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What is epoxy coated rebar and why is it being banned?
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- Опубликовано: 17 авг 2024
- This video explains why epoxy coated rebar is used in concrete. It also discusses the challenges with the use of epoxy coated reinforcing bars. The video will discuss why many states are moving away from the use of epoxy coated reinforcing bars. Then the video talks about other types of reinforcing bars and how they can be used to stop corrosion within concrete.
Report over structural evaluations over different reinforcing bars:
docs.lib.purdu...
Thanks to Hailey Goodale! She edited this video and is my Director of Awesome.
My website is: www.tylerley.com
If you would like to donate to my channel please visit www.tylerley.com/giving
Very galvanizing topic. While it’s not set in stone, it reinforced my views on rebar.
very topical. We'll have to keep an ION you.
Galvanized rebar, something to zinc about.
Oh for Christ sake.
Bravo
Very funny... DAD!
You know, I couldn’t give a rat’s something about rebar, but this guy’s explanation and style made it a very interesting and enjoyable learning experience. Thanks!
Rebar holds up the world, nearly every bridge, building, road and sidewalk you use. When the final tale is told, rebar corrosion will be identified as a major contributing factor in the fatal collapse in Surfside, Florida. This is good basic knowledge for any citizen concerned with how the government spends money or how to tell a good contractor from a bad one.
😂😂 yep 👍
This guy explains it well and the video is pretty good. BUT there's no reason for the goofy background music. When you're speaking to someone, it's incredibly rude to play music at the same time. Background music is the PLAGUE of youtube. It's just horrible and ruins so many would be great videos.
@@larrybuzbee7344 rebar over time and exposure to nature will rust! Rust causes expansion and the crumbling of concrete! It has nothing to do with good vs bad contracting! Good vs bad inspectors are another story altogether!
@@M_Ladd Of course you are correct regarding the properties of rebar. However, my point, if a little ineptly put, was in response to the original poster's self described lack of knowledge or interest regarding rebar. I meant to imply that general knowledge of the sort you point out is valuable to the ordinary citizen not just specialists.
In the wake of what happened in Miami the other week, I suspect this topic could be getting a lot of attention, possibly even before they stop digging up the dead.
Seeing as chlorides are the enemy of rebar it will be interesting to see if the chlorinated pool water was leaking into the Miami building support structure. Chlorine is much worse than chlorides on steel.
@@jimkenealy6448 from what I've seen everybody talking about and videos talking about it was not doing the waterproofing correctly and water would pool in the parking garage
@@jimkenealy6448 my thoughts exactly, soon as I heard chlorides I thought of all that pool water pooling up and soaking the concrete.
@@bigbadbart1 In wood construction water proofing is secondary to water removal, you assume water will get in anyways at some point, so you focus on removing that water quick by drainholes, air circulation and so on, that helps too to know when your water proofing fails.
@@bigbadbart1 i would say that is bad architecture design/construction materials/and poor inspection standards/enforcement all together, if all it took was not doing the waterproofing correctly to have a total collapse like that.
Side note: As a German it makes no sense to me why Americans call every zinc coating 'galvanized', even when it's actually hot dipped. The term should refer to the process of creating thin metal coatings with electrical current. For example you could also galvanize steel using nickel.
I work in the maritime engineering sector designing port & harbor structures to withstand the aggressive corrosion environment of seawater exposure, both full immersion and intertidal / splash zone. Epoxy coating fell out of favour decades ago for the reasons mentioned. But for most applications the most effective and least cost solution is a) increased concrete cover (3” or 75mm is standard); b) low water cement ratio (< 0.4) which decreases porosity; using class F fly ash to replace 25% or more of the cement (also reduces porosity). In severe exposure locations we also use admixtures such as calcium nitrite or silica fume as corrosion inhibitors, although the latter can cause workability/ finishing issues. We almost never use galvanized or stainless bar, but MMFX and FRP bars are showing promise too.
Cover is king !
I am a gas and electricity supply engineer and I learned about the content of this video in my first semester. I.e. it's got nothing to do with my day to day job or even large parts of my studies. Cement cover of rebar is key and even in non-maritime building environments, the structural engineer needs to look at every crack and determine, if the cover is compromised. (If the structural engineer is any good, he has enough of a safety margin calculated into the structure, that nothing happens.)
Is active protection used at all?
Can you please explain why isn't galvanized used more often?
@@larryclemens1850 Doesn't last in wet environments.
I also love concrete, retired. We built seawalls, retaining walls,foundations and bridges. I have used regular, epoxy and galvanized. We have even but epoxy coated rebar inside a pvs pipe, and even stainless steel rebars. I never picked type rebar, the engineers did that. You are spot on about scratches of epoxy causing spot failings, pardon the pun. You can also alter concrete, the higher psi the less chloride gets bar. BTW Stainless steel steel corrodes under concrete, lack of oxygen kills that.
When we designed a seawall, we knew area completely underwater/ground was going to be fine, no oxygen. The areas up in to air, if painted and isolated would be fine. It is the area that gets wet and dries that is the problem for corrosion, and concrete is a water magnet. You need both air and water for corrosion.
So my best way would be hot dip galvanized, with high-psi latex concrete. With of course appropriate safe guards to make sure of little scratching and then recoating in field. BTW we used plastic wire ties to hold most of the bars in place to avoid the corrosion being brought into system by wire tire. Because something corroding inside concrete no matter how small would start the process. Also making on concrete as thick as possible over rebar helps prevent issues. Oh on latexed concrete, we used to pour concrete underwater for underwater foundations using tremie method and we added an additive to concrete that made it more jelly like, I forget exact name this also has side effect of sealing concrete. I hope all this helps someone. Great video on a misunderstood subject
When you say plastic wire ties, you mean zip ties are ok to use?
I worked with FBE for 20 odd years in the family business. Powder coated all of the rebar in the UK Tunnel to France and the test tunnel from Windsor Ont to the US.
Who knows what that additive is called and if it really seals the concrete?
@@PaulyDownUnder yes regular cheapo zip ties for smaller bars, faster and less damage to epoxy bars
I did bridge maintenance for years in a salt water environment, many of the bridges and other structures from the 1930s to 1950s did pretty well, but 40 to 50 years latter many parts of the structures were delaminating. Thank You for this video most people don't know about this issue.
I am not sure if it's related, but apparently there is something special about pre-nuclear age steel. I'm sure someone here is an expert and will chime in.
70+ years ago, as a young child, I watched my uncle install a galvinized pipe handrail in a concrete (outdoor) stairway.
That pipe still looks as good a new. He did it by puting the ends of the pipe into glass jars, poured the concrete around the jars, then filled the jars with lead.
The glass insulated the pipe from the concrete and that prevented the corrosion.
Somehow I just can't visualize this process .
In Scotland they drill the hole place the railings in the hole and pour lead into it.Been done this way for centuries.
That's fucking genius.
In short, this is a trade secret.
That's a very old process, and it's brilliant, called leading in. You'll see it on metalwork attached to very old buildings, and it's completely removable without having to damage the stone around it.
Excellent explanation. I was an Army Reserve Engineer Officer in 1991. I ended up having long conversations with an Hawaii NG Major. We talked about weathering steel, epoxy coated rebar, and chinese steel. He warned me about all of them. The weathering steel was being eaten through in less than 20 years in the salt air at the U of Hawaii. He described the epoxy coated rebar being "cut" by scratches. He also warned that he had seen chinese steel come in that was less than 1/3 the ultimate strength that it was supposed to be.
From 1985 to 1991 I had been using regular rebar in my bridges and sealing the concrete. After that, I went to high strength rebar and extra sealing. I came up with using weathering steel in my structures and having it expoxy coated. Our weathering steel was 55 ksi but I designed for 36ksi because I knew that the small towns that I worked for would not do the recommended maintenance. I did not use concrete in my superstructures because it was cost prohibitive for us. These were small local bridges so I used wood or steel bridge kits that the local road crews could assemble. It was a hold over from my time as a Bridge Building Platoon leader in the 70s. I just found your channel and subscribed. I look forward to viewing your other topics. I retired 7 years ago. Good Luck, Rick
Richard,
Thanks for the awesome story. Please keep the comments coming. It is great to get feedback!
