How I Set Up My Sander For Squaring Pen Blanks
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- Опубликовано: 18 сен 2024
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Preparing Acrylic Blanks for Turning: • Preparing Acrylic Blan...
Preparing Wood Blanks for Turning: • Preparing Wood Blanks ...
Below are links to the tools I used in this video, or similar tools that will perform the same job.
“As an Amazon Associate I earn from qualifying purchases.”
Blank Prep:
Rikon 10” Bandsaw - amzn.to/3eOULP8 (Craftsman not available)
Blank Cutting Jig - www.turnerswar...
Blank Centering Jig - amzn.to/2S4fC7r
Drill Press - amzn.to/3cUrwJl
Drill Vise - amzn.to/34Yv4aC
Pen Tube Insertion Tool - amzn.to/3bLeGfW
Play Doh - amzn.to/2xTUw4V
Epoxy - amzn.to/2VOaTYI
Craft Sticks - amzn.to/2KrrHQ5
Barrel Trimmer - amzn.to/36nUQpb
9” Delta Disk Sander - amzn.to/2yINGiA (Craftsman was not available)
9” x 150 grit replacement sand paper disks - amzn.to/2Y1U0fO
Rafter Square - amzn.to/2Xo4bcy
2: C-Clamp - amzn.to/3aBstoj
Sanding Jig - www.turnerswar... (Search Pen Sanding)
(Click Search and enter jig, it will pop up in the results)
Jewelers File - amzn.to/3bRN5Jp
Jewelers File - amzn.to/3bRN5Jp
3/8” Bottle Brushes - amzn.to/3eNOhjJ
Turning Accessories:
#1 MT 60 Degree Drive Center -
#2 MT 60 Degree Drive Center - amzn.to/2TmpUzB
#1 60 MT Degree Live Center - amzn.to/38U6Sqs
#2 MT 60 Degree Live Center - amzn.to/36F27Qg
#1 Mandrel Saver - amzn.to/2Tu6LfZ
#2 Mandrel Saver - amzn.to/2XiEdYb
Tools:
¾” Roughing Gouge - amzn.to/2uGkpDM
¾” Skew - amzn.to/31e8Kbc
1/8” Parting Tool - amzn.to/37H3W09
Detail Gouge - amzn.to/37Gmz4o
Chucks:
#1 MT Jacobs Chuck - amzn.to/38oxhfL
#2 MT Jacobs Chuck - amzn.to/38rwDOU
Collet Chuck Set - amzn.to/37e6gf0
Collet for 3/4” Stock (Not Included in set with chuck) - amzn.to/2RAikAv
26 piece set of E-32 Spring Collets - amzn.to/39GYI5K
Nova Chuck - amzn.to/2W3v1YG
Nova Mini Jaw Set - amzn.to/2vVzNN8
Bits Taps & Dies
Starter Bits - amzn.to/36blqjN
27/64” Drill Bit - amzn.to/2VxDBOX
Drill Bit Set - amzn.to/3apKt6d
M10 x 1 Die - amzn.to/33cd7EG
M10 x 1 Tap - amzn.to/33670S6
M13 x .8 Die -
M13 x .8 Tap -
Tap & Die Set - amzn.to/38oxFLf
#1 MT - Tap & Die Tool Holder - amzn.to/3awtFtY
#2 MT Tap & Die Tool Holder - amzn.to/2NJu4zK
Sharpening:
Rikon Slow Speed Grinder - amzn.to/2TIq2LR
200 Grit CBN Wheel - www.woodturnerswonders.com (Call For Proper Fit: (678) 400-8181)
Wolverine Sharpening System - amzn.to/2xMPZBp
Dust Collection:
Dust Deputy - amzn.to/3cdxOUF
Dust Right Lathe Dust Collection - amzn.to/2Pvd2pW
Craftsman 16 Gallon Shop Vac - amzn.to/2T6Nz8w
Finishing:
Turning Sand Paper - amzn.to/2RziHLP
100 Grit Sand Paper - amzn.to/2zm5twl
Denatured Alcohol - amzn.to/2I32SbU
Painters Tape - amzn.to/2XZ0tIs
Non Stick Bushings - amzn.to/392M5l4
Penn State Thin C/A Glue PKCAFIN www.pennstateind.com
Starbond Aerosol Acticator - amzn.to/3832Fjr
Starbond Medium C/A Glue - amzn.to/2T5zMif
Micro Mesh Pads - amzn.to/2GFigKU
Renaissance Wax - amzn.to/2I3Zb5O
Buffing Wheels - amzn.to/2teAz6D
Milescraft Pen Press - amzn.to/32zjn8Z
Metal Lathe:
0000 Steel Wool - amzn.to/30Mr9M0
½” Aluminum Rod - amzn.to/3at0Ej1
1/2” HDPE Rod - amzn.to/30EyTiU
Mineral Oil - amzn.to/2v7NQ1A
Brushes for Mineral Oil - amzn.to/2TCREl0
Digital Calipers - amzn.to/2NLuJ3t
HSS Cutting Steel - amzn.to/2RBM8Nm
HSS Parting Blade - amzn.to/3auoIC8
