Most Incredible Manufacturing Process of Rebar Steel
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- Опубликовано: 2 окт 2024
- Most Incredible Manufacturing Process of Rebar Steel
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I am surprised none of them are wearing flip flops lol
The careful selection of the input materials to give them the exact formulation they were targeting is impressive!
lol
LOL. No real point in doing a quality job when someone in a van blows it to smithereens in a few months.
"Exact" ?
"General" is probably more accurate.
There is no exact formulation to rebar.
@@greyone308 - True, but the finished product should conform to BS4449:2005 that has upper limits for the carbon equivalent value and the components that add up to that.
Nobody was hurt or injured in the making of this video. Yesterday we had 4 fatalities, 6 amputations, and 20 3rd degree burns to the face though. 👍
How do you know who was hurt in this specific mill when your only RUclips video is from a protest in Melbourne. Also, this video was not taken in a primarily English speaking country. No need to lie because you think they have shitty working conditions. Just say you wish they had a safer working environment rather than staying falsity as fact
@@Solar_Seamonster abit of humour mate, not stating facts. Too many serious people these days. Chill pill mate👍
Does not matter when you literally have a billion replacements.
@@yndnup1984 Ol’ Packman just ain’t gonna get your black humor. It is stunning to see workers pulling red-hot steel with zero protective gear.
😂 😂 😂 😂 BWAHAHAHA
Q: So what alloy is this & what are its tech specs ?
A: Yes.
it's a steel
It's a unique blend.
Chef's choice
It's proprietary
Don't worry, pretty sure it meets some 'spec' somewhere... tensile, torsion, adhesion, are just numbers. Pick a number between 1 and 100 and we'll call it close enough.
The safety standards for the employees and the quality measures in place for the product set a new standard.
@ABDULLAH MH I dread to think what the casualty rate must be like. I've always used the proper PPE even when doing small jobs at home. One time I was tidying up some chisels on a grinder and got disturbed half way through. When I went back to the job I forgot to pull my safety glasses back down off the top of my head and within seconds had a metal splinter buried in the iris of one of my eyes. I spent the next several hours in hospital having it dug out with a hypodermic needle. The metal was hot when it hit me and melted into the surface of my eye a millimeter or so. That's just a minor accident at home with a power tool and a momentary lapse of concentration. Heavy industry like that needs proper PPE and even then horrible accidents can happen. I wouldn't take the place of one of these guys for a work shift if you promised me I could have have a fortune equal to that of Elon Musk, Jeff Bezos, Bill Gates and Warren Buffet all together, as well as guaranteeing that I would die aged 155 in a brothel with 4 premium sexbots and a vat of custard with a free bar.
@ABDULLAH MH I am old school, with working on top of step ladder all day was normal with no problems! I always knew where the steps were and balance while working. Step ladders now a days are rated for the weight but not made very well. People don't understand these things so get into problems! Made for weight while not designed properly is not a good idea. I have been analyzing things ALL of MY LIfe! As it is part of my handy cap!
Remove all safety labels and let Darwin Win!
@@Moondog-wc4vm bet they send the last pay check to quite a few families a year
It has been 6 seconds since the last injury. Never been beyond 8 seconds
No one got hurt ok...well at least the editing guy cut those scenes.
wow this is definitely the way to do it just run up with a wheelbarrow full of steel and tip it into a hole full of molten metal and run away as fast as you can before the sparks set your hair on 🔥 crazy 🤣
really crazy dude...🤣
Hair grows back.
Hair might grow back but skin blisters and scar's
@@jams2gud4u and wounds do heal. It’s when you understand that what you do is dangerous you except that. The injuries really happen when a person doesn’t understand how dangerous something is.
Hopefully without tripping.
Whole new definition of mild steel.
Sweepalloy.
Wild steel
@ABDULLAH MH lol
I wonder if that's why I hear stories of the axel going through the floor
@@angrydragonslayer i was literally going to write that. rofl.
@@genkidama7385 ty
That’s not any old rebar ! It’s Islamabad rebar😩😩😩
Emphasis on the bad.
I don't see any women doing these types of jobs. Feminists should be outraged.