Dude that is some heartwarming material right there, socially conscious engineering is the best. Taking the "human factor" into account when designing thing should be a standard in engineering, but it sadly isn't everywhere.
Weathering Steel for Saline Coastal Areas Developed May 7, 1999 Weathering Steel for Saline Coastal Areas Developed.
Tsu Works.
Model bridge structure built at NKK's Tsu Works using the company's new weathering steel.
NKK has developed new weathering steel that requires no coating even in coastal areas with large amounts of airborne salt. Marketed as CUPLOY400-CL and CUPTEN490-CL, the new steel (containing1.5% nickel and 0.3% molybdenum as additives)has recently been chosen for two road bridge construction projects in Niigata and Mie prefectures.
NKK's new steel is characterized by its complex additives of nickel and molybdenum. With conventional weathering steels in a salt-rich environment, it has been difficult to prevent the progression of corrosion from the concentration of chlorine ions permeating through rust layers on the steel surface.NKK has successfully optimized a combination of nickel and molybdenum to effectively prevent the concentration of chlorine ions, thus enhancing chlorine resistant properties.
In addition to its excellent atmospheric corrosion resistance, the new steel, though added by alloys, offers remarkable mechanical properties, guaranteeing JIS SMA400 and 490. It also features good weldability due to the restrained carbon content, reducing work load by virtue of lower preheating temperature. As well, because initial rust streaming is minimal, appearance is enhanced.
NKK has confirmed the new steel's superb chlorine resistant properties in field exposure tests conducted at several locations and also in tests using a model bridge structure built at the Tsu Works. In developing and commercially producing the steel, NKK collaborated with Kobe Steel for the welding materials and with Mitsuboshi Sangyo for high-strength bolts fitted for the steel.
The new steel has been chosen for a single steel truss bridge (100m in length using 330 tons of steel) to be built in Niigata Prefecture and completed this August, and for a single non-synthetic steel-girder bridge (100m, 170 tons of steel) to go up this June in Mie Prefecture.
Near seacoasts and other saline areas, ordinary steel is generally treated with heavy corrosion-protection coating, which costs about ¥10,000 per square meter. While the new weathering steel is priced some 35% higher than conventional weathering steels, the feature of not requiring heavy anti-corrosive coating means that initial corrosion protection costs are held to one-third of heavy coating methods. Moreover, since periodic recoating is not needed, the new steel can cut total life-cycle costs dramatically, including costs of long-term maintenance.
All Rights Reserved, Copyright © NKK Corporation Terms and Conditions
Head Office: 1-1-2, Marunouchi, Chiyoda-ku, Tokyo 100-8202, Japan
Tel: +81 3 3212-7111, Fax: +81 3 3214-8400
www.nkk.co.jp/en/
One thing that is suspicious, this product seems to have disappeared only to be replaced by the ineffective American corten weathering steel, it seems NKK was coered economically by selfish vested American interests!
@@homeopathicfossil-fuels4789 dude that's half of engineering. The issue is the people who write the checks.
THIS is what the internet was envisioned to be about. Not concrete and rebar exactly, but this type of content. Something with real substance with and exchange of ideas and information. Look at the number of views. I've seen pieces of what is supposed to be popular and trendy that have far fewer.
Good on you Tyler! Keep up the good work.
Foamer 44 Except it should be Cardi b. doing the talking.
@@RedboneUnincorporated So I take it you thought Tyler's post was a waste of time and there weren't enough guns and half dressed dancing girls? Why did you bother even viewing a post on rebar? What did you think, from the title, it was going to be. How to turn a piece of rebar into a nuclear missile?
Oh well, no accounting for low brow negative IQ twitting trolls.
Revisionist nonsense. The entire history of the internet says you're dead wrong.
One thing the internet wasn't intended for is those A-holes with their useless non constructive comments and snide remarks. THAT imo is far worse than RUclips not suggesting only AAA content videos which btw, you can actively search for... if you make the effort.
@@foamer443 No, it means he heard someone else use the "Thumb suck in your safe space" line and thought it sounded so edgy and cool, that he couldn't wait to say it himself as though he'd thought of it. In 2018, he was calling people "beta cuck" and thinking that made him sound edgy
As a retired ironworker of rebar, I can appreciate the facts presented in this video! I epoxied rebar one time on a job I was working on.
As a painter I had to coat rebar on a treatment plant job once .We called it "fusion" epoxy.
@@xochipili1 o yea? That’s interesting!
Enlightening for even the common person. I ended up watching this video because of the condo collapse in Florida. The galvanized rebar sounds like a solution. I also watched the video on spalling. I learned a lot and I enjoyed the videos.
Make the rebar out of my wife's meatloaf. It's resistant to acid, bile, E.coli. draino.
Bazinga
Let's hope your wife never sees your comment 😅
@@pugnation Zezerbing can always says that she is a bad cook but has good look.
Needs a engineering application of ketchup
Get a patent
I can't wait till the next party I'm at. I will be the one everyone moves away from when I start talking about rebar. I will make sure I am close to the appetizers.
Good luck Larry!
That's one way to get the lion's share of the appetizers.
Yes, the food is the object. Very interesting subject though, I learned something.
"hey have you heard about the rust problem in rebars ?"
bring a bat to fend off the flood of pussy
Just don't get in my way when I'm coming in for the Nacho Doritos.
Tyler's passion for rebar is admirable. I'm a GC, he's right. Epoxy is a "raincoat" barrier, which makes it vulnerable to holidays and damage from rough (normal) handling in shipping and on job sites. Galvanizing is a tough and proven way to make steel rust resistant, that's why it's used for most construction fasteners and bracing materials.
There is abrasion resistant epoxies but they are a bit more expensive.
Worked with steel all my life and outside work in iron that I did. The customer got it galvanised whether or not they asked for it !
I stopped specifying paint or epoxy coatings on outdoor structures for my employer years ago in favor of hot-dipped galvanizing. The cost difference between them narrowed greatly from what it used to be, and the longevity of the structures easily tripled.
I say just get rid of the bridges and add ramps on each side. Then force the car companies to make every car able to withstand a 125 foot rally style jump. Our drive to work would be invigorating.
J M hilarious love the idea!
How do we get you put in charge of all things “transportation” in America?
J M 2020!
Hell yea!!
**revs up, plays musical Dukes of Hazzard horn** YEEE-HAAA!!!
I know that's racist, but I grew up with it and it was awesome. The show wasn't even racist other than the Confederate battle flag painted all over the orange car (General Lee). One solution to everyone driving around in racist General Lees is to keep bridges...
🤣🤣🤣👍👍👍
If it weren’t for this guys excitement about the topic, I would’ve clicked off this video a long long time ago
I never got past 30seconds a stupid idea in the first instance. Nothing for the concrete to hold onto!
ReconMarine 1969
It is unfortunate for YOU that like so many others you have the attention span of a housefly.
The object is to learn everything that you can ... Whether you like it or not and teach it to your
children, so they do not become dumb-asses as happened to you.
You can partly blame your parents for most of that.
The children HAVE to become smarter than their parents and their teachers, otherwise, there is NO
progress.
@@andrew_koala2974 get that stick out of your ass bro
I wish he was less excited and talked faster and more quickly to the point.
Same!!!
In my working career, I managed estates on an ocean island as a builder/contractor and can attest to the various qualities of galvanizing. The more modern stuff (from the '80s to the 2010s) the quality of the hot-dip galvanizing has fallen greatly and the salt air rusts through in 10 years or less
. Some of my places had galvanized fasteners from the '40s that showed no or little rust from 60 plus years of exposer to the salt air.
So I would say from experience that your comment about thicker galvanizing coating is spot-on!
You know what's sad is how many municipalities required coated rebar. How many bridges will see critical failures?
If you've ever worked with coated bar on site, you know there's no possible way to ensure it doesn't get nicked. I haven't heard some groups are actually stopping it's use, but I completely agree, the galvanized is a much better solution.
Municipalities enforce building codes. Building codes specify when steel must be coated. Codes are developed by industry professionals, to meet ongoing issues. Some contractors take short cuts, some HOAs put off maintenance, buildings age and need regular maintenance. Seems like the Surfside unit owners ignored warning signs for many years. Workmanship may have also played a role. Well before the collapse.
what if both were done, first galvanize, then coat
@@marinamanuel2796 now we're on to something. we should use this comment page to form a business. who's in?
