Issue with design pressure of a heat exchanger on a pump discharge - Case Study

In the design of process facilities, overlooking seemingly minor details can lead to major safety and operational challenges. This case study explores a real-world scenario where the procurement of a centrifugal pump for a new petrochemical plant unveiled an unexpected overpressure risk in the discharge system.
Link to original article:
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Discover how a deviation in the pump's shutoff pressure from initial estimates led to a potential overpressure situation for a critical heat exchanger. Learn about the various solutions considered by the engineering team, including safety interlocks, pressure relief valves, and equipment upgrades, and the trade-offs involved in each approach.
Gain insights into the importance of proactive supplier engagement, understanding Safety Integrity Levels (SILs), and the cost-benefit analysis that ultimately led to the chosen solution - upgrading the heat exchanger's maximum allowable working pressure (MAWP) to accommodate the pump's shutoff head pressure.
This case study highlights the criticality of thorough equipment evaluation, effective communication between stakeholders, and a holistic approach to risk mitigation in process design. Whether you're a process engineer, project manager, or safety professional, this video offers valuable lessons to enhance your knowledge and decision-making skills in similar scenarios.
#OverpressureRisk #ProcessDesign #MAWP #SIL #SupplierEngagement #RiskMitigation #ProcessSafety #Petrochemical #CaseStudy
Disclaimer:
This case study is for instructional purposes only and represents a specific instance of addressing a process issue. The solutions provided are not universally applicable and should be considered as a potential approach rather than a definitive remedy. Readers should exercise their own judgment and consult with professionals when applying such strategies to their unique operational contexts.
▬ Contents of this video ▬▬▬▬▬▬▬▬▬▬
0:00 - Intro
0:37 - Discovery of Pump Shut Off Pressure Issue
1:15 - Impact on Discharge System
1:57 - Proposed Solutions and Challenges
3:06 - Safety Integrity Level Concerns
3:42 - Additional Safeguard Measures
4:17 - Consultation and Modification of Heat Exchanger
5:28 - Lessons Learned and Conclusion

[@Beetman15]

Outstanding.
Thanks Mohammed

[@lassi980]

Great video

[@lassi980]

Very very helpful

[@boostrand2771]

Thank you so much and have a great day!