Shell and Tube Heat Exchanger Sizing & Thermal Design Parameters

Shell and tube heat exchangers are crucial components in various industries, from refineries to chemical plants. In this comprehensive video, we delve into the basic aspects to consider in the thermal design of shell and tube exchanger. Gain insights into their basic operation, heat transfer equations, design factors, and key parameters that impact their efficiency.
Start your Process Engineering Career:
boostrand.com/free-course
Feeling overwhelmed with process engineering career and want to gain deep experience in order to start or enhance your career? Check out our Process Engineering Masterclass:
boostrand.com/process-enginee...
Explore the effects of heat duty , heat transfer coefficient, and the influence of factors like fluid velocity, fouling, and fluid allocation. Understand the significance of mean temperature difference (MTD) and its impact on the required heat transfer area. Dive into the nuances of shell diameter, tube length, tube passes, baffle spacing, and tube patterns - elements that directly affect the exchanger's geometry and performance.
Whether you're a process engineer, a thermal design specialist, or a student seeking in-depth knowledge, this video equips you with practical insights and strategies to master the thermal design of shell and tube heat exchangers. Unlock the potential for optimized heat transfer, cost-effectiveness, and operational efficiency in your projects.
#HeatExchanger #ShellandTube #ThermalDesign #HeatTransfer #ProcessEngineering #HTRI #EDR #processdesign
▬ Contents of this video ▬▬▬▬▬▬▬▬▬▬
0:00 - Introduction
0:36 - Basics of Heat Transfer in Exchangers
1:13 - Understanding Heat Duty
2:38 - Heat Transfer Coefficient Explained
3:19 - Types of Resistance in Heat Transfer
4:37 - Calculating Heat Transfer Coefficient
5:19 - Importance of Mean Temperature Difference
6:30 - Factors Influencing Heat Transfer Area
7:12 - Key Parameters Affecting Heat Exchanger Performance
8:36 - Software Tools for Design Assessment
9:19 - Steps in Thermal Design Process
10:03 - Overdesign Percentage in Exchangers
10:42 - Considering Pressure Drop in Design
11:42 - Complexities in Sizing Shell and Tube Exchangers
12:19 - Factors Affecting Heat Transfer Coefficient
13:35 - Choosing Proper Fluid Allocation
14:16 - Handling Corrosive and High-Pressure Fluids
15:27 - Optimizing Fluid Allocation for Heat Transfer
16:04 - Impact of Exchanger Geometry on Performance
16:42 - Exchanger Geometry and Design Limitations
17:24 - Tube Passes and Baffle Configuration
18:04 - Role of Baffles in Heat Exchangers
18:40 - Tube Pitch and Arrangement
19:25 - Exchanger Arrangement Options
20:43 - Advantages of Multiple Shells in Design
21:21 - Conclusion: Optimizing Shell and Tube Exchangers