@@marinamanuel2796 most coatings don't adhere to galv...unless you pickle it...which is a technique used to neutralize the cathodic resistance of zinc. i'm no scientist (well actually i am in a roundabout way) but i'm guessing if you use a product to neutralize the properties of the zinc, it could compromise it properties elsewhere.
Have been out of Construction Inspection over 20 years. Yet, you got my brain working today. Seen alot of rebar in my past.
Friend: what do you watch on RUclips?
Me: it’s complicated
Yes.
The most common question is "What TFH were you searching for to make THAT come up?
@@InsideOfMyOwnMind I'm at a point where RUclips is just suggesting this stuff to me before I even start searching :-)
I mentioned to my friend the other day that I watch a lot of RUclips. He said "you're such a millennial". He has no idea....
I got here from watching videos about spear fighting.
When i worked in a foreign country, it was my first time to see a coated rebar and thinking that it may affect the over all strength of the concrete. In my country, i've seen building demolitions built like last 2 generations. Re bars inside are actually looks new. Never seen a corroded rebars imbedded in concrete. BTW good point on the damage coating
When you listen closely you can hear it's actually Saul Goodman speaking
That was exactly what I thought when he first started talking.
Totally
Ayo how did i not hear this before this comment
@@pieterpennings9532 I didn’t either
😂
I'm not in the construction or civil engineering field but I found this fascinating. I love learning about anything and everything, well done, thanks.
I too am a veritable cornucopia of useless information!
Did you know the Earth is flat.
@@Faithful_Tribe You mean like the top of your head?
fascinating indeed
This is on everybody's mind. Thanks. At my work's technical library 20 years ago, I found a 5 volume set of ACI Manual of Concrete Practice (1990) in the trash. Needless to say, I saved them so my family and I could learn about concrete.
Louis Emery
everyone's mind. NOT everybody's mind.
EveryONE is alive everyBODY is DEAD. --- You will find plenty of BODIES at the cemetery.
You are not yet fluent in the Englis language and failed to educate yourself by not reading
books by accomplished authors.
Did your mother ever tell you that there is no ONE like you.
Understand that ONE is the ultimate number.
Get the point and stop being a sheeple. Learn correct English.
@@andrew_koala2974 - What?
"The key difference between everyone vs everybody is everyone is more formal than everybody and more common in written language. Contents. “Everyone” and “everybody” are indefinite pronouns. They can be used interchangeably although there is a slight difference between them based on their usage."
- confused words. org
@@andrew_koala2974 Didn't your mother teach you not to be a raging, pedantic spaz? Also, there are multiple grammatical errors in your comment, which is *deliciously* ironic.
Many years ago, I went on a tour of the material research labs of the Florida Department of Transportation. In one of the labs, they were running corrosion tests on epoxy coated rebar. Every time a new and improved rebar was proposed, test samples were sent to this lab. They took the rebar, encased 2/3 of the rebar in concrete and wired it up to a mild electric current and submerged it in water (the test samples were called lollypops because of their shape). The longer it took for the epoxy to fail, the better the product was considered.
Before to apply epoxy coating you must clean perfectly the rod bars removing the rust first and remove any oil on the surfer. After this you can painting. Hot deep galvanid is better is much more strong with 70 - 100 micron minimum.
@@adrianobonaldo8941 "clean perfectly the rod bars removing the rust first and remove any oil on the surfer." The problem with your statement is that it is difficult to accomplish in the lab and almost impossible to accomplish in the field. It is too easy for the epoxy to be damaged by mishandling of the rebar in the field and the abrasion that occurs when the concrete is poured will finish off any chance that a rebar has a completely unmarred coat of epoxy.
@@kennethanderson8505 Yes than is clear that HDG is the better coating for rog bars. Epoxy coating is delicate and for sure on site is quite easy to be damaged. The HDG coating actually best solution, instead of stainless steel rod bars.
Did you tested some pieces of bars with the epoxy coat and polyester powder coating in salt spray conditions for 1500 hours or 3000 hours, like ASTM standard?
@@adrianobonaldo8941 I was a visitor, not the lab manager. The point of the visit was to show that epoxy coatings have problems and they were testing for it.
Don't know why this popped up but I learned something new and unexpected today.
Same here. I learned a lot but have more questions I need to answer. I definitely subscribed.
I know it's not fully popular right now, but this kind of content is worth it's weight in gold.
The problem is not installing the painted rebar, the real problem is trying to repaint it after the concrete has hardened.
Dateline 3030; Engineers have released their findings on the cause of the sudden collapse of the Golden Gate Bridge. The primary study concluded that the excess weight of 3000 coats of paint is to blame. 🙄
😂🤣😂🤣👍
Not so soon dear atleast 3000 years later. Didn't you hear 1 coat per year!
@@sanjay999992007
It didn't collapse yet...
chip, sand, paint, repeat?
MrOramato, should it be that life continues to exist on this world in 3030
given that the alleged civilized intelligent man who is becoming more dangerous, bloodthirsty
and destructive as time progresses, we shall not need bridges.
The best bridges to build is between nations, cultures and religions as we all face exactly the same
problems in life.
2:16 "Epoxy Coated Reinforcing Bar"
Oh my god, I'm a grown ass adult and I just figured out why it's called rebar.
Me, too!!! I’m 68 and the ‘light’ just came on 😵💫
Ok, that's good. But do you know what Prebar is??? JK, I just made that up.
Expoxy coated rebar has higher development lengths, meaning it needs more surface to "grab" or bond to the concrete to add strength. This makes splicing more expensive in beams and slabs as the overlap from one bar to another is longer. On a bridge deck or a grade beam, this adds up very quickly.
Unless you use couplers.
I’m glad you took the time to make this video! I spent my career both installing and teaching reinforcing steel, along with post tensions cables. Anyone who thinks this video is a joke lol try looking around on your next trip to work lol. Anyway thanks for this and I’ll share with my ironworker friends!
The fun thing about galvanized steel: The corrosion products of zinc tend to be larger in volume than the zinc itself, so small flaws in the zinc coating will tend to be filled by zinc corrosion products. Also, the positive zinc ions on the edges of the flaw will attract negative chloride ions away from the steel, providing significant protection to the steel, even in the presence of a flaw.
The Parthenon stood for 2,300 years because the columns were joined to headers by iron hooks dipped in molten lead.
Interesting, how do you know this?
"
Undoing past doings
Before the restoration team could begin, they had to take apart, block by block, and repair nearly every piece of the Parthenon. That's because early restorers, most notoriously a Greek engineer named Nikaloas Balanos who led restorations from the late 1800s to the mid-1900s, put column drums and whole blocks back in the wrong place. Even more damaging, Balanos used iron clamps like the one seen here to hold blocks together. The ancient Greeks had done the same, but they had coated their iron with lead to prevent rusting. Balanos's uncovered clamps corroded and expanded, cracking and even destroying the marble.
"
Leading in stone was not rare in antiquity, (beware of rain caused lead runoff though) but the Parthenon stands for multiple thousands of years, because they used stone, not molecularly unstable man-made materials. The iron simply increased its resistance to wind and earthquakes. Shaping interlocking stones was another technique used in antiquity.
I used to work for a construction company and I remember a civil engineering colleague telling me that they would leave fresh rebar outside to get thoroughly rusty before use because the resulting rough surface is an important factor in the microscopic bonding between the concrete and the steel.
True, just like nothing grips snow better than snow.
@@RexinOridle:
🟦....Huh? SNOW-TIRES made of SNOW??....Whut???
@@joshhayl7459 No, the grooves in snow tire holds snow, which gives you the traction on snow. Rubber itself doesn't grip snow. Rubber grips ice.
I'm an electrical/computer engineer. I know almost nothing about civil engineering, but I find pretty much all STEM topics interesting. I enjoyed your video! Thanks for sharing!
Same here
Iron is way too tasty to oxygen
Hemp reenforcement
Galvanizing sounds good. Let's just study and repeat history and use Rice as the starchy goodness keeping that structure dragon ready. Rice.
@@sifulowang back to the mine
Rebar can not corrode when fully encased in concrete, the alkaline conditions of concrete form a layer of iron hydroxide on top of the steel. The problem are microcracks inside the concrete that allow the water to get to the steel, once the steel starts to corrode it expands and cause more cracks and more water can get in. Thats why concrete needs to be maintained every few decades depending on outside conditions and climate.
