Was surprised to see that it didn't have any metal in the oil filter, but they lucked out on this one. Thanks for watching. Amazon Affiliate Link to recommended tools: Triangle Tool Box, Montezuma: amzn.to/3Iq5a49 The Mysterious Case of Rudolf Diesel Book: amzn.to/3TiEIyd Fire Piston: amzn.to/3PttUMD Dowel Pin Puller Set: amzn.to/3Qjflf8 Slide Hammer Dowel Pin Puller: amzn.to/3JyDMRS VEVOR Borescope: amzn.to/4bjt5Pf OTC Torque Multiplier: amzn.to/4bi48Eb Milwaukee 1/2” Impact: amzn.to/3WQW7kS
In Australia, we have Isuzu Trooper powered by an Isuzu 4JX1 Turbo Diesel 3.0L engine - (kinda like half a Ford Powerstroke 7.3L). Isuzu designed the engine with 2 Oil Pickup Pipes, that goes to 2 separate Oil Filters (Z600 for Lubrication & Z79A for HEUI). At approx 120,000miles (200,000kms), either of both Pickup Pipes will experience bracket fatigue and the Pickup Pipe will fall into the Sump Pan, due to excessive vibration and lateral pendulum effects from Oil sloshing in the Sump. If it is the shorter HEUI Pickup Pipe, then it's not a terrible problem, as you can add approx 1L of Oil to overfill the Sump and operate the engine without too much trouble until it can be repaired. But if the longer Pickup Pipe falls into the Sump the Lubrication Oil pressure will drop to ZERO and not long after the Turbocharger will strip the Journal, blow the Oil Seal, and fill the exhaust with engine Oil - possibly even the engine will run-away, as the Turbo will also feed that Oil into the Intake via Intercooler. This problem was solved by adding a 2 inch (50mm) high Spring, and 50mm diameter onto the bottom of the Oil Pickup pre-filter housing, then refitting the Sump Pan. The Sump Pan and Pickup Pipes are now connected via Springs, which transmit vibration to the Pan, resist lateral pendulum forces, and push up to hold them in place so they can never fall out again, and also helps reduce wear on the Pickup Pipes Seals. As forest gump would say - one less thing to worry about.... Begs the question - "Why don't all manufacturers put a Spring on the bottom of their Pickup Pipes, in the factory, before they fit the Sump Pan"?
I still don't get it how the HEUI system could operate with 0 oil pressure. The oil pump was sucking a lot of air. How was the oil getting to the HEUI pump?
Interesting Find, Josh. I had an Allis Chalmers engine I rebuilt years ago that ran great on the Dyno, sent it back to the customer and he was plowing with the tractor, when he idled it down at the end of the field it would turn on the low oil pressure light. We brought it back in and pulled the oil pan. The crank driven oil pump, we installed new gears / shafts and used the original gear. The gear was a press fit. It was spinning on the new shafts. We installed a new oil pump and checked some bearings, no problems since. Closest I came to losing an engine. Thanks for the Videos.
Thank you Josh for the shout out. The video a great learning experience. So strange. I am happy to share my experience and pass on the knowledge. Cheers man. 👊🔧🔩👊👍💪👊
Exact thing happened years ago on my 68' Mustang. Brand new rebuilt 289, bolts for the pick up backed out. Luckily I was able to fix it on the side of the road. That day was the day I learned the importance of Lok-tite!
Air is a terrible lubricant, I have found after extensive study and many failures resulting in melted things. I mean unless that’s what you are going for; then success!
How much did it cost to tighten bolts? There is a lot to assemblying and engine. Even the most experienced mechanics need to double check their work. Mistakes happen. Yes they dodged a bullet on this one. Very good job diagnosing this. It taxed your skills but it's good to have a tough one once in a while. Keeps us human.