Punch Tool - amzn.to/2XXClpD
Metal Marking Tool - amzn.to/37o7Gnr
Other:
#1 MT Taper Mate Morse Taper Cleaner - www.woodturnerscatalog.com
#2 MT Taper Mate Morse Taper Cleaner - www.woodturnerscatalog.com
7/16” Wrench - amzn.to/3ePikr6
Acetone - amzn.to/2yovew5
Nitrile Gloves - amzn.to/2TIpNjV
Parker Ink Refil (Black) - amzn.to/2REsVux
Parker Ink Refill (Blue) - amzn.to/2TFsLp4
Parker Refills with Springs (Black) - amzn.to/319RW4O
Thin Rip Jig for Table Saw and Router Table: amzn.to/2wl3WFU
Pen Disassembly Soft Grip Pliers - amzn.to/32wWeUG
you are a great instructor
Thank you.
Regards,
Bob
Thank you for your video . Your always spot on .
Thank you,
I appreciate that and I’m glad my videos are helpful. 😁
Regards,
Bob
Very good video Bob had a lot of good information
Thank you Mark.
Regards,
Bob
Amazing, thank you for sharing
Thank you Juan.
Bob, you asked for comments to this video from your other channel. So, here goes! I liked it! When I first started turning pens it was this method, that I got from you, that I used to square my blanks. It worked flawlessly! However, I had a 7mm barrel trimmer and I thought, why not try it. I liked that method too! However, in continuing to use that method and spending the money on a barrel trimming set, I encountered exactly what you mention here. I was trimming some sort of acrylic and got a catch on a hard spot, or something, and it chipped the blank. Fortunately, I was able to save the blank because it didn't get all the way to the brass tube on the end and I was able to turn the rest of the affected area off. I have since gone back to this method. Very good information here from someone who knows what they're talking about! Thanks for what you do!!
Thank you Rick,
I truly appreciate this feedback.
Regards,
Bob
What a Good Video. Thanks
Thank you. Charles.
Regards,
Bob
Take a scrap piece of wood and aggressively sand it for a few seconds before trying to remove the old sanding disk. This heats the adhesive and makes removal of the sanding disk easier. Make sure to sand across the whole disk before trying to remove it so as to heat all of the adhesive on the disk. I can't remember where I first heard of this technique but this has worked great for me whenever I had to remove a sanding disk.
Thank you Mike,
I’ll give that a try.
Regards,
Bob
Bob you mentioned the sanding jig was available at Classic Nib. We would not want to steer your viewers wrong. It is not available at Classic Nib but rather from Tim Geist directly or through Turners Warehouse. Great video and great tip on insuring the miter gauge was also square to the sander. I have had my jig a little more than 4 years, and naively assumed my miter was correct.
Thank you Niels,
I didn’t realize you weren’t carrying them. I’m always trying to send folks your way.
Regards,
Bob
@@RJBWoodTurner We appreciate that Bob. And thank you and your viewers continued support of Classic Nib.
Great Video Thanks For Sharing.
Thank you Anthony.
Regards,
Bob
hi Bob, As ever a great instructional video. Anyone who has watched this should now be able to get the best results when squaring a blank. Take care Bob. Cheers, Huw
Thank you Huw.
Regards,
Bob
Thank you Bob for the very instructional video, keep them coming 👍👍👍👍👍👍
Thank you Douglas,
Regards,
Bob
Thank you Bob, I’ll make this call for sure, Gilles from Canada
Thank you.
