- Видео 325
- Просмотров 854 768
LarsonVW
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Добавлен 9 мар 2021
This is to document the restoration of a 1966 VW Bus - 13 window deluxe Lotus White. I already have been restoring the bus myself for 2 years, and want to show the progress and get feedback on some areas I am unsure of. Also for those doing their own DIY restorations, I wanted to document some things I have done right and wrong.
Full Bus Restoration Gallery:
photos.app.goo.gl/DVcRd74k9fpHLDz69
Full Bus Engine Build Gallery:
photos.app.goo.gl/mT1aMbDVEDeSV9CR7
Full Bus Transaxle Gallery:
photos.app.goo.gl/JqAh5VUE3UdTjndJ8
Full Bus Restoration Gallery:
photos.app.goo.gl/DVcRd74k9fpHLDz69
Full Bus Engine Build Gallery:
photos.app.goo.gl/mT1aMbDVEDeSV9CR7
Full Bus Transaxle Gallery:
photos.app.goo.gl/JqAh5VUE3UdTjndJ8
1961 VW Beetle - Ghetto Paint Repair!
In this video I do a ghetto style paint repair on a few paint imperfections on the declkid. Also I show what went wrong with the supercharger, and ask a question to the experts on the front hood fitment.
#volkswagen #vwbeetle
#volkswagen #vwbeetle
Просмотров: 461
Видео
Supercharged VW Beetle - Test Drive #3
Просмотров 2,4 тыс.11 месяцев назад
This is the 3rd test drive - still stumbling a but
1961 VW Beetle - Test Drive with Strong BOV Spring
Просмотров 32811 месяцев назад
In this video I put back the harder blow off valve springs and tune it to have 4.5 psi of boost at idle, and then about 10 psi when revving. Then we go for a drive! It is still stumbling a bit, but is definitely more promising. When you catch it not stumbling it is surprisingly strong power. I think this is going to eventually be much faster than the 8.22 seconds 0-60 - but we will see...
1961 VW Beetle - Blow Off Valve Spring Swap!
Просмотров 8111 месяцев назад
In this video I swap out the harder springs in the 2 blow off valves for softer springs in the hopes that it would be open at idle but then close for up to 10 psi of boost, and then open again when the throttle plates close. Unfortunately the smaller springs are way too weak, and had 0 boost at idle and only 2.5 lbs when revving.
1961 VW Beetle - First Test Drive - Supercharger!
Просмотров 771Год назад
This is the first test drive of the 1960 VW Beetle with the AMR500 Supercharger. It seemed to perform pretty well, though I thought I heard a knock at one point, and a miss at another point. But at times it seemed to dig for LOTS of power, so that is promising. I didn't need the fire extinguisher! Also there were no real issues as far as the motor running, heating up, or severely malfunctioning.
1961 VW Beetle - Tuning Session 03 - Supercharger
Просмотров 105Год назад
In this session I try to tune the supercharger and blow off valve springs to allow more blow off at idle and relieve boost faster. This is the last tuning session before the first test drive.
1961 VW Beetle - Tuning Session 02 - Supercharger
Просмотров 95Год назад
This is the second tuning session with the garage door closed and the blow off valve installed. There is a screech and then an intermittent hissing when the blow off valve engages. Trying to determine what is making the screech noise and whether it is safe to drive. Also measuring the blow off valve boost level (12psi) and the AF Ratio (11.5). Things look good for a test drive. I should measure...
1961 VW Beetle - Tuning Session 01 - Supercharger
Просмотров 173Год назад
This is the first tuning session with the garage door closed and the blow off valve installed. I have 1.35 main jets installed now and 2.00 air jets with the turbo emulsion tubes and modulator rings. It seems to run pretty well, but the gasket on the blow off valve has already blown off. I am not sure if that gasket belongs there or can be removed to only have metal on metal - so I need to take...