Wtf you're weird, why bring women topic just out of your ass? Of course women are weaker they couldn't handle men job, it is men who build our society but dragging women just out of nowhere seem like you have some issue with women, are you gay who hate women cuz all men are taken by women?
Это лучший комментарий!
Wonder how many steelbarrows ended up in the melting pot.
Probably the same amount of workers ended up in their as well
I thought that first one was going in.
@@moshesheckel7369 They only add workers when they do high carbon steel.
Thats why the barrows are also steel. If it does .. no problem
I’m honestly amazed they weren’t all still wearing sandals.
It’s winter:)
Crocs
Это напоминает Властелина Колец. Где орки выплавляли свои мечи в замке Сарумана под землей так же .)
🤣🤣🤣
Guy in 06:08 wow. Imagine waving this tentacle of burning steel in front of your face is a job that you do everyday.
I will never understand why they can't have a curve of steel that redirects the hot strip!
those guys don't do that everyday. Its a new guy everyday
@@k.y.6148 because it Pakistan, thats why
6:17 now.
They train for years wrangling pit vipers then finally onto king cobras.
Сколько эти люди живут ?Я думаю не долго
Most incredible is the lack of steel composition control unless the operator didn't film the process of composition analysis and adding ligands to molten metal. Rebars are critical components and must be made of high tensile strength steel.
Dude. This is a 3 world. I am surprise that they can do this shit anyway.
Most of these videos is bullshit made for yt views
Dude. The criteron is : does it melt ?
That’s all.
it’s not like their is a quality control at various steps of the manufacturing process, or a warranty...
It may also explain why buildings crumble all the time in those countries after the first earthquake, or just after a bit of time. You sometimes near horror stories with buildings collapsing on hundreds of people and whatnot. Next time I’ll pay more attention to the pictures, maybe I ‘ll see something indicating that it’s because of faulty construction materials, but it’s hard to say from pictures
The origins of Tofu Dregs construction materials
ahahahaha you make me laugh mr emil
This was very interesting.... have seen rebar made in highly automated plants before. Everything was going by so fast it was hard to tell what was happening. This small plant uses lots of touch labor. It's easy to see all the steps needed to make rebar.
I worked in a foundry years ago. It was hot, heavy, and dangerous work. Back then we didn't have many safety requirements. Today in America there are many safety requirements. White hot Steel flying around in glowing lassos looks spectacular, but any slight issue can cause it to fly all around factory... have seen it myself.
Now if you work in a foundry, you cant eat beans, you may fart and blow up the plant
@@gregoryeverson741 thanks for comment... beans might be next 'clean' energy source - LOL
The guys picking out the scraps deffinetly had metallurgy degree
very very excellent!
I want to throw my stove, some car parts, and other crap lying around the house in that hole...
I bet this shop depopulates every year a small town and also creates every year a new army of handless and footless beggars.
Well you could look up stats and find actual data no need to bet. While safety standards are appalling human ingenuity and resilience in the face of impossible mustn't be underestimated
@@imac786 Never trust any stats you have not faked yourself!
This video is used in an OSHA training class. The large sign on the factory wall. "Number of acident-free days: 0."
They measure it in minutes so the number is big
@@chancemcclendon3906 100643 seconds since our last injury
Inspector: So how many CO2 saving greening certificates do you require this month?
Factory: Yes
greening ? I don't think these people earn enough to actually buy safety equipment or a proper workplace. Look at those. Greening, are you kidding ? CO2 wise, Still better than nuclear bomb tests tbh.
@@efethecaptain6 The joke clearly went over your head.......
And seriously how does CO2 even compare to bomb test sites? Two totally different things. This is what we call a classic whataboutism.
@@patrickd9551 So imagine this was a joke. Wow so funny, do you have any sense of humor ? You must do stand up shows dude you're extremely funny. Sad that you can't even compare atmospheric harm scales of a factory and nuclear warhead tests.
@@efethecaptain6 yes it was a joke to signify the ridiculous pollution happening right under our nose. The fact you cannot see that, is the exact reason it went over your head. The fact you cannot fathom a joke being used to signify important issues says more about you then it does about me.
And still you want to focus on a practice banned for decades? People do live quite happily in close proximity to those sites.