Dealer did a big service on my Toyota D4D diesel just before I bought it, I noticed it was a bit slow to pick up oil pressure so not knowing any of the history I pulled the sump pan, oil pickup was good but the disposable metal crush gasket where the pickup meets the pump had obviously been reused and was sucking air, it did pick up pressure but took a few seconds. Replaced it with a $12 AUD genuine part (and it even came with a note on torque settings and it was only single use) and bang instant oil pressure hot or cold. I dropped a couple of caps off to have a look and there wasn't anything nasty going on but there are mechanics and there are mechanics.....
We had an intern doing an oil pump on a D6 w/ one of our techs. He slapped the pan back up on Friday but Monday had to go back to school. Tech fires it up and had no oil pressure. Dropped the pan and pump and he had left a blue plug in the pickup port.
@@SuperSecretSquirell the worst thing is when you tell a younger tech something and they completely ignore your advise. Like the fuel connector retaining nuts on isl cummins MUST be torqued 41 # everytime you remove a fuel line.... Watching them figure out why they have low fuel pressure for a whole week after ignoring your advice ... priceless
I had sorta the same thing happen with a big block Chevy engine I built for my chevelle. I was told to weld the pickup tube to the pump and I didn’t listen because it fit so tight. I started it up and I made it a quarter of a mile down the street when I lost all oil pressure. Well as I was moving I swung the wheel from side to side and to my amazement the oil pressure jumped each time. The pickup had fallen off but the sloshing oil was enough to get me back home where I took the pickup out of the pan and welded a new one in with a brace, no more problem.
I have seen this issue before if ya ever run into this again over fill the crankcase to verify that's the issue before ya even drop the pan. i did that to a D6 on a pile of chicken crap out of desperation and I learned something so i am sharing. good luck JOSH keep going man.
I had a suspicion that it had something to do with the oil pickup tube. Once the oil warmed up it flowed better past the obstruction or the lack of suction. Luckily some oil was flowing, albeit it being oil foam.
Heui needs oil flow as long as it can flow up to the reservoir, itll be able to build huei pressure. Had a 6.0 that had a bad check valve in the oil filter housing, had 1 psi of oil pressure but the injectors were firing and hpop built plenty of pressure.
Great job! Love to see fellow 7 liters! Yep, my guy told me that if my HEUI pump "failed" (oil pressure) then it wouldn't run so it's something to remember regarding the HEUI pressure/engine oil pressure as being not a solid issue but rather a distinct difference. We change it at or before 250 hrs every month religiously! Cheers!
I always tell the younger guys to always double check your torque and torque stripe everything crucial. If you have the pan off to reseal it it takes no time to check torque of pickup tube bolts and give a quick look to make sure everything looks ok and check the oil pan for debris and oil
Yep, have to put that dot of paint on them when torqued. It is so easy to miss something but when you do a final inspection hopefully you catch no paint and investigate.
Wonder if the dealership has realized how much work you're going to steal from them yet, if you can find enough work to stay busy, your going to be happy to be self employed, God bless you
My oil pressure for my CAT 3126B motor home is not good according to the gauge on the dash. The guy I bought it from swears up and down it's good as he had checked it with a hand held. I drove it 500 miles and over a few steep mountain passes getting it home and it ran strong while pulling a Jeep Wrangler. So being it's a HUEI engine it shouldn't run worth crap at 5 PSI. So maybe it's the sensor? Not sure where to start the process of elimination. Anyway, this video was really informative and explained a lot.
One of the first things I've learned after a "few" years working on cars, the absolute first question I always ask, "what was done in the past" by other people before me?