1961 VW Beetle - This Moron Forgot the Air Correction Jets
Просмотров 132Год назад
Don't roast me too badly - In this video I realize my turbo emulsion tubes were completely without air correction jets. I take the 2.00 air jets off the F11 emulsion tubes and install them. Then start and run the motor. Also I rotate the cap of the Blow Off Valve so I don't need the 90 degree elbow fitting for the barb.
1961 VW Beetle - Blow Off Valve Installed on Supercharger!
Просмотров 345Год назад
In this video I install the Blow Off Valve on the supercharged 1968cc motor. I show how the vacuum line fitting had to be adjusted, and start the motor. It idles smoothly!
1966 VW Split Bus - Weber IDF 44 Carb Intake Manifold Leak
Просмотров 175Год назад
In this video I test for an intake manifold air leak at the Weber IDF 44 driver side carb. Sure enough there is a leak. I try to fix it by just tightening down the carb, but end up having to replace the gasket with a thick double gasket with Permatex Aviation. I have to modify a 13mm box wrench to be able to tighten all 4 stud nuts. In the end it fixes the air leak and the Split Bus it back in ...
1961 VW Beetle - Supercharged Tuning - HELP!
Просмотров 173Год назад
1961 VW Beetle - Supercharged Tuning - HELP!
1961 VW Beetle - Supercharger Air Fuel Ratio
Просмотров 456Год назад
1961 VW Beetle - Supercharger Air Fuel Ratio
1961 VW Beetle - SuperCharger hook up Pulley!
Просмотров 125Год назад
1961 VW Beetle - SuperCharger hook up Pulley!
1961 VW Beetle - Serpentine Belt for SuperCharger
Просмотров 180Год назад
1961 VW Beetle - Serpentine Belt for SuperCharger
1966 VW Bus - New Horn Wire Through Steering Column
Просмотров 1,3 тыс.Год назад
1966 VW Bus - New Horn Wire Through Steering Column
1961 VW Beetle - Washer Tank to Spare Tire Air Hose
Просмотров 1,2 тыс.Год назад
1961 VW Beetle - Washer Tank to Spare Tire Air Hose
VW Top 25 Painful Mistakes - 21-25 - AND how to start your own Beetle Restoration Project
Просмотров 291Год назад
VW Top 25 Painful Mistakes - 21-25 - AND how to start your own Beetle Restoration Project
1966 VW Split Bus - Curtains for a non-Camper! - 163
Просмотров 350Год назад
1966 VW Split Bus - Curtains for a non-Camper! - 163
1961 VW Beetle - Replace Plastic Aftermarket Garbage! - 162
Просмотров 523Год назад
1961 VW Beetle - Replace Plastic Aftermarket Garbage! - 162
1961 VW Beetle - No More Aluminum Pulleys! - 161
Просмотров 3,7 тыс.Год назад
1961 VW Beetle - No More Aluminum Pulleys! - 161
1961 VW Beetle - Thrashed Fan Belt and Carb Imbalance! - 160
Просмотров 488Год назад
1961 VW Beetle - Thrashed Fan Belt and Carb Imbalance! - 160
1961 VW Beetle - Shift Rod Coupler Replacement! - 159
Просмотров 2 тыс.Год назад
1961 VW Beetle - Shift Rod Coupler Replacement! - 159
Great job! I'm currently doing the same to my 79 vert. How did you wire the rear speakers to the amp? What route did you take?
I went through the passenger side front at the corner, pulled the wire under the carpet by the passenger side tunnel, and then under the rear seat to the 2 speakers behind the rear seat. I had to drill a hole and got a nice rubber grommet for the hole…
@@LarsonSplitBus- Excellent! thanks!
Put baby powder on the window rubber to keep it from sticking.
Yes! So I got some baby powder and it works like a charm. But after 5-6 months you have to reapply. I am back to a bit of sticking now…
Hi! Just saw your vw bus at hollow rock!
