60 HP MAKINO Horizontal | Machining Titanium | 1st CUT
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- Опубликовано: 13 сен 2024
- CNC Machining Titanium for the first time in the New a81nx Makino Horizontal. Schunk Tombstone Installation, ROTA-S Flex 550 Chuck installation, Featuring Kennametal’s Dodeka HF Shell Mill & HARVI 3 Cutters, Mastercam Program.
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#CNC #Machining #Machinist
MB017E7JAFBH4VC
There’s nothing better than when the boss says I’m proud of you that keeps you going for perfection in your work.
Titan - I love you man! The amount of detail you put in just this short video is so educational. Every shop can learn from watching your techniques. The stoning of the surfaces is a fundamental step that I was taught as a machinist. A lot shops don’t do this stuff and wonder why they have issues. AND, at the very end, you tell Jeff that your proud of him. Very inspired by you man!!
You know why Titan has a successful business? Because he says perfect when it is good enough. Also he says BOOM often enough.
Nope. It is because he says p'herfect. (peh-rfect) Not just "perfect" like all ordinary people.
Also says "dayeAmeter"
Dan L. There must be a german word for this perfect but I don't know that. From this on if someone asks, I will say the same. Unless things actually are perfect within the measurable realm, in that case I will just ask the person to check it themselves.
So true. Boom is a success word
@@michaelwhite6110 remember that song by krokus? Long stick goes boom!
I could listen to this guy tell me that something is perfect literally all day. Something very endearing listening to someone so proud of their work those he works with.
I love reading the comments from people who say " I would have done this or that". I bet they don't own a business like yours ! Love to work for a boss who want it PERFECT ! Always know what the standard is from the start. Cool new machine and thanks for sharing !
It's usually always good when the boss is right there helping you, so that you are both learning. Learning about how long things take on big stuff.
Small chamfer wouldn't hurt in there... Great machine
I thought the same thing too! Wanna be careful handling that when they take it out.
I run okumas everyday and they are not new and get ran into the ground but overall these things are amazing the way they repeat day after day after day verticals, horizontal, their lathes they have impressed me considerably.
Cleanliness is next to precision
it's a beast of a beast in a beast in a beast...perfectly perfect perfection
Your energy is very good in expressing your content. I enjoy watching your training clips. Thankful
I’ve been working in the industry for 11 years now & find your videos fun to watch. You’re probably a good guy to work with/for.
A couple of times I actually thought the video was playing in slow motion. But I'm guessing Titan is just trying to explain everything extra clearly.
I like the content I have seen Titan and I appreciate what you are doing for industry and the people in it that are sometimes otherwise neglected and just expected to be a green button pusher.
I love my Dahlih 630 MCH, it surprised me how much power she had when I first used her!
Just found your channel this is only the second video for me but I'm totally hooked take care stay safe and may God bless you always 🙋🏻♂️🇬🇧
Finally, some Mastercam exposure!
You can just listen to that Makino mill and tell she has some serious HP behind that tool. Very cool video.
You give the word perfect a hole another meaning Boom💥
Man 60 hp,...hell of a spindle drive in that machine.
I feel like this is why big manual lathes exist and are still useful....you could have faced and turned that OD in a manual machine if you just needed to get it square and round...but I do appreciate be the need for a demonstration of a new machine haha
Abom79 would agree.
please make video about insurances and risk management at your machines. I just want to know how you prevent loses due to stuff's mistakes and inattentiveness. Thanks in advance. Here in our colony we are looking all kind the ways that help to survive better.
BOOM! Makino CNC MILLS.... Best machines when it comes to precision machining....BOOM!
I've heard they are pretty precise.
I love the smell of a new machines first cut!
Pengucapannya jelas sekali untuk saya yang sedang belajar bahasa Inggris, terdengar jelas...
greattt
These videos are pure gold.