There are more important things in life. I could list them, but it's probably a waste of words at this moment. Stop living in past complaints that have already been resolved.
the lack of safety here makes me think they had to reshoot each of these scenes at least a couple of times because an injury screwed the shot up.
Выглядит красиво. Но покупать арматуру, которая так легко гнется целой пачкой, я бы не стал.
Im so glad they are wearing the best protective equipment money can buy.
Some of them are wearing bedroom slippers.
Great respect for these hard working Men.
Yes, literally taking putting their lives on the line every day to feed their family. Respect. Sad that people have to live like this and work in these conditions.
The fumes look clean, and I have to throw away my 6 year old car because it pollutes so much ...
Была бы арматурная сталь, хрен бы они её так согнули.
Согласен, но тут нам показали что из чего это делают пойд5т максимум на песочницу.
There sure are a lot of hater in the comments regarding material specs and safty. They live in a 3rd world country, dealing with 3rd world problems, they make do with what they have and I appreciate that. Those of us living in 1st world countries shouldn't be so high and mighty. We were just like them back than.
Where's the EPA,OSHA,worker safety, global warming. The democrats need to take alittle trip.
офигеть... сплавляют в кучу всё что под руку попадает...Вот это сталюка на выходе получается! Мечта поэта...
я тоже так подумал.. но видать качество стали тут неважно особо
@@ЯрикКузнецов-й5ъ так они ж арматуру делают. Арматура ж вроде бы должна соответствовать каким-то стандартам?
@@ВеселийКовач это арматура на отъебись. низшего класса. за дёшего
Есть сталь 40х, а эта минус 40х)
cool to see how they did iron smelting back in 1820 in the present day so we can capture it on camera.
^^^ Sorely-underrated comment right here ^^^ 🤣🤣🤣
@@skyschermerhorn9383 😂
These are the videos that give Osha compliance officers heart attacks watching 😂
0:59 The job of a wheelbarrow resupply guy in MATRIX 3 was way less dangerous than of this wheelbarrow guy 😂😂😵
oh my god, osha would lose their shit.
Quality control - 0, work health safety - 0 , will the rebar stand up to the next earthquake - SHRUG not my problem
Today on "you're guess is as good as mine as to what the metal composition is"
Steel(ish)
It's metal. (Duh)
Metallurgical perfection - (not). Those workers are just doing what they're instructed. Making ends meet.
В тапках все, без элементарных средств защиты какой либо части тела, вытяжек почти нет - работают в дикой жаре. За качеством продукции контроля ноль! О марке стали для арматуры знает ... да никто не знает какая она...
garbage steel..lol and this is why buildings collapse.
6:15 Hot damn now THAT is some skilled labor. You screw that up and everyone has to run from the red-hot metal whip of death.
Excellent attention to safety too.
I bet he isn't afraid of any snake on Earth.
Shop Foreman: 'We haven't had a health and safety inspector for over 35 years! We've never needed one...' and all those open-toed work boots? Stylish, and it keeps you cool in the warm working environment!
I'd give it a 50/50 chance that they've been processing metal for about 3,500 years in that exact location, and in all that time they haven't once upgraded their safety procedures (or implemented any in the first case) or had a safety inspector set foot on the premises.
@@danielwesterlund1905 agreed! Lol
Quite similar to our local mini mill 60 years ago, many processes similar. Depending on scrap supply, they used to heat up railroad axles and roll them right into rebar after heating.
It's a bit of a shame to use high grade railroad axels to make simple rebar.
@@MalawisLilleKanal my thoughts exactly. High carbon steel for rebar 😮💨
I would die in a blink of a second in this environment. Heat noise smoke and not even one part of standard safetyness of a modern facility. Very impressive and also terrifying 😳
They are wearing gloves and safety boots... Its not the worst this channel shows.
Still impresive, but not shure if they know what's in the rebar... I mean, they coud throw whatever inside and still call it rebar
All you people's safety garbage. Learn to take care of yourself.
@@carlospitcher4335 They guy feeding the red hot steel through the machine isn't wearing gloves... hope he doesn't miss
@@carlospitcher4335 bro theyre walking in cancer clouds tf are boots and gloves gonna do
Just wait for drunk Jimmy to come to work
I learned more about steel from the comments than I did the video. Good stuff!