Yes! That’s where I play tennis - do you play tennis there?
ive been told installing thr axle boots seam UP is not ideal, may cause premature wear problems. just a thought.
Yeah I was also told that like 10 and 2 work well. I didn’t know that at the time, and just thought 12 o’clock was the way to go…. Don’t have problems yet - I suppose I could rotate them a bit…
@@LarsonSplitBus- 12 oclock always made LOGICAL sense to me too, hey, as long as youve no problems, thats all that matters..interesting machines full of mystery & entertainment! replacing rear axle seals now( theyre always failing eventually!) and a axle to tranny gear oil leak, winter is the time to do these things semi-lesurely anyway...M
Only thing I’d recommend is putting the rubber boots on that horn connection and/or shrink wrap. Good job, I needed this information.
Thanks I agree. My old wire was very brittle and stretched a bit going around the corner under the car. If it rubs on metal then eventually it can take the rubber wire housing off and short out. I’ll take a look - but it is great to have a brand new wire in there compared to an almost 60 year old wire…
nice looking kit! How did it work out?
It works great - I have had it now for several years. I was concerned because all these lines are behind the fan shroud so if gas started leaking it seems like it would be a disaster. But I cut and flared everything very carefully and then tightened it all down and it works great. Much cleaner than the side lines in my bug that are in front of the shroud!
You cut sheet metal with Snips! M1 or M2
I have 2 metal snips and don’t like either of them as they bend the metal and are not very precise. With the dremel I can cut out more precise pieces. If you are good with the snips - I say use whatever works! The annoying thing was just how bad the fit was of the tins on the aluminum case!
Hey man i haven't seen you in awhile. Are you doing ok. ✌️ Peace.
Thanks for checking in. I am doing well, but had some other things on my plate so the VWs took a back burner. Thinking about making a few more videos soon, as I replaced my bus fuel gauge with a programmable one that can be used with the 15 gallon tank and sender. Take care - hopefully I’ll be back soon!
How do you attach the visors? You sped through it. That’s what I watched for 😂
Oh - sorry about that! The visors sort of jam onto the two horizontal posts. So you attach the mirror with the two posts that go out to the side, and then the visors jam on there. I noticed if they become loose or flop down, you can jam them on toward the mirror and they hold better.
Didn't you want to use a shut resistor ?
Ok, maybe you can explain the purpose and usage of a shut resistor? I don’t know what that is, so I wouldn’t have thought to use one!
Did you need the variable speed relay because of LED bulbs or was it the 3 to 2 traler box that caused the speed issue?
I tried a variable speed relay, but ended up using an LED capable (simple) relay but with the normal 2 filament 12 volt bulbs and the trailer 3 to 2 box. That setup worked great. Also, part of the relay is providing the “click” for the turn signal - so keep in mind that changing the relay can change the sound of the blinker - or even whether or not you can hear it at all…
you need to race a tesla plaid. would be close but i think the bus would get the win.
The bus towing a Tesla, versus a Tesla
Pop the deck lid
Man, I tinkered with this forever but couldn’t get it to work properly, and then the AMR 500 delaminated the lobes and got Teflon flakes all in my Weber carbs. I chucked the AMR 500 - I should have used a (more expensive) centrifugal supercharger…
I agree.....buy some stand-off latches they're only 20 bucks
The supercharger failed and blew the lobe Teflon into my Weber carbs. It was kind of fun while it lasted, but overall this setup wouldn’t work with such a cheap supercharger. Next time it’s gotta be a centrifugal supercharger and not an AMR-500
There is a plate goes on body for factory radio
I have some kind of plate(s) on there, but when I drive - especially in the cold - a cold wind comes through the radio. I wonder if I am missing something…
Ive never had an issue with an aluminum pulley! Never! It's always been the cheap chrome alt/gen pulley!