Material Scientists are working on self-healing concrete to get rid of the microcracks. Alkaliphilic bacteria and especially one particulare type called Bacillus pasteurii can excrete mineral calcite. Those bacteria embedded inside the concrete along with a form of starch as food are able to survive for decades. The bacteria are dormant untill cracks form and water gets to them, they will wake up and eat the starch and produce calcite with bonds to the concrete and heals the crack.
I owned an older house in Australia that had concrete piles nine feet long that the entire house stood on, it was fifty years old and the Rebar eventually corroded splitting the piles. Piles were under the house dry well ventilated and no moisture apart from where the piles went in to the soil. Loamy sand dry, eventual failure was inevitable. Just my experience . Cheers.
@@axeman6560 Not an expert here.....Humidity would be my guess as to who's the culprit....
@@victoreous626 yes was on the gold coast of Queensland Australia pretty humid there.
wow sounds like alien invasion
The bacteria idea seems to be the most sensible and effective solution to me. Tweak the concrete, not the bar.
But I am an electrician, not a civil engineer.
This guys enthusiasm is infectious. I have no interest in rebar but saw the whole video.
I did not study architecture or engineering, but you make it fascinating to learn about and simple to understand. Thanks. 😊
I am a structural engineer in the netherlands and I’ve never seen the use of epoxy coated rebar in practice. Generally, we design bridges with a rebar cover based on the expected reference service life (based on the eurocode). Ususally 35mm for a up to 50 year service life and 50mm of cover for a 80-100 years of service life. Additionally the cover gets increased by 5mm increments depending on whether or not the concrete surface is inspecatble, the type of formwork and cholride conditions. Interresting to see that the epoxy coated bars perform so poorly as this goes against intuition. You’d think it’s coated so it be good.
Yea that's because rebar doesn't even corrode inside of concrete, there's no moisture lol. It takes very very long
Well, it does work perfectly... when it's a flawless coating at the time of pouring. But like he said, the coating is never flawless, even if handling very gently, which, let's be honest, the iron worker is not going to treat rebar like a new baby. Epoxy coating is one of those great ideas that is great in a lab, but marginal in regular practice.
35 mm for a fifty year service life is actually a pretty good run. As a contractor specializing in concrete repair and construction, I generally shoot for 50-75 mm in everything I do (when not otherwise specified). I have a hard time imagining achieving accurate 5 mm increments of measurement in steel on a slab though, since the slabs are often sloped (and steel men never take this into account), the steel can be pushed down in placement of concrete, and few rebar-men are more accurate than about 20mm with any degree of consistency when placing horizontal bars (in my experience). You guys must be following your steel placement people very closely to achieve such tolerances.
The reason the epoxy bars do so poorly is the same reason you get a "holiday" around concrete repairs in failing concrete- there's a pent up charge imbalance that needs to use the rebar as an anode to reach equilibrium. Coating a bar or replacing damaged concrete will simply result in the inevitable corrosion moving to the nearest available place to react. In the event of a holiday that is the edge of the newly placed repair, and in the event of epoxy bar, it will be concentrated at any place the epoxy is damaged.
i poured my house with 3 inches (~76mm) of cover so it would last 200 years?
@@9001greg well, there is moisture. Concrete is porous, and is like a wet sponge. The resilience comes from the water in the pores in the concrete having dissolved chemicals in it that form a thin protective film over the rebar. The PH of that solution is generally higher than 10, sometimes even 12. Very basic. This protects the steel from rust, and the concrete from acid decay. Eventually it runs out though, and this is why greater coverage leads to longer steel lifetimes.
Concrete has a PH of 13. When steel is subjected to an environment with a PH of 10+, it naturally passivates and forms a corrosion inhibiting layer. The only thing that can de passivate the steel is the lowering PH effect known as carbonation or the introduction of chlorides. The key to preventing corrosion in new reinforced concrete is ensuring adequate concrete cover, low water to cement ratio material and mitigation of water ingress. Expansion joint systems, adequate drainage, coatings and maintenance (Crack sealing) drastically extend the useful lifespan of reinforced concrete. Impressed current and sacrificial cathodic protection are also very useful. The problem with reinforced concrete durability is that everyone assumes that place and finish is the last step in the process. Unfortunately, concrete structures require preventative maintenance or specialized repair contractors. The latter is costly.
That is absolutely right but water cement ratio control is not often encountered
You nail it.
What are you talking about low water to cement mix. Are a building structure you have to use a correct amount before they use any cement from a truck they have Preform a slump test to make sure it has the correct amount of water. If it doesn't have enough water it becomes brittle and powdery it doesn't cure properly. What your saying is crap read from a book of little experience.
Rodney Jones I have an engineering degree focused on concrete material science and 13 years of experience executing structural condition assessments for a living. You don’t know a damn thing about concrete. Slump is a measure of workability not water content.
Slump can be any value depending on the method used to compact the mix but strength is determined by water cement ratio and the more water in the mix the more expensive cement is needed
I build bridges in Virginia. Depending on the class of road we use either MMFX or Stainless. The stainless is insanely expensive but it is what VDOT wants. Maryland still uses the epoxy bar. One solution is using lightweight concrete, it is a low permeability concrete and keeps the water out.
That's interesting - I don't know much about reinforced concrete, but in boat building and repair the rule is that if the stainless is going to be continuously in contact with stagnant water, it creates an anoxic environment and then the stainless rusts as fast or faster than regular steel, and isn't near as strong to begin with. So it would seem like stainless rebar would be a no-no in reinforced concrete.
Alaska is making the switch to MMFX for bridges as well. Definitely a major pain to bend MMFX in the field lol. Hardest bar I've dealt with.
@@bawrytr thats what i tought as wel. This is exactly the reason you dont see unpainted stainless steel boats. If it was that simple we would be building stainless steel boats here in the netherlands. They also tryed the cor-ten steel, wich wil grow an oxide layer in outdoor conditions and then never rust through. But guess what? The stuff wil gone just as fast if not faster then normal steel if submerged. So just like stainless steel it wont work for boats. So we are still building steel boats as there is not really a good replacement for it except for maybe glass fiber, but that also has its own problems.
@@bawrytr high use bridges are stainless rebar. It is something to see a big shiny mass of rebar. Apparently it works, they are spending way more per pound for it then even MMFX
@@sarahfuller6654 we have been using it for years without many issues except it is hard to get because it is sole source,
27 years in construction with 17 of those years as a ready mix operator I have seen epoxy coated rebar withstand corrosion. I’m 100% for!
Really dude? That digital white background has to go man. Makes me feel like I'm in a mental institution.
LOL
I'm afraid it's true... you are still in a delusional state , and you've been here in the institute for the past two yrs ..........
@@martinthorogood6223 LOL, I was going to ask, "are you sure you're not still in a mental institution?"
Those were good times!
IKR - A white drop cloth background w/o the digital overlay would be so much better...
Spend one afternoon laying and tying rebar... and you will know why it is dinged...
You can tell who ties epoxy coated rebar, cause they normally have the green touch up paint on their cloths.lol
That shit gets everywhere.
Ive hauled a lot of ECR and im here to tell ya, that stuff is scratched and dinged up BIG TIME even before the steel men get it on site. Why? From the moment the epoxy is dry it is man handled by fork lifts, frieght lifts, etc. Then its often banded to hold the bundles together and lifted again onto trucks, then unloaded at warehouses the same way. Then its reloaded and taken to sites and againg lifted again unbanded and often dragged to its new home and tied. Sometimes the steel tiers do touch it up in spots they notice but theres no way to ensure its truly coated when the mud is poured in on top, in fact there rocks in the mud too that may in fact possibly nic the coating again!
So heres what..... just keep doing it the cheap way.... the way its been done for eons and simply demand the projects be replaced more often. And remember NOTHING except NOTHING lasts forever.
@@scottlytton5328 Heaven and hell will...
Jim Vick tie tie tie and hurry up!
They're called "rodbusters" for a reason. 🤓🍻
Brilliant and informative. My first video I'm watching of yours definitely not my last. I enjoy your content and way you present it. Thank you for your awesome channel and great insights into civil engineering
word, I couldn't have said it any better!