With a machine like this in the education fleet with pallets going in and out, I think it brings a great opportunity to teach on some probing macros. Both for adjusting work offsets, and checking things like bore sizes for tool wear comp offsets and stuff. Show some of the good tricks. Good looking machine, and better looking chips👍🏻👍🏻
I cannot stress to my operators enough about perfect mating surfaces. I always run a file over the edges and keys and everything that has a 90° corner. Run a whetstone with some WD like you did and go over every millimeter with clean hands to feel for debris. Then the process of pulling the tombstone over to the stops is also critical (as you've stated) We got a Renishaw XL-80 laser system for linear displacement offsets. Basically you move the axis 20mm and it tells you how for it really moved, then you enter that difference into a table for the whole length of the axis stroke. Then a Starrett cube for X-Y, Y-Z and X-Z geometry and once all that is done, it's all done with the programs. You have a perfect starting point. We also have the Renishaw wireless probe to detect the part datum's.
Awsome video, your vids always inspire me to keep pushing myself as a young cnc machinist and the machine and resources the work provides me. I would love to be on the level you guys are on one day
Take a shot every time Titan says “Perfect”. 🤣
😂😂😂
Well I would be drunk 🥴
But my part would pass inspection on its way to SpaceX.
When teaching something with tight tolerances in hard materials...
I could say nothing, or needs to be good or mediocre etc...
Just not my style.
TITANS of CNC: Academy no you’re good! Just giving you a hard time man! Keep rockin and making chips!
All good... Just coming back on ya:-)
I definitely have thick skin. Take care.
Titan, AWESOME. We need to find you a nice flat Arkansas stone so that you don't scratch that purty surface of your machine.
I liked the explanation of prep / pre-opping a piece of material with square and flat sides. I feel like this is a commonly skipped technique these days and alot of shops don't understand the benefit.
Fantastic team and machine!!!!
dude what about a series about analyzing cnc fails?
Love your passion for the industry wish I lived in your area would enjoy working and learning more of the trade from you but this is good too, I have worked with metals among other materials my whole life started out working in a small shop making the sand cores for foundry parts not too long there, then worked for an aluminum foundry in the furnace room learning from the "old man" Mr.Birkhold he was a strict fairly grumpy man but knew his stuff in that industry learned much about mixing different alloys and pouring by hand into compacted black sand molds pretty cool as I was young. Then spent 20+ years in metal fabrication working with and on 4 different brands of lasers(cool machines) one of the first waterjets, a flow brand if I remember correctly and quite a lot of manual (old hurco) then cnc pressbrakes couple different brands: Cincinnati, electric Mitsubishi, turret presses, roll forms, plasmas, ironworkers, o.b.s. presses, made a lot of foodgrade products I.e. spinnerbowls & elevators that went with them we started the trend I believe with the stainless steel food grills (Kalamazoo grill) square to rounds, quite a bit in the fabrication industry now machining the last 5 Years and love it but am stuck in a place that could be so much more if you know what I mean?
There is no such thing as "perfect". Perfect in the eyes of man means nothing!
Nice work Titan. I like your channel. Boom!!!
Really appreciate his absolute love and knowledge of this. Its catching. Just a lowly goldsmith but I know the feeling some times.
Perfect
That's funny. We just got a Makino 5 axis A500Z and I was cutting a test piece yesterday. The Incredible Hulk.
>programmed in Mastercam
Welcome to the master race titan. About time.
Uggghhh Mastercam soooo Clunky (just my thoughts :0) )
@@stevenoke9390 Masterscam! Use it everyday and Clunky is what I would say too. Everyone uses the cheapest solution to their problem.
6:33 when they start milling. You're welcome
What do you guys do with all your 6al4v chips? Can you save them for me? I've been doing some experimentation
Great Job ....boom....
Wow! This is so impressive! Someday I want to get my Hands on a machine like this! You are doing an awesome job Titan!✌️
a four axis machine? its quite limited so i have no clue why titan would get something like this for his shop..
Balonkers my work has a lot of these machines and you can make the 5-axis. Also those machines are monsters and they have a lot of room to play around with on the inside.
@@fivestarman9474 although what you say is true, i think that investing in a 4 axis machine in this day of age is a step back. sure you can do simpler tasks in larger batches if you can fixture it correctly (like Titan often does), but the market demands higher flexability since there are much competition for these simpler jobs, like small workshops with under10 years of business. therefore you need to be more flexible to be able to compete, atleast in my experience
Saudaçoes do Brasil!