Well, I think I had a combo of some pulley bolts loosening up and the inside of the softer aluminum getting bent and wider - this happened to me twice, but never happened on the stock pulleys - which by the way fit much tighter and were a bit of a pain to get on and off the crankshaft. Anyway - no more aluminum or chrome pulleys for me. Stock or steel only…
That chrome POS should not even be in existence......and I know why...lol
Have you found any identification markings on that front beam? Is it a 1965?
Hmm, the chassis was a 1965 and I don’t have any reason to think it is anything else. I don’t know where to look for identification markings - I didn’t consider replacing it because the beam seemed completely straight, but clearly that snubber was hit by something.
for the seal roling in to the door you can brush some baby powder on the seals to stop them gripping
Yes good suggestion! I got baby powder back then and it worked like a charm…
Why don’t you want the studs to bottom out?
Apparently it allows for the expansion and contraction of different metals without pushing on anything. I had read about or seen this so I just followed suit…
I hear you, this old Bug they never was a perfect Car you did a great job, the beauty of this cars are the little imperfections I have a Beetle 1964 so this car teaches you lots of patience keep it up
Thanks! I love driving the bug because it is light, has a lot of power and steers like it is on rails. It is simple like a lawnmower. So good…
Great video thank you from NJ
Thanks! I built 4 motors and each step is both interesting and contains a small fear of doing something wrong that will be expensive later. I love driving around in the 2 motors I built - highly recommend to anyone considering it!
Where did you find the brushes
The generator brushed look more square, and the alternator ones are longer and narrow. You can Google for them - I think I bought a whole black plastic part that had the brushes in the little slider areas, but the brushes themselves are like these:
www.partsgeek.com/21fwxrg-volkswagen-super-beetle-alternator-brush-set.html?DN&PartsGeek+Google+Base&+Volkswagen+Super+Beetle+Alternator+Brush+Set+Standard+Motor+Products+71-79+Volkswagen+Alternator+Brush+Set+1975+1972&srsltid=AfmBOoo0rZhlERnqYFgmZxKjD9Q9mAU6mOZytoOYrG5lqD7DIrGchWovapg
OH! This is what I bought to replace the whole black plastic part with the brushes and connector: www2.cip1.com/c26-903-559/
Worst video ever! I needed to see how you got the bolt in you fast forward through that but put all about the dirty part and the new 🆕 art but not the actual placement!
Oh, sorry about that. I didn’t know that I was skipping over an important part. From what I can remember, it was critical to move the shifter left and right for the angle, and forward and back to push the coupler together. Then you can manipulate the angles a bit and when you push the rod into position in the coupler. Sorry again for fast forwarding over the critical part…
Chonking sound not good, charger sounds like it needs oil, and you need to tune it better.
Yeah that AMR500 died on me - the lobes delaminated. There was the right amount of oil - it was just a cheap piece of junk. Better to spend the $ on a centrifugal supercharger rather than a roots style…
You installed those with that loose fiberglass insulation? I noticed the old ones I took off my bus has asbestos. Not thrilled to have loose fiberglass blowing around into the cab.
Wait - what was fiberglass insulation? I don’t think I have any fiberglass insulation - do you mean the Jute material under the carpets?
What size engine?
The beetle is a 1968cc motor. I wasn’t able to get the AMR500 to work, because two of them delaminated the lobes as I was trying to tune it. Oh well - I think a more expensive centrifugal supercharger would have been the way to go.
Many people had two different keys if they had their cars long enough. Usually, the ignition gets replaced and had a different key, and it was just easier to carry around two keys rather than having then keyed alike.
Yeah - I have a door key and an ignition key on the beetle. On my bus I was able to file the lock cylinders so one key fits all - I had to alter two cylinders.
Not bad
Thanks! Yeah this beetle is pretty fun to drive - it has some power when you want to pretend to be a race car driver in a dumpy little beetle!!
Can you tell me what are the size of NTP to AN fittings attached to where your pump is?