I didn't like concrete untill I saw your enthusiasm for it. The enthusiasm is contagious.
Sitting here are 2am Sunday morning watching a 10 minute video about concrete and rebar. Yep. My life is over. Pack it in. The coefficient of expansion of any kind of rebar is always going to be different than the concrete. This allows movement in all directions and debonding between the two materials. Air gets in, water gets in, and pretty much everything gets in between the two materials. Now those third class of invading materials also have their own coefficients of expansion, etc.. You get micro-spalling of the concrete, even nano-spalling, and on a really cold or hot day you get pico-spalling. All seriousness aside, how about making rebar from concrete? Make concrete rebar, and then treat it in some way so it has the strength of steel. How do you do that? I haven't a clue. Going to sleep now. No more rebar videos for me. There is no upside to it. It is fraught with problems with no solutions and it is depressing. I'd rather ponder how to turn water into wine or how to go faster than the speed of light. Goodnight.
Thanks Blue!
I think we can find a solution. There have been lots of good ideas on here.
@@TylerLey I have read about Pilling-Bedworth ratio, i.e ratio of volume of oxide to bare metal and the consequence leading to debonding.
mr bluenet-----although your home-base has no content----i've just subscribed Goodnight, and sleep tight
A friend of mine uses basalt rebar in his business - it is used in 300mm thick sea walls. Something like this stuff: basalt-rebar.com/ but not from that company
You have the weight of the world on you my friend.
Three engineers sat around the table in the cafeteria arguing about the nature of god.
The first one said, “The human nervous system is proof that god must be an electrical engineer.”
The second piped up and said, “No, no, no. God is a structural engineer. Just look at the elegant way both the bones and muscles work together.”
The third remained quit for a few seconds before saying, “Nope god is most definitely a civil engineer.”
The other two replied in unison, “What!”
“Well,” said the third. “Who else but a civil engineer would put a sewer line through the game room?”
He won the debate.
God is a Software engineer, he made everything from nothing using only his words.
I think you mean God is a writer, cuz he made everything using only his Word...his Microsoft word.
@@botcrack Nah
@@beauvsb5230 Computer programs does not create anything, just instructions. Not the real engineering stuff which the physical engineering manufactured product. Before you can create a software engineering program you must rely on the PHYSICAL ENGINEERING SECTOR TO BUILT THE PHYSICAL INFRASTRUCTURES AND PHYSICAL TECHNOSTRUCTURES REQUIRED BY YOUR SO CALLED COMPUTER IT SOFTWARE ENGINEERING BEFORE YOU CAN BECOME A SOFTWARE ENGINEER. YOU NEED THE PHYSICAL ENGINEERING FIELDS TO FIRST CREATE YOUR PHYSICAL COMPUTER HARDWARE STUFF BEFORE YOU CAN BECOME A COMPUTER PROGRAMMER AND SOFTWARE ENGINEER. It is a matter of the CHICKEN AND EGG FACTOR OF WHICH COMES FIRST. In the history of engineering it is the mechanical engineering (TOOLS) that came first, then metallurgical engineering (IMPROVING TOOLS) that came second, then it is the chemical engineering (IMPROVING MATERIALS) that came third, then it is the civil engineering (COMBINING ALL 1ST, 2SD, 3RD ENGINEERING FIELDS) that came fourth to create the final product that we all call as "CIVILIZATION"! The non-computerized engineering came first and can DO WITHOUT THE NEED FOR COMPUTERS but it is the computerized engineering that came last THAT CANNOT DO WITHOUT THE NEED FOR THE PHYSICAL PRODUCTS AND PHYSICAL SERVICES OF THE HARDWARE OF THE 1ST, 2SD, 3RD, AND 4TH ENGINEERING INORDER FOR IT TO EXISTS! For without the 1st, 2sd, 3rd, and 4th engineering then the computer industry will cease to exists! Remember that the first transistor was made without a computer and only with human brains, textbooks, printed blue prints, printed instruction manuals, abacuses, slide rules, and all kinds of analog non-computerized technologies. And the fact that it is a machine shop that made the first machining cuts of a germanium crystal to make the first semi-conductor crystal transistor. DON'T YOU COMPUTER PEOPLE EVER BOTHERED TO LEARN THE HISTORY OF YOUR SUBJECTS AND THE HISTORY OF YOUR COMPUTER FIELDS AND WHAT ARE THE NON-COMPUTERIZED INDUSTRIES RESPONSIBLE FOR THE CREATION OF YOUR SUPERFICIAL IT COMPUTER FIELDS? Or is it because out of envy or arrogance that your refuses to acknowledge those facts, figures, proofs, evidences, and historical archives "ON PRINT"?!
Computer programs does not create anything, just instructions. Not the real engineering stuff which the physical engineering manufactured product. Before you can create a software engineering program you must rely on the PHYSICAL ENGINEERING SECTOR TO BUILT THE PHYSICAL INFRASTRUCTURES AND PHYSICAL TECHNOSTRUCTURES REQUIRED BY YOUR SO CALLED COMPUTER IT SOFTWARE ENGINEERING BEFORE YOU CAN BECOME A SOFTWARE ENGINEER. YOU NEED THE PHYSICAL ENGINEERING FIELDS TO FIRST CREATE YOUR PHYSICAL COMPUTER HARDWARE STUFF BEFORE YOU CAN BECOME A COMPUTER PROGRAMMER AND SOFTWARE ENGINEER. It is a matter of the CHICKEN AND EGG FACTOR OF WHICH COMES FIRST. In the history of engineering it is the mechanical engineering (TOOLS) that came first, then metallurgical engineering (IMPROVING TOOLS) that came second, then it is the chemical engineering (IMPROVING MATERIALS) that came third, then it is the civil engineering (COMBINING ALL 1ST, 2SD, 3RD ENGINEERING FIELDS) that came fourth to create the final product that we all call as "CIVILIZATION"! The non-computerized engineering came first and can DO WITHOUT THE NEED FOR COMPUTERS but it is the computerized engineering that came last THAT CANNOT DO WITHOUT THE NEED FOR THE PHYSICAL PRODUCTS AND PHYSICAL SERVICES OF THE HARDWARE OF THE 1ST, 2SD, 3RD, AND 4TH ENGINEERING INORDER FOR IT TO EXISTS! For without the 1st, 2sd, 3rd, and 4th engineering then the computer industry will cease to exists! Remember that the first transistor was made without a computer and only with human brains, textbooks, printed blue prints, printed instruction manuals, abacuses, slide rules, and all kinds of analog non-computerized technologies. And the fact that it is a machine shop that made the first machining cuts of a germanium crystal to make the first semi-conductor crystal transistor. DON'T YOU COMPUTER PEOPLE EVER BOTHERED TO LEARN THE HISTORY OF YOUR SUBJECTS AND THE HISTORY OF YOUR COMPUTER FIELDS AND WHAT ARE THE NON-COMPUTERIZED INDUSTRIES RESPONSIBLE FOR THE CREATION OF YOUR SUPERFICIAL IT COMPUTER FIELDS? Or is it because out of envy or arrogance that your refuses to acknowledge those facts, figures, proofs, evidences, and historical archives "ON PRINT"?!
Concrete restoration engineer here. This guy’s explanation is pretty good. Corroding reinforcing steel is even way more complicated than this video alludes to. There are also more solutions than he proposes.
At the end of the day, the best way to mitigate corrosion is to design and install the reinforced concrete properly. It involves using the right concrete mix for the application; designing the structure properly; installing the reinforcing properly and in the right spot, and detailing it properly at high risk areas; placing the concrete properly; curing the concrete properly. Really it should all be best industry practice, but unfortunately lots of companies are out to save bucks and not build to last. Engineering fees are a bit of an issue too. We often don’t have the budget to review construction as thoroughly as is needed to ensure high quality construction.
I could go on and on…
Corroded rebar is a particularly hot issue suddenly thanks to the Florida condo collapse. As a layman, I’d never thought about it and I bet that’s the case for many others as well. Thanks for this video, which explains so well both the problem of rebar corrosion and possible solutions.
As a former materials science teacher I thought you did a nice job. I was trained as a chemist to understand why things make and in materials science you learn why things break!