Sua profissao é muito massa!
Hey want to ask, what do you use the stone to polish workpiece and your tombstone? Thanks a lot
Man that looks heavy!
Awesome machine, thanks for sharing
I always watch your video first.
Fundamental of prep work on this PC, leads to tripple P,s-, perfect precision, parts There's a jewel in every Titan" video.
This makino looks like a true beast to me, very nice machine! I also love the Schunk chucks because of the pin which comes out, I work behind a new DMG Mori NHX5500, somehow those machines looks very similair. Good stuff 👍
DMG is a german brand, Deckel, Maho and Gildemeister got together in the nineties as one company and they made it big since then, now co-working with Mori Seiki from Japan, so thats why they are similar. DMG had more than 100 machines on one of their EMO participations, 101 i think, all working making chips, think it was in 1999 in Paris, i was there, more than 2.000 different brands and 250.000 people coming to see them all. DMG taking more space up than any other brand, one entire building out of 41, impressive.
DMG Mori Machines and especially the NX5500 are more stable and more accurate than Makino
@@LordOfChaos.x You have to compare machines that are in the same picerange, and weight has also something to say.
Hi sir,
This is Akash from India 🇮🇳.
U r my real inspiration 🙏🏻.
I am a owner of CNC machine shop.
I am from Narnia. Hi.
@@danl.4743 I'm from Strangereal, hi!
why did not you deburr the edges of the part right on the machine, so that it sits perfectly on the vise?
I didn't get a good look at the chuck but it most likely has a undercut in the seat so not necessary
Or I hope it does lol
Because it's perfectly perfect as it is! Don't question Mr. boom bastic
Bc the vise is a BEAST
Great 👍🏻 finally got some chips
Don't take it out yet, put that chamfer on first.... And I REALLY wanna see the next op... Nice work Titan
I was just thinking that maybe it would be better if jaw #1 was down (under the material) and not up.
Wouldn't this help support the weight of the billet while your loading it and help center it with even pressure? Maybe not...
Great video Titan!
With the type of work you guys do have you ever looked at a Mazak Integrex type of machines?
Mazaks are great machines
@@TITANSofCNC their lasers are I know that
No more Haas?! This machine is a monster! Good choice! I love cutting big parts, just a few months ago I had a 900 lb die to cut!
We still have Haas... but we are teaching on all levels to truly teach Industry.
Hey Titan, I'm a green machinist of 3 years working and am homeless working in Washington. It's probably gunna be 2 or 3 months before I can afford my own place. What are some words of encouragement to help those months seam shorter.
What a Beast!
Looking forward to this can you please add the Metric cutting data? I would have chamfered the OD. Great Stuff Titan
Nice work! Looking forward to chips flyin' :D
Quite an impressive machine
Great video
What is the the stone for cleaning table of milling machine do you use?
Does the machine offset the tools with a probe inside the machine, or do you have an external measuring system?
Great job Jeff! Your the man! Keep up the good work guys.
What a machine!
4:24 one happy boi
Good job jeph
Do you guys worry about altering the level of the machine by driving the forklift up to it? We’re installing a Schunk 8 station into our VF4-SS this week and this is something I’ve always wondered about.
No we have a 9” thick floor and 30” footing under the Makino.
@@TITANSofCNC Wow. I do not have a 9" thick floor lol. Thanks for responding and for all you do in the community!
Hello Titan. Why don't you use zero-based systems if schunk is your partner? And the column is better to order immediately for Makino seats( I Think this is not a revision of the technologist) weight savings. Or make yourself on this machine( the best value for money, perfect parallelism and perpendicularity relative to the spindle!!!)And in why there is no internal coolant eyeliner, especially when processing titanium! 21 century on yard. Each machine must have an internal coolant supply, at least 20%. I've been watching you. You're great. Keep it up. PS: Sorry for my English. I live in Russia. You are true professionals and I am happy to follow how you develop. But the internal supply through the tool must be provided!!! Titan errors technologists is short, and you should know that. From me personally you enormous respect and respect. Why did you choose Makino?