I believe for the full flow oil, I used 3/8 NPT to 8AN Flare. I have some straight fittings and some swivel and elbows. A company called “Evil Energy” makes good fittings and is available on Amazon…
Did installing Sand Seal with permatex work to keep oil in, and was the pulley a non grooved style? I think previous owner may have had a sand seal because i found spacer between crank and aftermarket grooved pulley, I dont believe this would be correct. Considering installing sand seal with correct pulley to try and stop wicked oil slinging in engine bay
I actually have a sand seal and a normal slinger steel pulley now. I got rid of the aluminum pulley because it kept getting loose. Nothing like a steel pulley! And the sand seal just sits there around the slinger and it doesn’t leak any - at least not from the pulley. I have other small leaks around the valve covers and over the heater boxes to deal with!
I feel like putting in a seal cant hirt at least press fit style. Really like stay with grooved stock steel pulley even though guys have said grooves will tear seal. Idk guess got to experiment solve it somehow
Is it possible to just replace the cable on the original gauge?
Probably, but I couldn’t figure it out. I had cut the original cable by accident. It seemed to be attached to the inside of the gauge…. Maybe someone else knows the answer to this…
I have tank and lines if interested, pull my chain.....
Ok, I got mine to work, but if I need one I’ll let you know…
Hi ! Is it 12 volt
Yes - the car was converted to 12v and the Bluetooth is 12v
Where did you get the regulator?
Voltage regulator from JBugs and fuel pressure regulator from Summit Racing
@@LarsonSplitBus- hey thanks for the quick response 👍
Great idea!!
Yeah - all of these things come in handy - the switch is good if you leave the key on with the motor off and don’t want your electric fuel pump to pump into your carb valve when the bowls are already full and no fuel is moving!
Sorry im late to the party,just got a beetle myself and its setup how yours originally was. so youre saying that the factory setup was the washer bottle and all the stuff to spray water but the switch/button in the car never had the push section ? Why did they do this ?
I initially put on the wrong button. I needed the black one with the push button and I had to learn how to hook it all up
@LarsonSplitBus- ahh I see I think I have the old setup that I have to pull and push to pump the water up, I'm going to check it out on the weekend
Haha you did 60 km/h not 60 mph
Nope - it was legit 60 mph
the meter is meant to read - with load and + with the engine running
I am still not 100% sure it is wired right. It reads slight + when running. I don’t think it ever reads - while running or driving…
@LarsonSplitBus- Ammeter shouldn't show - while engine is running/going down highway!!! If ammeter shows - while engine is running that indicates alternator isn't able to keep up with load and instead battery is supplying load!!! It should be - when ignition, is on and you turn on headlights/radio ect!!! In other words battery is draining and engine -> alternator isn't charging/supplying load. If ammeter shows 0 it means there isn't any current flow... In other words battery is fully charged and everything is powered by alternator alone! If it shows + it means alternator is feeding current back to battery (charging battery)!!!! Usually that should happen only short while after starting car (alternator charges up energy that was spent while starting car) PS I don't know anything about Beatle but I think with this type of ammeter there should be a shunt!! I didn't see you wiring one and you said it's shuntless so IDK!!!??? If shunt is used it should be wired between battery and fuse box! Sometimes shunt is built in insulation switch!!!! Only wire that doesn't go through Shunt is fat starter wire! Shunt would also eliminate running thick wires such a long way!!!! Try googling (Tractor ammeter shunt)!!! Good luck!!!
You need a headlamp
Yes! I bought one - I need to use it on the next video. I also have a head GoPro mount now…
Thank you for posting this video! I have this exact issue, and my serpentine belt was getting chewed up.
Yeah - my shroud and tins were a terrible fit, and I had to do a ton of work to get them pretty close. The alignment for the belt can take tinkering too! Good luck with your project - the good news with mine was that once I got it in place and aligned, it hums along nicely now! It is a really reliable motor, and as long as I can tolerate a few oil drips, I have no complaints!