Only problem with that question is the Answer may be as incomplete as the previous repair. Leaving you with a perfectly good question with a doutfull answer. I always start at the start and never assume the other bloke has done every thing . cheers,
Had a Cummins that was slow to build oil pressure and filter was never full, which led me to believe it was sucking air. Found pickup tube cracked at flange.
i guess the guy that built that engine had a brain fart huh 😁 lucky it didn't wipe out any bearings with it sucking air like that and going through the system. But then again... if it is picking up any oil the engine will run quite a while with the oil film that does get on the bearings. Ever seen those videos where guys drain out the oil and run them dry just to see how long it takes to lock up? I saw slick 50 do a test like that once and the engine ran quite a long time before it locked down (on a test engine w/o their product in it). But yeah, these guys were VERY lucky no damage occurred (that you know of), without tearing the engine down and examining everything you won't know for sure. Yep, no metal in the oil filter was a good sign all is well so no worries. Nice find there Josh 👍
Using logic and understanding the system. I still don't understand how the injection took place, minimally the air should have made foam and not allowed the compression to happen. Anyway good going getting it to show pressure. ben/ michigan
I'm thinking they won't be using that engine rebuilder again or if it's an employee having a long chat with them about checking your work. Keep the good stuff coming.
Great Job Josh!! Are you still living in Idaho? The last time I commented I was in Michigan but I'm commenting from Ghana today. Thank you and keep up the great work!
I had a VW with low oil pressure light come on. The gasket on the pickup tube was so hard from heat it was pulling in air. Replaced the gasket and had good oil pressure since.
I’m guessing when the customer picked it up and found out what the problem was they said something like “Ok! Two bolts tightened. What do I owe you? $50 big ones cover that?”
I asked a WTI instructor in fuel systems class a question about HEUI engines not having engine oil pressure. Can it start and run. All i got was smart ass remark but no answer. " that would be that last of your problems if it started". 🤦♂️ legit question come on.
Way to go, Josh! I've been a subscriber for quite a while now. What is the name of your company? Are you LLC, Inc., or corp? Also, what invoicing platform do you use? Great job @ your success 🙌
Was surprised to see that it didn't have any metal in the oil filter, but they lucked out on this one. Thanks for watching.
Amazon Affiliate Link to recommended tools:
Triangle Tool Box, Montezuma: amzn.to/3Iq5a49
The Mysterious Case of Rudolf Diesel Book: amzn.to/3TiEIyd
Fire Piston: amzn.to/3PttUMD
Dowel Pin Puller Set: amzn.to/3Qjflf8
Slide Hammer Dowel Pin Puller: amzn.to/3JyDMRS
VEVOR Borescope: amzn.to/4bjt5Pf
OTC Torque Multiplier: amzn.to/4bi48Eb
Milwaukee 1/2” Impact: amzn.to/3WQW7kS
In Australia, we have Isuzu Trooper powered by an Isuzu 4JX1 Turbo Diesel 3.0L engine - (kinda like half a Ford Powerstroke 7.3L).
Isuzu designed the engine with 2 Oil Pickup Pipes, that goes to 2 separate Oil Filters (Z600 for Lubrication & Z79A for HEUI).
At approx 120,000miles (200,000kms), either of both Pickup Pipes will experience bracket fatigue and the Pickup Pipe will fall into the Sump Pan, due to excessive vibration and lateral pendulum effects from Oil sloshing in the Sump. If it is the shorter HEUI Pickup Pipe, then it's not a terrible problem, as you can add approx 1L of Oil to overfill the Sump and operate the engine without too much trouble until it can be repaired. But if the longer Pickup Pipe falls into the Sump the Lubrication Oil pressure will drop to ZERO and not long after the Turbocharger will strip the Journal, blow the Oil Seal, and fill the exhaust with engine Oil - possibly even the engine will run-away, as the Turbo will also feed that Oil into the Intake via Intercooler.
This problem was solved by adding a 2 inch (50mm) high Spring, and 50mm diameter onto the bottom of the Oil Pickup pre-filter housing, then refitting the Sump Pan. The Sump Pan and Pickup Pipes are now connected via Springs, which transmit vibration to the Pan, resist lateral pendulum forces, and push up to hold them in place so they can never fall out again, and also helps reduce wear on the Pickup Pipes Seals.
As forest gump would say - one less thing to worry about....
Begs the question - "Why don't all manufacturers put a Spring on the bottom of their Pickup Pipes, in the factory, before they fit the Sump Pan"?
I still don't get it how the HEUI system could operate with 0 oil pressure. The oil pump was sucking a lot of air. How was the oil getting to the HEUI pump?