This video caught my eye because one of the last jobs I was involved in before I retired May 2017 was a new lab at NIST Gaithersburg. They were getting ready to study this very thing.
I’ve been using galvanized rebar for marine projects for about 25 years with great results. They now have a continuous batch process similar to what they do for sheet coil. Galvanizing sometimes can get backed up on schedule. The new process is more available.
I remember inspecting bridges between my bachelors and masters for UDot 33 years ago. Everyone was all excited about the epoxy coated bar. I couldn’t see a practical way of installing the bar without holidays. They have been on this epoxy track for a long time.
I've noticed some concrete contractors using fiberglass rods now.
Fiberglass, expensive but it doesn't corrode. pretty tough stuff, I've got a 1973 Corvette, rear 'leaf' spring is fiberglass...not a speck of rust or any corrosion on there...
I have never ever imagined being interested in rebar - good job
SAID BY STRUCTURAL IRONWORKERS WORLD OVER
This is like the "Fun With Flags" of rebar. I don't even know why I'm watching this.
Ha! I love Sheldon. He is awesome.
Haven't a clue myself
It's interesting to get a bit of knowledge from a wide field, that's why I'm watching it. I'm not sure why youtube suggested it to me, though. Perhaps it's because there is some epoxy paint in all of the guitar making videos, and I watched some videos with epoxy plastic crafts. Weird.
@@goranandersson3544 There are a bunch of perfectly good reasons to build some concrete guitars, filled with appropriately tuned rebar ^^
@@TylerLey big bang theory is the best!
Okay -I liked ur video on the rebar failures. I have used the epoxy coated bars on a cast concrete sculpture conservation. We were following the engineers plan to grind the coating away at any contact areas with other bars and stick weld them together. After chipping and brushing the welds clean we recoated with the same liquid epoxy. But, this was in a very controlled environment and like your comments on any nicks or porosity spots where there can be that point of potential failure. But in my mind the same holds true for galvanized coatings on the bars. And rebar does take a real beating on construction handling.
With the recent failure of the condo building in Surfside the efforts to solve this problem that’s existed since we began using iron in concrete will be solved definitively. The elimination of chloride or oxide corrosion strengtheners such as basalt-rod or? Is coming soon. Thanks for hearing me out.
In the U.K.,, an eternal task is known as “painting the forth bridge”.
However recently, they have introduced a new paint for the bridge. This new paint has microscopic flakes of glass in it. As the flakes dry, they lay flat and create an impermeable glass like seal to the metal that helps protect it. The bridge is not now painted consecutively and can go a lot longer between coats.
@@xplicitfishin ummm, ok then.
Never thought I'd watch a 10 min video about rebar and being fascinated. Thanks!
I waited 9 minutes for him to sneeze. He never sneezed. He teases us for the entire video.
I'm still waiting...
legend has it that he is yet to sneeze to this day.
Hah choo
Maybe he edited it out
I've never seen anyone speak so passionate about rebar
It's cause he's a robot...
Years ago, Dupont was already making a three part metal coating for use in harsh environments in mines. We used it and it included a zinc powder in the mix. Once set, you could not get it off with a hammer- we tried. There are many coatings beside the old epoxy versions.
@@ezicarus8216 Ya, I don't have a lot of love for Dupont either 😃
Mechanical Engineer here.. great topic.. excellent presentation!!
A wise man once said "Innovations occur in Civil Engineering very slowly as consequences of failure is high"
Meaning consequences of failure From That Innovation. The pre-existing failures get a pass whereas people say “that’s just how it is”.
The consequences of bad cooking are high, it's more likely that there's only so much you can do with wood stone and steel, and other materials cost a lot at civil engineering sized projects.
I worked in the surgical instruments repair industry. Many hospitals used powder coating because it's a little more durable than tape. However, any small scratch in the powder coating can cause rust and allow for bad organic growth in that area.
25-year rod buster here.
You're 100% correct on the epoxy coated rebar.
I call it junk.
I have always said they paint it green because it makes people feel good.
Even if we installed it unblemished.
As soon as the concrete guys start pouring their concrete and walking on it the aggregate will make all kinds those pit marks you refer to.
Just did a bridge a couple years ago.
Reinforcement was made out of fiberglass.
I love that stuff.
It sucks to work with.
But it's light.
I've installed rebar in any kind of concrete construction you can think of.
I find the biggest problem in the failure of any poured in place concrete , to be mostly two things.
Improper clearances of rebar to outside face of concrete.
The other factor is the concrete itself.
Had to come back.
Something else I forgot to mention.
The use of different types of metals such as galvanized with stainless steel or pig iron.
These metals don't even need to be touching to cause premature failure.
The Golden Gate Bridge is always being painted, but it is on a schedule. Areas of higher corosion risk get painted more often, and lower risk areas less often. But yes the painting crew never stops painting. Good video.
Robot Riedinger Forth rail bridge in Scotland is over 140 years old made of pig iron and is no longer painted every year , they developed a paint with a 25 to 30 years life span , and it appears to work.
those remnants of the green screen are so distracting
like the one up his nose. His boogers must be the same colour as the background.
@@camoogoo thanks... I can no longer watch the video without looking for that the whole time and not paying any attention to what he's saying lololololol
he sounds baked
those chroma screen settings need fixed, seriously
Chroma key effect done with epoxy coating...
As a degreed engineer, I agree with most of what you're saying with a few exceptions. Epoxy coated rebar is best formed before coating as onsite bending/cutting damages the coating and requires touch-up. The touch-up canned paint that you presented is not used, as it has almost no durability. A 2k Epoxy paint or coating is used to repair any damaged rebar epoxy whether from onsite bending, cutting, handling, or installation. Most of the alternative rebar that you proposed actually cannot be formed on-site, they have to be formed during manufacture which makes it almost prohibitive for use in any custom shapes.
I do agree that a heavily plated galvanized rebar is currently the best choice as it also meets the requirement of onsite forming/bending without damaging the protective zinc layer. This is a very important requirement to control costs, reduce inventory, reduce construction time, simplify project management, etc.
You have a valid point as to why it may fail.
I painted the rebar after it was installed to ensure there were no breaches.
At the time I didn't even realize they were using epoxy paints to protect the rebar.
I just thought it was a good idea to protect the rebar the best I could in the roof of my basement.
In Australia Galvanising steel is far from inexpensive and we make do with what we can afford.
It was the rubber membrane that needed to be replaced, yet it's all sweet now.
We all learn from our mistakes, some quicker than others.
Did they ever try asking the chlorides nicely to not corrode the metal?
they did, the chlorides still are debating the answer.
@@ulrichkalber9039 They might as well threaten the chlorides with violence, because who are they going to tell? Nobody, that's who.
i heard they gave a salty response
Thisisnotmyrealname8 people are to stupid to do that
Yes, Its called throwing salt over your shoulder, and the consensus is that Salt probably doesnt care.
Back in the early '80's I worked in quality control at a now closed prestressed concrete plant (Southwest Prestress) in Amarillo Texas. We would build bridge beams for the state of Texas and Oklahoma. We had one job come in for Oklahoma and it was the first time we ever had to use the epoxy coated rebar. The engineer who was working for Oklahoma was one of the most anal retentive guys when it came to this rebar. He would go through the bed before they put the form sides on, and look for any places that had the epoxy coating scraped off. He would tie a orange ribbon on the spot, and the crew would have to come back through with the touch-up paint (brush on back then, no spray cans) to cover any spots. The first time they set up and he went through, it looked like a green and orange bush. He made sure that every single spot he found was painted, and then the forms were set.
The pour foreman came up to him about half-way through the pour and asked him, "I wonder what the vibrators are doing to the coating on that rebar?"
The guy turned white...something he hadn't thought about. So he gets on the phone with the head honchos at his company, who talk to the Oklahoma state engineers...they finally determined that there was going to be a percentage of the coating that came off no matter what they did, so as long as the bed was set to specs and they touched up any Major problems before the pour, all should be good...Would like to see how the rebar held up after 40+ years.
As for the galvanized rebar, the only problem I could see is in the forming and cutting of the rebar prior to it being installed in the bed/form. As the rebar that we used came in 20 foot sections or longer, it had to be cut to the specified length, then bent and formed on benders. The cutting of the galvanized rebar would give off gases that would require the personnel working on it to use breathing devices such as respirators or filtered masks.