Excellent! 👌🏽
Does 40hp of cnc are strong enough to mill titanium?
A saw cut face into the jaws at first op. Not square. Faced first in a lathe to square to od a better idea? Alternatively, hold as shown, spiraling face cut, change to end mill and skin cut od, chamfer then turn part around and hog as much as you like.
I like Master Cam
Hi,
Thank you for your videos. I am a student at Canada. Is there any company you work with in this country and I could work there as a part time in my doctoral degree ? I really love CNC programming and have limitless eager to work on these high-tech machines.
Best,
Nima
If you get into semi- conductor equipment parts, you’re going to have to ditch the WD-40
Ya, this is a different gel that keeps rust off for a year... definitely will keep that in mind.
V..😎 some p people don't understand what 3000 is it is a tolerance.. I like your video
Did I just hear MasterCAM? :-)
Yes
@@TITANSofCNC Perfect! I will be waiting for those tutorial videos!
I like From Indonesia
Any idea of when you will be using metric over imperial?
Americans "standard" is imperial was speaking to on he said standard is inch im wrong i said no you in the UK so sort it out 😂
How about doing lathe work in a lathe. Nothing is perfect, if its not ground then lapped then its not flat. I would love to know what he calls tight tolerances.
Impressive and inspiration. Congratulations on your beast machine 🥂 Boom
What is the electrical service to your building, 60 HP motors are power hungry
I like the t-shirt! tenth thou precission 👌
BEAST
You only use kennametal tools? No sandvik?
Kennametal solves problems that Sandvik couldn’t and now they also help me give free education on my Academy.titansofcnc.com
Did you happen to look at the makino T1? Our shop has two and a a92 on a cell system. The T1 is a beast cuts horizontal and vertical hsk 100. Our shop is in kansas ;/ Have a look at the website dynamicnc.net
Drinking game : take a shot everytime he says perfect
powerfull machine !
T.N.T
Titan's New toy
I ran a Makino A51 similar to this machine. We were running a part for dillion precision which between the 2 pallets were op1 and op2. I came in at 6am (not a morning person) to get the machine running and mistakenly mixed up op1 and 2. Needless to say when the spindle crashed into the part it shook the whole floor and needed extensive work to get back up and running. Just an fyi if anyone is starting to run these pallet machines to always be alert
Let's play a game...how many times Titan says the word perfect in his videos 😂😂😂
Why would you use a horizontal vs a vertical? I understand it is more rigid and thus has more HP, but Is there a particular type of part that you can not do with a vertical? it seems like this part so far could have easily been done on a VF2, just maybe with a longer cycle time?
Just can’t believe there’s no more METRIC value for speeds and feeds in a few last videos... :(
Multiply ipm by 25.4 to get mm/min
Multiply SFM by .3048 to get m/min
This was filmed in the USA, one of the very few places where imperial is still used. That’s the way it is. There’s no sense in complaining about it. We don’t use metric. While it is a better system, the tooling, material, etc is harder to find and more expensive in metric sizes. So practically, metric is worse where it’s not used as a standard.
25.4 is the magic number or 0.03937 for slightly better accuracy
Max Selna yep, but since guys works and show different workarounds with tooling for a whole world there’s still a good chance to get both in information table...
Mikhail Davydenko 25.4, man- it’s basic math.
Damn don’t let osha see that
What was your reasoning to use Mastercam to program vs. Inventor HSM or Fusion?
Just like I use Makino, DMGMORI and Haas... I am using the best software for the job. Mastercam is ITAR and better for Aerospace. I still use Fusion for many things.
TITANS of CNC: Academy that’s cool. I was just curious. Makino makes amazing machines. I live fairly close to the American Headquarters. I attended a Mastercam Rollout seminar there this past summer, then toured the facility. I enjoyed their cafeteria a lot. :)
Very impressive machine. I have cuts lots of 6al4v but not like that.
Elektropermanent magnetic block is better variant, no Schunk but Technomagnethe Milltec Grip. This is my big experience. :-)
U are amazing