pulse mig welder. Thats why it sounds different. Your typical mig is short circuit transfer which sounds like crackling bacon. This uses spry transfer and you can definitely hear the difference. There are a few advantages to spray transfer. I plan on doing a video on it!
@@CenterLineDesigns Thanks, Good to know!
It’s an Everlast 253 Dpi. Cool machine with a lot of features I am still just learning. I mainly TIG weld but needed to upgrade my MIG setup. It is designed to work well for MIG aluminum.
My small wood stove has air inlets on the door like you have, but it has a inner piece which is on the inside of the door with round air holes to direct the air on to the fire! Also it has a Piece that can close off the air on the outside of the door which spins on the through bolt that holds on the inside airflow piece! I think that inside piece makes it burn hotter!
Sounds very similar. Good to know! Thanks! I am going to make an another changer here and put out a second video with some testing! Cheers
@@CenterLineDesigns If Ya need a PIC of the inside air flow Piece, I can do that Fer You!
Sure! We have a Facebook page I keep forgetting to mention. You can comment it on one of my posts or tag me. @centerlinedesigns. I love to see what is working for others! Thanks
Hey, ain't that one of them Hot Water Hot Heater Hots? 🤣
lol I don’t even know what that means 😂😂😂
If your in the U.S. don't sell these, wood fired stoves and heaters have been banned. Land of the Free my @$$. 😡
That’s unfortunate. It takes way too much time to build to sell. Just a personal project. Maybe help others have ideas to build their own. Not in the US tho. Cheers
Looks great and you all should enjoy the hot tub all winter long. Enjoy the winter up there. Fred.
Thank you sir! Thankfully not too cold yet. But the -40 will come!
Extend your flue .
I think the reason for your rocket stove water heater failed is because you took a stove that likes high volume fast flow and forced it's gasses to slow down to flow through 1 1/2" tubing. If you kept the vertical riser the same square diameter to the top and build a water jacket around the outside walls of the riser (chimney) it probably would work great.
Yes but then there would be very little surface area to capture the heat to yes the fire would burn better but it still wouldn’t heat the water as well as I want
Your mig welding machine sounds like sonic farting.😂
It’s different eh!
Material thickness?
11ga
Your water exchanger will get plugged up with cerasote form cooling the exhaust gas . Just use it as a box.
Yes sir! Part 2 has some changes coming that will make it work so much better
The addition of introducing air above the firebox or the exchanger as a secondary burn zone would help with efficiency. I built a similar updraft gasifier for heating my home. The firebox was a similar size as yours. The exchanger was made of 3/4 inch black pipe similar to Fred Seton's boiler design. I used a blower to introduce air into the bottom of the firebox. The chimney outlet was 6 inches as a minimum. The water would be 240 degrees on the output side piped into my oil-fired furnace through a 4-unit boiler sidearm heat exchanger that I fabricated. It would heat the house through the hot water baseboard, as well as the domestic hot water needs. Using a heat exchanger inside of the firebox for heating hot water was used commercially years ago, however, the company was sued out of existence because there is a tendency for explosions if not properly plumbed. It is extremely important that you install redundant safety blow-off valves on both input and output piping and never have any shut-off valves in between the safety valves and the exchanger.
Yes sir! Definitely dangerous and I plan on relieve valves when done testing. I thought about secondary combustion but I don’t think the fire box gets hot enough and it’s very damp due to the condensation. Both my inside wood stoves have secondary combustion but they get way hotter. I have a few more modifications to make and I think it will be dialed in! Cheers
Sounds like your build was very functional!
Cole Winter Is Coming! Nice Project
Hahaha lol. I know right! I need more time and money!
@@CenterLineDesigns Keep it up you will get there
So does a coffee pot !
Not 300 gal in a couple hours!
I dont think your chimney is tall enough to get a proper draft even without the heat exchanger.
You bet! It worked fairly well after those changes. I got some more plans to come in a future video. Adapting to a removable 6” stove pipe is one of them!
Make a square to round adapter so you can add 10’ of 6” stove pipe.
Great idea! I really think that would make a significant difference!
A longer/higher flu would also increase the draft
Absolutely. Next video will have a couple changes again I think!
Dude, you are going to burn out the sensor in your camera if you keep showing your welding arc like that. Get one of those auto hoods, take the camera, put it in the auto hood, and have it videoing that way. Otherwise, you're going to end up spending way too much on new cameras.
So I have videoed welding for years now, mainly TIG welding. Still using my original camera. The lines on the screen are because I am pulse welding which has a high frequency and the refresh rate can’t keep up. If I video in 60fps you barely see it but that’s a large file. I don’t believe it affects the camera. Do you know what sensor you are talking about? Years of videoing welding and still just have one camera 🤷♂️
Exhaust wrap or something similar on the flu to keep exhaust temps up? Maybe another removable flu extension? Also, maybe a duct around the existing flu pointed up, with an electric fan to mechanically create the Venturi effect?
I like all those ideas! A flu extension would probably help to draft quite a bit and be easy. Oh yea get some forced air on this thing! I like where you are going with that!
Hey Cole. You’re new welder is cool but it sounds like you’re tooting in youre pants. 😮😮
It really does doesn’t it 😂😂😂😂. Good thing I TIG most of the time!