Hi Bob... good information and demonstration...my sander has a hook and loop system ... I have made a jig that takes the punches just like yours ...but the movement caused by the hook and loop system doesnt make the end square... I think that I will take off the hook back and stick the disc directly to the wheel ... take care...All the best.....Andy
Thank you Andy.
Regards,
Bob
Excellent information! I am brand new to turning and this has helped me immensely! I like the way you describe the process and go over what belt sander does and how it works. I'll watching more of your videos! Thanks so much!
Thank you Nancy,
Welcome to the turning hobby, it’s a great time. 😃
Regards,
Bob
Great video
Thank you.
Regards,
Bob
Great Information
Thank you Shaun.
Regards,
Bob
Bob thank you for teaching me something new
Thank you Dave.
Regards,
Bob
Bob, thanks for posting the video. As always, very helpful. I hope that you enjoyed your 4th. Take care!
Thank you Phil.
Regards,
Bob
Thanks for all your helpful videos. I enjoy watching pen videos to pick up new ideas and ways of improving my technique. Yours are some of the best. I've been squaring off my pens basically with the same technique you use, though I put my punch in a Penn State disassembly soft jaws and clamp that to my miter gauge. Works really well. Just thought I'd share another way. Thanks.
Great improvisation on squaring the blanks. I like that idea.
Regards,
Bob
Thanks for the video Bob. I really enjoy all your videos and have learned a lot from you over the years. Take Care.
Thank you Brian.
Regards,
Bob
I use one of those aluminium blocks but you gave me a tip that has already transformed the way I sand blanks because I just tried it on a few and it worked great... you clamp the jig to the mitre gauge. I was sliding the jig against the fence and, sometimes, getting the blank slammed onto the table when it got snagged by the disc. Great tip, thank you very much Bob.
Best Wishes, Brendan.
Thank you Brendan.
Regards,
Bob
Great video! I’m a convert.
Thank you Sir.
Regards,
Bob
I made one of these from ply the last time you showed it. Works great thanks.
Thank you,
Regards,
Bob
Awesome video. I just picked up a used sander from a local tool company. So your release of this video was great timing. I'll be sure to pick up that jig.
That is awesome news Angi,
Congratulations.
Regards,
Bob
Amazing thank you very much, I am loving the switch from barrel trimmers :)
Thank you Christopher,
I use to occasionally lose blanks with barrel trimmers. I haven’t lost a single blank since I switched. I’m 100% sold on this sanding jig.
Regards,
Bob
Very informative, thanks for the video Bob.
Thank you Shawn.
Regards,
Bob
Awesome video Bob and thank you.
Thank you John.
Regards,
Bob
Another great video! Thanks Bob!
Thank you Norm.
Regards,
Bob
Excellent teaching style, informative and excellent reasoning. I always want to know why and you address that. Thank you!
Thank you Larry.
Regards,
Bob
Always looking gor a new tip. This was a good one thanks
Thank you Dave.
Regards,
Bob
Sure wish I could obtain one of those jigs you show on your video.
You can,
Here’s the link.
Sanding Jig - www.turnerswarehouse.com/?ref=8zgq7wolkt- (Search for Sanding Jig)
Regards,
Bob
Awesome information, Bob. I finally broke down and got a Shopfox 12 inch a couple months ago. I was using a little 4 inch combo deal with not much of a table. Huge difference.
ShopFox makes a nice sander.
Regards,
Bob
@@RJBWoodTurner I also have their radial benchtop drill press. I am satisfied with their quality. They are low tier tools but they aren't junk. Of course I would prefer Jet or something even better, but as far as bang for the buck they beat horror freight...
This is a great resource, Bob. I've had issues with my sanding jig and I think it's a squaring issue. Now I know what to check.
Thank you Robert,
Regards,
Bob
Bob, I just ordered a disc/belt sander. I am going to get set up like yours as I hate the barrel trimmer. This video was timed perfect for me. I will get the jig like you are using. Thanks for the information as I wanted to get a better setup.
Awesome Doswell,
I’m glad I could help.
Regards,
Bob
Thanks for the info because I was getting ready to purchase some barrel trimmers, I will now look into it. again thanks Bob take care stay safe my friend god bless.
Thank you Donald.
Regards,
Bob
Great video Bob!! Always informative.👍
Thank you Steve.
Regards,
Bob
Great video Bob keep it up
Thank you.