You have to do a shot every time you see an OSHA violation
Nothing better than a bunch of men in bedsheets and sandals working hard in the steel mill
I forge rebar often…. This doesn’t look like it would forge to me…. Maybe rebar isn’t the same in the USA as it is where this video was filmed?
Снято, конечно зрелищно! Вопросов нет. Но что за вещество на выходе?! Пучок веток такой толщины будет значительно прочнее. Арматура с виду 14-16. такой один прут фиг согнешь. А они целый веник не напрягаясь )
Как хорошо прогуливать физику в школе - всюду магия\волшебство и бумажная арматура. Чем длиннее рычаг, тем легче сгибается арматура. Атак да взять 10см кусочек любой стали\железа и ты его фиг согнешь, а возми 10м и будешь удивлен, что как оно легко гнется.
@@MrEvilKumpis Вы попробуйте четырнадцатку хотя бы шестиметровую одну согнуть с тем радиусом ) А потом умножьте на число палок в их пучке )
Будете очень удивлены. Гарантирую :)
Incredible work in an unforgiving environment. Wonder if they are doing analysis of the pot prior to pouring. Probably like we were 75 years ago and the lead man just knew what he needed to do to get the right product. Still incomprehensible to see sandals in the work environment. Although what i did see had toe protection. My hat's off to them.
I think the gloves were handed out for the camera judging by the cleanliness of them
I hope those worker don't have to supply their own pajamas.
I don't think they have the slightest idea of the content of the pot or particularly care.
@@ben68442 Rofl. Nothing but the finest safety wear!
нашу арматуру они бы так не согнули
EU: looks at me and says "BADDD!!! man stop using plastic straws, you are destroying the planet"
mean while in third world nations:
Ахуеть! Закат солнца вручную 😲 какая интересно марка стали на выходе?
Сплав железа со всем, что под руку попало, иначе - сплав с непредсказуемыми физико-механическими свойствами 🤗.
G-40-60
Сталь пластилин три.
@@ОльгаНикифороваСм сильно сомневаюсь что это ст. 3
Ну, стандартная марка - сталь ХЗ.🤣
IS LAMA BAD STEEL is a perfect name for that crap. Coming to a crumbling building or bridge near you........
I live i Arizona , at the border , with Mexico,, at the port of entry in Nogalas, AZ, a truck was coming through from a plant in Mexico that makes rebar, a big load, it was stopped because the rebar was Radioactive , A dentist in Tucson paid a company to dispose of an old, non-working Xray machine, BUT instead, the company took the money and sold it for scrap metal to get rid of it, the machine ended up sold to a rebar company in Mexico with other scrap metal, No one removed the radioactive elements from the machine ! they dont know if any other trucks got through with radioactive rods that were sold in the US !!!
Sometimes you walk across rebar that is so brittle that you can snap it in half by hand... This is where it is from.
That would be China. This is in the Middle East, where buildings have to stand up to wars every other year.
@@josephastier7421 Their secret is that they don't build things to stand up to battle, they just let everything within several blocks turn into rubble, and then rebuild with the scraps from the ruins.
Nice to see 'new' gloves being worn..... Wonder what happens when no one is filming....
Gloves are back in the bosses cupboard...
Great video, but no thank you when it comes to your steel. What grade is it? Probably called 'soup of the day' or 'surprise'. At least some had boots and their traditional safety clothes! 😅
Okay even for me who lives in the same country where this god knows what they made is too shitty. We always buy branded rebar. EVEN i dont know which freaking brand this is. MS wtf is MS.
Wow
Imagine the number of people who got burned in that process in order to get that process to where it's at right now.
Still needs a lot of automation
Where is Greta to protest global warming in front of these guys? Lol! I can’t even imagine what all these guys are breathing in…lead, magnesium, organic and inorganic chemicals etc etc
Jesus christ, that guy at 6:15 just casually catching a molten steel bar and redirecting it.
Terible... Factory.. Very.. Hard and... Skilled... Workers... I.. Like it... 👌👌👌👍🏾👍🏾👍🏾😁😁😁.