Other than that, I can't see a problem with the galvanized rebar being used.
Read some of the other posts and you addressed the flaking problem...that was another thing I was going to address.
Thanks Sonny,
That is a cool story. The epoxy coating can be fragile and it is tough to touch up.
There are a lot of owners suggesting to not use epoxy coated rebar because of poor performance.
Yep, when I was in welding class, welding around galvanized, you had to be careful of the fumes.
SonnyinPhx What do you do about the cut ends that no longer have a galvanized layer on them?
@@LouisVictor767 I would think you'd be expected to coat those cut places.
Actually, remembering back to my days as a rodbuster, we were prohibited from cutting or heating and bending bar. We were not allowed a torch anywhere near rebar. None of it was coated and it was all required to be rust free. It was all required to be well within the concrete. 4 inches or more?
@@durgan5668- Welding and flame cutting of zinc produces zinc oxide, etc. Our bodies need a trace amount of zinc but excessive concentration is poisonous.
Corrosion 101. Well done. Had a sales job involving pipeline coatings. Had to join NACE and go to meetings to "talk-the-talk". Zinc sets up its own Cathodic Protection to push electric current into any exposed bare steel and sort of seal it off from corrosion.
I am a professional in the field: epoxy-coated rebar sucks, because it can only be made starting from straight bars. No wire in coil can be coated, thus no automatic machines can be used for further processing and the consequence is that rebar fabrication is just manual, slow and costly. US construction industry is so far behind compared to Europe guys..... Just increase the concrete cover and switch to normal, standard, cheap rebar. You will then be able to use automatic equipment with massive benefits. Galvanizing ? Costs aside, think about the environmental impact of turning millions and millions of tons of black rebar into galvanized stuff: forget it !
Use better quality steel because rebar is one step above junk pot metal. Just a little ways from my home is a 100 year old sawmill that has exposed rebar. There is barely a speck of rust on that 100 year old rebar. Yet, rebar put into cement just a few decades ago is rusting out?
In Philadelphia we have alot of crumbling structures with exposed rebar that are 50-125 years old with exposed rusty rebar. Steel rusts. Rebar is usually prerty good steel. Rebar is not mild steel, it is held to pretty tough standards.
@George Eckenroth - I dont know what rebar you have seen, but in general the stuff is junk. If you tack weld to it, the welds break with even slight pressure. Its called pot metal for a reason.
I don't think you understand how much rebar is actually being used to make reinforced concrete products. Using higher quality steel would drive costs up to the point they'd become untenable. Furthermore, it doesn't matter what quality of Steel you use, because all Steel will eventually oxidize, and it only takes a few specks of rust to crack dried concrete
@Zachary Henderson - why dont you explain it to me. I spent 15 years fabricating parts for refineries. These included pressure vessels, heat exchangers, high pressure vessels that were 3 1/2 inches thick, and have worked with all different types of alloys - inconel, monel, carbon, stainless, hastalloy... etc. The real problem is cost cutting. Companies want to use the cheapest steel they can to get the job done now, and worry about the problems later on. I can show you 100 year old rebar sticking out of cement that barely has a speck of rust on it.
Rebar certainly is not tool steel or specialty grades. I've worked with rebar for decades and it's (mostly better quality steel than alot of the mild steel I purchase. I find rebar adeqate to it's application. I believe that tere is no easy or cost effective solution at this time.
It's okay to have a crush on concrete, it's got great compressive strength.
Seriously now: To save trees, folks suggested concrete houses. Heating issue.. But concrete pollutes the air quite a bit, during its' manufacturing.
Tyler, love the vids. You explain things very well and in a manner everyone can understand. Galvanized bar is interesting, however, I have extensive experience with galvanized coatings with traffic signal mast arms and overhead sign structures. These coatings are easily damaged and scratched, and if the inspection is not rigid (poor QA/QC) this damage can be missed leading to the same point corrosion seen in the epoxy bars. If the coating is thick enough or handling is good enough, galvanizing may be a good option. Personally, I prefer a layered approach to corrosion prevention. 1. Good concrete (high resistivity) 2. Use of Supplementary Cementitious Materials (Fly Ash/Slag/Silica Fume/Metakaolin or similar) 3. Good inhibitor (CNI) 4. nonreactive or protected rebar (if an option) 5. Cathodic protection. You asked...... Great video, and always looking to see what you are up to.
This has been very educational despite my normal lack of interest in engineering. Focusing in on the corrosion aspects of rebar really made a lot of things understandable.
What you NEED to know is EXACTLY what you don’t know…
In Sweden we use a thicker layer of concrete instead of galvenized rebars. Coated rebar has been forbidden for a long time. In really exposed structures near the sea we use stainless rebars sometimes, but thats reaaallly expensive.
Thanks Bosse!
I agree that more cover is a very good idea. This is the least expensive way to increase life. However, if you have a higher cover then you are more susceptible to cracking. Galvanizing is a low cost coating that seems to have good performance. It is cool to learn what Sweden does!
The stainless steel rebar may be expensive but in the long run, makes sense. Structures like bridges are very expensive to build so anything you do to extend the life of that structure makes sense.
unreinforced concrete is weak as piss, it dont matter how thick it is because it is brittle and rebar is there for a reason
@@bjorn1583 So how come those Roman aqueducts, buildings and ports are still standing? The Romans actually invented concrete and hydroponic cement.There are parts of that ancient aqueduct system still in use today. No one knows the actual formula they used but whatever it was the cement was good stuff. They did not use re-bar.
@@don-cw1yz bjorn1583 should have specified. Concrete can take a lot of compression, but zero stress. Thats why we use reinforcements in one way or the other.
_''World....the time has come to...Galvanize''_
If you only heard the Chemical Brothers years ago....
Take my like,I pushed the button.
Push the button
Yaaaaas
Galvanize is fine until you have to bond them using CadWeld or Welding power grid grounding. Once you break through coatings, rust will begin. What works is to install rust free rebar, or sandblasting to clean. Apply a good bonding agent before pouring concrete.
Basalt rods. Non-reactive, light, expand at same rates as concrete.
Anyone who has used epoxy would know that it has almost no resistance to corrosion creeping under it. Just like powder coating. The only thing that works is a coating which chemically bonds with the surface. Like galvanising!
Yeah well when you are building 200million $ plus structures expoxy coated is more affordable when you need tons n tons. Im not saying its the right way but i work in large scale concrete construction and everything is built to a cost/time ratio. The stuff we build within 100yrs w/o constant upkeep will be gone yet greek/roman concrete still stands. So has technology really moved forward or just greed and profits? Sadly greed is a natural human traight. Most ppl are NOT good honorable ppl they are poor and powerless. Guven opportunity 90%+/- humans will destroy fellow humans environment whatever to profit for themselves. Greed and selfishness WILL be our downfall and expoxy coated rebar is an obvious symptom of this. If we wanted to build the best we would do like you say but nah gotta keep them profits high.
I HAD A FRIEND WHO RECENTLY HAD CHASSIS PARTS AND BUMPER TUBING FOR HIS RV POWDER COATED. SHOULD I GIVE HIM THE BAD NEWS?
@@williambranham6249 Well it depends on where he is using it - if it is in a rust belt then he will most likely have a problem. Also whether they 1st zinc passivated the surface. If so it should be good, but I have never come across that @ a typical powder coating shop.
It's only high quality products that use that process.
Best thing he can do is to patch any stone chips as soon as they appear.
This is why I’ve been told you never under coat a truck or a car with those thick black paint. It’ll cause more damage than good and you won’t see it a lot of times since rust starts forming below the painted surface.
It sounds like Saul Goodman is trying to teach me about rebar in concrete...
Hahaha
Omg
Now that your said that, I can't unhear it. 🤣
I was looking for this comment. I can hear it too.
Is the rebar morally flexible?
I use to work in the bridge industry. Epoxy coated rebar rots faster than plain bar by far, 15 or old stuff was rotted junk when Hammered out for a repair. It also is terrible at bonding with the concrete. I've demo-ed temporary abutments that were a year old and the concrete falls off the bar during removal, we've even reused the bar on another job cause it looked new. Also old re enforced concrete methods buried the naked bar deeper (4-6 inches) in mix and it hardly rusted after 50-60 years. Some of the last projects I worked on in 2011 called for plain bar, no more coated bar Mass DOT 2011. The issue with the new method with plain bar is, it's only buried 2 inches. It will spall and fail. We had a saying " don't worry, it's work for our children. Sad,25 year bridges,some less.