Pretty cool system. I’m replacing my blown dash speaker with a new one. Gonna leave my original dealer added 68 am/fm radio and add a $18 Bluetooth unit that plugs into cigarette lighter.
Yeah, I left my Sapphire AM radio in there, and the Bluetooth is hidden up front under the bonnet. My 61 has no cigarette lighter, so I added a double USB plug to the right of the ash tray and I am good to go. Good luck with your project - balancing the volume of the dash speaker with the volume of the rear speakers is also tricky so the front one is audible but not overwhelming the sound coming from the rear with a tinny small speaker sound…
Single port or dual port?
Dual port.
@@LarsonSplitBus- I have a 1960 with a 1600 single port. Debating what I could do to it with the current heads. Kind of want to go turbo but the Kompressor Haus kit price and simplicity is appealing.
Thanks
No prob! Good luck with your project.
Trying to sort out my 61 taillights. I think my turn signal switch is the right one but it may not be working correctly glad to know the trailer thing is an option. I guess you had it at the start of the video as you mentioned the fast blinker problem but it kinda sounded like you had just gotten it I'm the middle of the video. Thanks
The key was - I got the turn signal switch I wanted - but since this is a 12 volt conversion I couldn’t use a 1961 switch anyway, so I got a good one in the style I wanted. Then I realized that snowflakes need an interruptor and it wasn’t clear what I needed given a full aftermarket rewiring for a 12 volt converted car - so I got the trailer switch and tinkered around and finally got it to work perfectly. The fast blinker problem is easily fixed with an LED relay of the exact same type - the 6v to 12v and burnt out bulbs drive you craze on the normal relay
I scanned the QR code on your bus and it led me to your channel. Did you modify your bus? It was going pretty fast! P.S. I saw you at the waste convenience center if you are wondering how I saw you.
Funny! Yes the QR code is for anyone wanting info on VWs or my 2 projects. I have a 1966 bus and a 1961 bug. The full home restoration of the bug as well as the 2 motors I built are on the channel. The bus has a 2332cc motor and pretty much can haul ass for a bus. 0-60 in 11.2 seconds! Maybe I’ll see you around Chapel Hill!
@@LarsonSplitBus- Definitely fast for one of those. You might.
Do you like the exhaust?
I love it. It was a bit pricey and shipped directly from Germany - but it is really nice….
@@LarsonSplitBus- I've ordered one. Can't wait to fit it,
I had a similar issue. A garage put the handbrake lever on the inside of my brakeshoe in the past. So I was not aware that mine was assembled wrong. I had constant adjustment issues, hopefully I can solve them now .
Interesting. Yes, since they fit on both ways, I just got it wrong. Good luck with your VW project(s)!
Silly question. Should all these boxes have a foam insert? And also are they sealed with a gasket? I have one mounted on the upper fire wall. It has nothing insode and is drilling oil in my beatiful engine bay. It was installed ehen i got the motor put in and i have no idea of it supposed to bave a filter or foam inside. Would it be bad to use a liquid gaslet type product to seal it?
The breather box usually has some sort of sponge material in there and is open at the top. This allows the oil breather tubes to breathe while absorbing any oil mist. But they are not sealed in my experience, though I have only installed two of these with tubes to the valve covers and the filler tube.
Where did you get the fan shroud. I bought one but its not fitting flush on the engine case
I bought the doghouse for my 2332 from Scat VW and had to cut and bend it a lot to get it to fit my aluminum case. For my 1968cc I bought an old stock shroud and painted it black. The old one was thicker metal, and fit better, but the newer Scat one is smaller and in some ways I like it better despite having had to cut and bend it…. Good luck with your project!
@@LarsonSplitBus- awesome thanks for the info
Hi 👋🏼 how did you tap into the lights for the trailer lights?
I took the trailer lights and tapped into the left and right brake lights and then have the plug by the hitch