Forest Gump never said that. He did however correctly say that the 4jj1 is a far better engine.
@@philmckrakin6752 Yeah, mechanics go broke if they specialize in a 4JJ1, huh?
@@delawarecop pretty sure the performance shops go ok. Putting out unreal figures out of them.
Better to pay someone a grand to find two bolts loose, than to have an engine fail from 2 bolts being loose lol
Thats why I call people like him when things are not right
Absolutely. An engine like that is 30k IF you have a good core...
You saved this customer an engine. Good job. They need to give you a bonus on this repair.
This is a fine example of checking the simple things first
Calling in the expert to fix something stupid, but without the fix it would have been junk within a day, glad to see the engine survived that one
Your getting that customer base building up quick
Whew! Gladly this engine escaped your Destruction of the Week mentions! Superb Diagnosis, Josh!
Interesting Find, Josh. I had an Allis Chalmers engine I rebuilt years ago that ran great on the Dyno, sent it back to the customer and he was plowing with the tractor, when he idled it down at the end of the field it would turn on the low oil pressure light. We brought it back in and pulled the oil pan. The crank driven oil pump, we installed new gears / shafts and used the original gear. The gear was a press fit. It was spinning on the new shafts. We installed a new oil pump and checked some bearings, no problems since. Closest I came to losing an engine. Thanks for the Videos.
I love the rebar door handle that's a pretty custom touch.
Thought only I caught that
I loved the screaming goat when you showed no psi on the guage
When you said a new engine, I thought cracked tube, wasn't expecting it to be lose. Easy enough fix.
Josh, excellent diagnosis. Engines need oil as a lubricant not air😂
Thank you Josh for the shout out. The video a great learning experience. So strange. I am happy to share my experience and pass on the knowledge. Cheers man. 👊🔧🔩👊👍💪👊
Thanks again!
Exact thing happened years ago on my 68' Mustang. Brand new rebuilt 289, bolts for the pick up backed out. Luckily I was able to fix it on the side of the road. That day was the day I learned the importance of Lok-tite!
Ran into that before on several engines. Bad orings or cracked pickup tubes. Good find.
Air is a terrible lubricant, I have found after extensive study and many failures resulting in melted things. I mean unless that’s what you are going for; then success!
Nice simple fix, no parts required. Alway a good idea to go after the simple things first
Everyone deserves an easy one from time to time. My granddaughter drove her Malibu home with the "oil light" on. Only once😢
Wooooooooow. Amazing how such a simple issue caused a major problem. Also that oil pan drop was beautiful, no sealant breaking or hammers needed!
I ALMOST did that to some hydraulic motor with the snap ring behind a lip seal. Something just felt wrong, removed seal and bam snap ring!
How much did it cost to tighten bolts? There is a lot to assemblying and engine. Even the most experienced mechanics need to double check their work. Mistakes happen. Yes they dodged a bullet on this one. Very good job diagnosing this. It taxed your skills but it's good to have a tough one once in a while. Keeps us human.
Dealer did a big service on my Toyota D4D diesel just before I bought it, I noticed it was a bit slow to pick up oil pressure so not knowing any of the history I pulled the sump pan, oil pickup was good but the disposable metal crush gasket where the pickup meets the pump had obviously been reused and was sucking air, it did pick up pressure but took a few seconds. Replaced it with a $12 AUD genuine part (and it even came with a note on torque settings and it was only single use) and bang instant oil pressure hot or cold. I dropped a couple of caps off to have a look and there wasn't anything nasty going on but there are mechanics and there are mechanics.....
amazin. little detail can cause a big BIG damage in the system. Thank you for sharing
At least they put the pickup tube on. One of the techs I work with just slammed the pan up and sent it with no tube.
That’s not a tech that’s a parts monkey.