Regards,
Bob
Great video Bob very useful
Thank you Nigel.
Regards,
Bob
you should consider adding a velcro systam to your disc. half the velcro is glued to the disc, then you can easily change the sanding pad
i have this on both of my disc sanders
Thank you Steve.
Regards,
Bob
Thanks for this video! Just today I ruined three blanks! Going to order a sanding jig!
Thank you Cecilia,
You’re gonna love it.
Regards,
Bob
Nice informative video as always I will have to try out the sanding method.
Thank you Joseph.
Regards,
Bob
Hi Bob - Greetings from Nebraska. Great video as always. Although my jig is a little different and I have a smaller disk, we follow the same procedure almost to the letter. It has solved so many problems compared to using the barrel trimmers - even the expensive carbide models. I keep a small machinists square right next to my sander and verify square frequently, especially when I have a pen I am being extra careful with.
Regards, Dave
Thank you Dave,
Regards,
Bob
YEAH! I finally found your video that tells about that super cool squaring jig you have. I have the barrel trimmer set and I am not a fan. I fell like I am always getting into the brass when I am using it and shortening my blanks. Off to purchase one of these.
It works wonderfully well. Haven’t had a lost blank since I started using it.
Regards,
Bob
Great information as always!
Thank you Bob.
Regards,
Bob
I want to say that you need to make sure your miter slot is parallel to your disk as well because a misalignment creates a bevel as rotate the blank. So,the top of the table may be square to the disc the travel across can be out of square even though you squared the miter gauge to the disc. Same maintenance checks as a table saw.
Good point Michael. Thank you.
Regards,
Bob
Thanks for your tips!
Thank you.
Regards,
Bob
For those without a dedicated sander (like me) you can take a faceplate and make a sander for your lathe and there is an offset jig that Rick sales goes onto your tailstock (either on a jacobs chuck or screws onto a mt adapter) of you lathe and then all the same principals apply for the sanding and spacing the punch from the sand paper. The other good thing about using the lathe for sanding is it should already be square or you got bigger problems ;) Another problem I had with barrel trimmers is I use wood from my farm and it is much to big around to start with for barrel trimmers to completely trim to the edge. If I had seen a video like this when starting off I would have never purchased a barrel trimmer.
Thank you Byron,
I appreciate this feed back. I had forgotten about Ricks jig. That is a great option.
Regards,
Bob
As always, great information Bob. Now I need to find an affordable disc sander. I've been looking for a while now.
Thank you Joe.
Regards,
Bob
I have never found an eraser like that, that eraser is a great tool
Thank you Russel.
Regards,
Bob
I found mine at either harbor freight or lowes I don't remember which but I'm sure any place that sells disc Sanders and supplies has them and they are very inexpensive.
Old shoe sole works too...
I just bought the Woodpecker barrel trimmer and it still sucks. I’m gonna try this out instead seems fool proof. Thanks for sharing
You’ll love it.
Another great video, now what to do with the barrel trim set...always inspiring videos, thanks.
I have the same issue. I need to gat rid of mine.
Regards,
Bob
As I was watching this video I went down to my shop and made sure that my sander wheel and my miter thing was square and it was not but it is now. Thanks
Thank you Donald,
Glad I could help.
Regards,
Bob
Thanks Bob, good video. Not sure how old your sander is, but mine is 13 years old. There are two brass sleeves one on each side of the top roller, you need a small press to get them out, and in. Mine wore out I had to order a dozen so if yours ever wear out give me a holler.
Thank you Gerry.
Regards,
Bob
Thank you for the useful information.Your videos are always informative.I have a belt/disc sander,I’m always using it.
Thank you Mike,
Regards,
Bob
Thanks for another good and very informative video. I have found that free-handing the blanks is not a good way to achieve square.
Thank you.
Regards,
Bob
Great video Bob...but I think you skipped a step..why do u use the jig instead of putting the blank directly on the mitter and sanding it that way..
That will work if the blank is perfectly square. Using the jig it squares to the tube regardless of the shape of the blank.
Regards,
Bob
Any tips to help get even pressure against the sander? I can't get square blanks even using this method. I usually switch to my pen mill on the lathe, but foe the life of me I can't get a straight hole either.
Something has to be out of alignment, have you checked the table is square to the disk. The miter square to the to the disk and table. The jig square to the miter, table and disk.