You raise a good point. It's stunning to see recent (less that a decade old) projects that are spalling, or even showing rust "shadows" where the bar is essentially at the face of the pour, and now creating a rust outline of the bar, on the surface. I'm in another construction field, but like everything else, IMHE some of this is a result of garbage workmanship. I've been on the sidewalks/bike paths of two newer mega-buck suspension bridges recently. The concrete work was absolutely stunningly awful. Finishing that would embarrass an amateur, lumpy form work, absolute trash "craftsmanship" , that the public got to spend hundreds of millions for.
Thanks for confirming with your field experience. I agree that cover - concrete between the steel and the surface - is critical to concrete performance. One challenge with using too much cover is that the rebar can't keep the cracks small. A cover of 3" provides nice cover and also helps with cracking. You can also use smaller and closely spaced bars and that will help with cracking. I really appreciate the comment!
Your "crappy workmanship" complaint is not caused by lack of skill by the workers, it's mainly due to pressure from management to produce at almost any cost.
Also, in regards to the poor finish, that is mainly caused by impossible to work with mix designs, with huge rocks and tons of pozzolans. In addition to "no water on site" rules that only decrease the workability.
Tldr; due to management forcing almost unrealistic production figures, difficult to finish mix designs and not allowing water to be added, the finish suffers. Plus it's just sidewalk and roadways, you seriously want almost the roughest finish possible to prevent slips and falls. It's a tough balance
@ace toxic there isn't supposed to be any bonding. The whole idea is to use the tennons like a suspension bridge. They put massive loads on the tennons to put the concrete under compression in one direction to increase the resistance to torsion in the middle of a span.
@Art Bell I agree! I think this is an awesome tool.
One of the best videos i have seen bar none!
This man REALLY likes his rebar.... he was so convincing, I went out and bought some even though I didn't need it.... Not to worry! It is galvanized so all good. thumbs up from me.
Steve-0 Oldschool hahahaha fuckin awesome comment Steve hahaha
I never gave rebar any thought, but I do know what it is. I was mesmerized by this guy’s enthusiasm.
How can anyone dislike this video??? This is awesome!
Probably because of what a terrible idea it is to do green screen using a 9$ camera…
Lived around the USA and as an engineer was always disappointed by the deterioration of our roads (and bridges) and the high frequency of replacing road surfaces. What the heck are we doing making the same mistakes over and over?! Fast forward 1 billion years and I think we'll have implemented a few solutions to the problems. Good job on the video!
from a gunsmithing/metalurgy standpoint, we dont use powdercoat because it has retavely poor adheasion. it had good friction wear resistance, but once it chips down to bare metal the rest of the powdercoat flakes and chips off much easier. that is why processes like blueing and parkerizing are used, because it is affecting the metal itself, if you scratch through it, it will still corode, but from that point only, unlike podwecoat which allows it to spread. powdercoat is like a layer on an onion, once you are through that layer it spreads quickly and easiliy under that layer. another thing we use is KG gunKote or Cerakote, they are spray and bake on finishes, which require sandblasting before applying and baking to a cure. in general powdercoat is likely so much more feasable and economical on the scale of rebar
I've been a bridge builder before and we tortured rebar like you indicated. Some was plain bar that would rust and other was epoxy coated. The prefabbed stands were in epoxy coated too, but we'd only use regular tie wire on rolls with a circle on each end to work with the tool to put the ties in place. But sometimes it was coils of wire twisted by a power tool with a special bit. I think what you guys in code enforcement should be more worried about is what the state inspector sees & when they see it! We often had the foreman take the inspector to lunch when we stripped the forms because even though we used a huge electric vibrator there were big pockets of porosity that we got parged up before lunch was over. And so that the inspector didn't get in trouble we poured the test cylinders. I have a box culvert next to my house and it's not showing any signs of damage and it was built in the early 1980s & we are on the way to a truss as well as a hot mix blacktop plant and a landfill so it gets heavy truck traffic in the N.E. US. We never had those rebar caps like are everywhere now. I was actually buried alive for less than 10 minutes when an OSHA required digging shield wasn't used, but the law was not strictly enfored then. At a different company I was sent to pull the pump head and hose from a holding pond but the 2X12 I walked in on sunk & I was suctioned in for three hours and I had to sit on my haunches until a lady parked on the back row of a parking lot for a community college behind our job and I got her to call my boss. They sent a trackhoe and he wanted me to put a fiberglass strap under my arms and pull me up, but I told him that he would pull my legs off! I got him to open up a trench next to me and when the suction broke I sidestepped into the bucket. I had to walk off that job before it was over because they had 2 of us on a pipe culvert head with heavy jackhammers on the top & as it broke through it would pull us 6' into the riprap! I eventually got into trucking as a long-haul trucker but when I tried to use law's put in place to protect the motoring public as well as myself I got pushback. I went to the chief safety officer of one place and he said, "Lot's of bad things do happen to truckers!" I filed a DOT complaint, but never got a call back from them.
what inspired you to write this comment?
Are you joe biden?
i worked on draw bridges, but got fired . because i asked for too many draws.
Common rebar failures here in California are in highway support structures. I have to include poor quality control governing the welding alloys and the overall design of the rebar in the bridge supports. Thank you for this timely video.
Have you ever thought of using sacrificial zinc (instead of dipping the steel in molten zinc). It is commonly used in marine environments. A bar of zinc is attached to the rebar and the galvanic action (the chlorides at work) goes for the zinc first. Inspect regularly and replace as needed. It has been in common use on Florida bridges for decades. Zinc is also much cheaper than steel.
That is pretty much what galvanizing is, the issue is that as rebar in concrete you can’t get to the sacrificial zinc to replace it, since it’s encased in concrete.
I think you're referring to cathodic protection. To install cathodic protection, an electrode is buried in the concrete near the reinforcement and connected to the positive terminal of a direct current power source so that this new electrode is forced to act as the anode. The reinforcement is connected to the negative terminal. The external power is adjusted so that a net positive current flows into the entire rebar cage. This overcomes any corrosion current flowing between areas within the cage that previously were anodic and cathodic and it stops further corrosion. The buried anode degrades over time, hence sacrificial, and must be replaced periodically. Regular monitoring and maintenance of the system are essential to insure effectiveness.
@@Nettechnologist That is why I was talking about cathodic protection. the entire reinforcing steel network is already tied together. You just have to install a couple of steel bars from the steel reinforcing to the outside of the concrete and attach the zinc to that steel connection.
The zinc oxidizes (rusts), rather than the steel. If the zinc bars are in an equipment room, a simple visual inspection can show when new bars need to be attached.
I have only seen it done in marine environments and not seen it done in
commercial construction. There are probably other reasons but I have not heard about them.
@@Nettechnologist The answer is to not encase the sacrificial zinc in the concrete. You make a connection from the inside to the outside and attach the zinc to the connection.
Not less than twelve hours ago I was driving by bridge construction looking at rebar wondering why it was green , I subscribed
Accentuation of corrosion at tiny defects suggest that galvanic effects are the driving force. With unprotected steel it is mild and diffuse, with protected steel it is magnified at the weak spot.
That is right.
@Syd Moran Ha ha, I like your avatar, I am a north sails fan.
I found out that zinc plates are used to keep ships from rusting. Fascinating stuff
@@Slickshadow11- Ships use active electrolytic corrosion prevention. A small electrical current of opposite polarity to the current produced by corrosion balances the effects.
@@algrayson8965 Yes, the use of sacrificial anodes is a very common practice not only in shipbuilding but even in household items like water heaters. The problem is that the anodes do not last forever and require periodic inspections and replacement.
Well I have learned something I learned I will watch anything.
But you didn't learn anything about punctuation.
So basically, anyone who has used epoxy coated rebar near salt water is screwed.
What could possibly go wrong?
how accurate this video is after the collapse of the building in Miami, thx for the information
As pool was part of same pour and small leaks are common, the chloride eat away the rebars and made channels that reached further and further, all the way to the garage pillars.