Trying to be fast can do that..a slightly lower efficiency with no comebacks is better than the shop eating a $50,000 engine
We had an intern doing an oil pump on a D6 w/ one of our techs. He slapped the pan back up on Friday but Monday had to go back to school. Tech fires it up and had no oil pressure. Dropped the pan and pump and he had left a blue plug in the pickup port.
@@SuperSecretSquirell the worst thing is when you tell a younger tech something and they completely ignore your advise. Like the fuel connector retaining nuts on isl cummins MUST be torqued 41 # everytime you remove a fuel line.... Watching them figure out why they have low fuel pressure for a whole week after ignoring your advice ... priceless
from my experience, it's much easier installing the oil pan without the pick up tube in the way.
You da man Josh.
Great diag! no wasted time right to the point, thanks man! another learning experience
Saved that engine awesome bro
I had sorta the same thing happen with a big block Chevy engine I built for my chevelle. I was told to weld the pickup tube to the pump and I didn’t listen because it fit so tight. I started it up and I made it a quarter of a mile down the street when I lost all oil pressure. Well as I was moving I swung the wheel from side to side and to my amazement the oil pressure jumped each time. The pickup had fallen off but the sloshing oil was enough to get me back home where I took the pickup out of the pan and welded a new one in with a brace, no more problem.
Good job thank you sir and have a blessed day America
Great short video mate, love the diagnostic process of elimination. Cheers
They're very lucky to not become destruction of the week!! 💪💪
You’re THE man! Should start your own shop ..
I have seen this issue before if ya ever run into this again over fill the crankcase to verify that's the issue before ya even drop the pan. i did that to a D6 on a pile of chicken crap out of desperation and I learned something so i am sharing. good luck JOSH keep going man.
Its so important to pay attention to everything
Another great success !
Wow- surprised to learn that the HEUI system can run with zero oil pressure! Thanks for sharing Josh- learned a lot with this one.
The "Lone Ranger" theme music is perfect!
Great catch !
Just loved this video! Keep up the great work
Good job Josh. Also keep us by updated on your ticking van👍‼️
Will do, have big plans on that front
A complex simple problem, nice find.
Josh,
Good call on that one.
That could have been very ugly. Great video man.
Good job and an excellent presentation of the issue.
I had a suspicion that it had something to do with the oil pickup tube.
Once the oil warmed up it flowed better past the obstruction or the lack of suction.
Luckily some oil was flowing, albeit it being oil foam.
Lucky they didn't destroy the engine, good diag Josh!
I also did not know a HEUI engine would run with no engine oil pressure. Scary they were running it like that.
5.3 GM similar issues.
Good save 👍
Love your videos Josh 😊🏴
Heui needs oil flow as long as it can flow up to the reservoir, itll be able to build huei pressure. Had a 6.0 that had a bad check valve in the oil filter housing, had 1 psi of oil pressure but the injectors were firing and hpop built plenty of pressure.
Nice find Josh
Another great video thanks for doing them safe travels
Thanks
Great job! Love to see fellow 7 liters!
Yep, my guy told me that if my HEUI pump "failed" (oil pressure) then it wouldn't run so it's something to remember regarding the HEUI pressure/engine oil pressure as being not a solid issue but rather a distinct difference. We change it at or before 250 hrs every month religiously!
Cheers!
Nice work Josh! 🎉
I always tell the younger guys to always double check your torque and torque stripe everything crucial. If you have the pan off to reseal it it takes no time to check torque of pickup tube bolts and give a quick look to make sure everything looks ok and check the oil pan for debris and oil
Yep, have to put that dot of paint on them when torqued. It is so easy to miss something but when you do a final inspection hopefully you catch no paint and investigate.
Haha, I found exactly the same problem on a WA600 Komatsu wheel loader. That’s a good find Josh.
Wonder if the dealership has realized how much work you're going to steal from them yet, if you can find enough work to stay busy, your going to be happy to be self employed, God bless you
My oil pressure for my CAT 3126B motor home is not good according to the gauge on the dash. The guy I bought it from swears up and down it's good as he had checked it with a hand held. I drove it 500 miles and over a few steep mountain passes getting it home and it ran strong while pulling a Jeep Wrangler. So being it's a HUEI engine it shouldn't run worth crap at 5 PSI. So maybe it's the sensor? Not sure where to start the process of elimination. Anyway, this video was really informative and explained a lot.