Pressure is never a factor, I don’t use much pressure at all when sanding.
Regards,
Bob
Did someone tried that with the Ridgid Spindle/Belt sander?
I’m not sure if anyone has tried with the Rigid sander.
Regards,
Bob
Hi, could you use this jig for normal square blanks ie. without a hole through them?
If the blanks are perfectly square you could just use the miter to square the blanks. You
Don’t need this jig.
If there not perfectly square then you won’t be able to square them perfectly.
Regards,
Bob
@@RJBWoodTurner Understood, thanks for the quick reply!
Bob, as usual, a great and informative video. Many thanks !!!
My disk sander is a 6". I also have the Ridgid Oscillating Spindle/Belt Sander.
Which would you use?
If you also had the the Ridgid would you use it or the 9" disk?
As always "Why"?
Your insight is always appreciated.
Rick Munroe
I think the 6” disk should work fine. I didn’t see it in the store but if you call, they make a smaller version for smaller disk sanders.
Regards,
Bob
I Bob! Would you tell me where I can buy a standing jig? Thank you,
Sanding Jig - www.turnerswarehouse.com/?ref=8zgq7wolkt-
(Search for Sanding Jig)
Regards,
Bob
great video. Does this work better than the jig you made seven years earlier? I thought that squaring your blank using the earlier jig would be less prone to error.
This is hands down the best and easiest to use jig for squaring pen blanks. I also love it for cleaning up the C/A at the ends of a blank post finishing. Perfectly square/flat ends are crucial for a good component fit.
Regards,
Bob
@@RJBWoodTurner Thanks : )
@@danceswithaardvarks3284 😃
Bob - I know this video didn’t address this, but I can’t remember which video does so I am going to ask here. What are the clamps called that you use with your dust collection hoses? The ones that you can quickly squeeze and move your hose from tool to tool? Thanks in advance.
I found them on ebay:
www.ebay.com/itm/WoodRiver-2-Piece-Single-Loop-4-EZ-Squeeze-Hose-Clamps/264283967937?hash=item3d888d51c1:g:XXwAAOSw6x9c43Ea
Can’t remember where o purchased them.
Regards,
Bob
RJBWoodTurner - Thanks so much, Bob!! With the link I was able to find them and ordered some for my shop. Brilliant!!
Awesome! You are welcome.
Regards,
Bob
I Bob , would you inform me where I can by à sa dernière for squaring blancs, thank you!
Sanding Jig - www.turnerswarehouse.com/?ref=8zgq7wolkt-
(Search for Sanding Jig)
Regards,
Bob
I Bob, would you tell me where I could buy a Sandind jig? Thank you,
Sanding Jig - www.turnerswarehouse.com/?ref=8zgq7wolkt-
(Search for Sanding Jig)
Regards,
Bob
Does it work as well with hardwood blanks ?
Yes Sir,
Hard woods, soft woods, acrylics, deer antler. I used it for all materials. The only issue is some materials load up the sand paper more than others so have to clean it more often. The jig performs flawlessly.
Regards,
Bob
Great video. Too bad I can't afford that sanding wheel.
You would use MDF and make one for your lathe. That would save a ton of cash and probably work just as well. 😃
Regards,
Bob
Oh ok, I might try that then
4:32 woodworker's rule #1. Never trust built in gauges and scales on any tool unless you know for sure it is accurate. I really wish the manufacturers would just leave these off and force us to check manually. I have even found discrepancies in cheap tape measures.
Thank you Sean.
It’s always worth a check.
Regards,
Bob
Also, where can we get that jig?
Sanding Jig -
www.turnerswarehouse.com/?ref=8zgq7wolkt-
(Search for Sanding Jig)
Regards,
Bob
@@RJBWoodTurner thanks
Hello Bob, very very interesting ! Would it be possible to tell me the name of the seller of this sanding jig because I would like to buy one
Contact Tim Geist, he makes the jigs. His number is (304) 483-5342.
He prefers talking on the phone. If he does not answer, leave a message and he will call back. He is usually out in his shop making these and other jigs.
Tell him I sent you, Tim is a good personal friend of mine.
Regards,
Bob
Seems like those miter gauges love to get bumped or something all the time, I have to loosen the screw on the pointer and reset it to zero alot, I think its a craftman thing. LOL
It might be.
Regards,
Bob