Toxic air just vented out. No filters or air control. No proper PPE. Imposible to compete!!
Looks like lightsaber production ...
When people that work at the mall complain about the work environment....they should watch this
Good morning, one question, is that furnace that you are melting an induction furnace or is it a furnace that works with a diesel burner and air
The impurities and voids in those ingots they created was staggering I can't imagine the steel has any sort of measurable structural capacity other than the fact that it's there.
Haha yeah the porosity on those ingots made me blink a whole lot.
Umm... this stuff was used on the world trade center.
@@moshesheckel7369 This was the world trade center.
@@EnosShenk yea I bought a 4$ axe from the dollar store it worked good so I bought another one. This one the axe head snapped in half like it was ceramic lol I looked inside it looked like an aluminum cylinder block.....
That one must have been poured from the top of the molten pile hahaha
Maybe 20% iron and 60% aluminum and 20% broken toilet bowl shards
You dont use rebar for structural capacity. It just holds concrete together and keeps it from cracking. The voids in the ingots are hot rolled out while white hot, there is no voids in the rebar, as seen in the finished stack. When you are smelting crap recylcleds together, you expect pits and voids in the first pour. They are just cleaning it up in the first ingot, and rolling it hot from then on to refine it..
Any OSHA inspector watching the first minute of this will have a heart attack...
Working at night when it's cooler is a great idea.
Think they are just running 24/7...
Хим. состав? Механические свойства? Нет, не слышали...
Такую арматуру только на кровати железные пускать можно. Класс прочности - че?!
he is using a cigarette to filter the air so he can breathe better. Haha wow thats a bunch of nasty smoke
Что то я у этих бородатых парней лаборатории не заметил. Это они лихо из утиля арматуру делают.
As impressive as the operation is I'd like to know one thing. What kind of fabric are your clothes made from? I'd have holes all in my clothes
this is a scene out of mad max
Страшный сон ТБшника. Если подающая клеть вдруг по какой-то причине остановится, успеет он перепрыгнуть через плеть или будет шашлык?
Any OSHA inspectors recurring nightmare.
It’s “incredible” that no one has reinvested even a few rupees in a used crucible😂
Стпль марки ХР187 - ХренПоймиКакая.
Watching them dance with the hot rods is truely terrifying 😮
Mad respect for the molten ropes
The OSHA man just had a seizure...
Q: Hey mister, where is your safety gear?
A: What's safety?
I wonder what the quality of this steel is because the products from which it was made do not look promising.
100% quality guaranteed
Very cool workingplace! The workes can even come to work in their pyjamas!
Islam a bad steel. Try to take 6 rebars and bend them in half like that.
New gloves from the H&S team, nice 😉👌
What’s make in Pakistan should stay in Pakistan.
Yet somehow we in America have to go zero emissions..
A lot of haters in the comments that that are talkers and not doers
and you think YOUR job sucks?
следующее видео, делаем из арматуры гайки)
Man this looks like an off world star wars colony.
I really didn't see anything better about this industrial process than what might have been done in 1922, 100 years ago.
If this is how things, are, Pakistan needs to get help.
More recycled material
Looked like 100% in this case
This IS 'modern' Pakki-stan. Armpit of the world.
What alloy is that? "A bit of dis and dat"
Amazing reenactment of the 1900's
What are you talking about... you should check out the Chev factory videos from the 1930's... even those guys were wearing safety equipment
Так вот как делается сталь мг3 (мягче говна)
More like Islamaverybad steel.
Poor guys working themselves into early graves. As if we have complaints about our lives.....
Yeah, I don't feel like complaining about anything, after witnessing that.
I'd like to make all these 20year old computer geeks that file a grievance if they don't have the latest ergonomic massage chair for their cubicles, sit and watch this for 8 hours.
Next millenial that complains about "how hard" it is at their job at walmart, McD's, etc.. ... go spend a week doing these guys jobs .. for their pay!
Full credit to these workers!
Ha yes let's force the young ones into abject poverty in a ridiculously dangerous environment. That'll teach teach them! At least... that'll teach those who survive... Let's start with your kids!