Josh youre a rock star
Well done Josh.
One of the first things I've learned after a "few" years working on cars, the absolute first question I always ask, "what was done in the past" by other people before me?
Only problem with that question is the Answer may be as incomplete as the previous repair. Leaving you with a perfectly good question with a doutfull answer. I always start at the start and never assume the other bloke has done every thing . cheers,
Thank you Josh for your informative videos.
Had a Cummins that was slow to build oil pressure and filter was never full, which led me to believe it was sucking air. Found pickup tube cracked at flange.
You are the man !!!
i guess the guy that built that engine had a brain fart huh 😁
lucky it didn't wipe out any bearings with it sucking air like that and going through the system.
But then again... if it is picking up any oil the engine will run quite a while with the oil film that does get on the bearings. Ever seen those videos where guys drain out the oil and run them dry just to see how long it takes to lock up? I saw slick 50 do a test like that once and the engine ran quite a long time before it locked down (on a test engine w/o their product in it). But yeah, these guys were VERY lucky no damage occurred (that you know of), without tearing the engine down and examining everything you won't know for sure.
Yep, no metal in the oil filter was a good sign all is well so no worries.
Nice find there Josh 👍
Great job keep up the great videos
Great find💪🇺🇸
Great work!!!! Nailed this one. As usual
Using logic and understanding the system. I still don't understand how the injection took place, minimally the air should have made foam and not allowed the compression to happen. Anyway good going getting it to show pressure. ben/ michigan
I'm thinking they won't be using that engine rebuilder again or if it's an employee having a long chat with them about checking your work. Keep the good stuff coming.
Great Job Josh!! Are you still living in Idaho? The last time I commented I was in Michigan but I'm commenting from Ghana today. Thank you and keep up the great work!
I had a VW with low oil pressure light come on. The gasket on the pickup tube was so hard from heat it was pulling in air. Replaced the gasket and had good oil pressure since.
Love it!!
👍
WHIP SMART ,Adept Ape
From Nick Ayivor from London England UK 🇬🇧 ⏰️ 7:16PM Good Evening
Victory....woo! ! !
Great 👍 job, got lucky!❤
Lucky to caught it in time. Could have been worse if they ignored it much longer.
Win for the Ape 🙌
Those are good jobs to get
Nice find
I’m guessing when the customer picked it up and found out what the problem was they said something like “Ok! Two bolts tightened. What do I owe you? $50 big ones cover that?”
Good call Josh
Oil pickup bolts needed safety wired, IMO. Nice find tho' ! 🙂
Wait, so how did it run then ? You would think there wouldn’t be enough low side pressure to feed the high side pump.
They got lucky on that one
metal can not be moved if no oil flow, on the next oil change the filter needs rechecked, if it makes it that long.
But the customer said it built oil pressure once warmed up, so probably it didn't run that long dry
He should buy a lottery ticket, it doesn't take long to damage spinning parts without good oil supply.
Wow. Rings never went dry ? Had enough oil flow to the mains
I asked a WTI instructor in fuel systems class a question about HEUI engines not having engine oil pressure. Can it start and run. All i got was smart ass remark but no answer. " that would be that last of your problems if it started". 🤦♂️ legit question come on.
How lucky for them 🤯🍺
Dose the hi pressusre system have it own suction line
Josh--do jake brakes shorten a diesel engine's life?
Way to go, Josh! I've been a subscriber for quite a while now. What is the name of your company? Are you LLC, Inc., or corp?
Also, what invoicing platform do you use? Great job @ your success 🙌
I did not know those engines could run without oil pressure... shows what i know
Looka that! 40 PSIIIIIIIIIIII.
Good video
So cool❤
A Boss!
Nice
Wonder how you missed that . Proof in the details