BMW Leaking Plastic Intercooler Connections - Cause and Fixes

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  • Опубликовано: 17 окт 2024

Комментарии • 190

  • @tumelomoshoaliba1436
    @tumelomoshoaliba1436 3 года назад

    I'm just here to say thank you.
    I was getting a loud hissing noise from the pipe after I inspected the pipe I found a very large cut which cause the hissing every time the turbo spools up, after finding the leak I repaired the pipe.
    And now my awesome boost that gets me back in the seat is back, and there is no longer any black smoke every time I floor the car.
    Thank you so much for this video

    • @StevenBTuner
      @StevenBTuner  3 года назад

      Hi, it's great when everything is working 100% :-)

  • @QuattroBajeena
    @QuattroBajeena 3 года назад +1

    I did this 5 years ago the PTF Tape, i didn't tell anyone just incase they grill me. Lol
    But he speaks truth it works.

  • @daviddorado5632
    @daviddorado5632 6 месяцев назад +1

    No kidding the teflon trick works. My hoses were quite leaky and the teflon increased boost pressure from 1.5 to 1.8. Amazing. I guess wont last for long but it works

    • @StevenBTuner
      @StevenBTuner  6 месяцев назад +1

      Hi, I bet it's great to feel that extra boost! I wasn't sure how long it would last, but it is still working fine on that car, and that video was made quite a while ago now.

  • @bimmerhacks
    @bimmerhacks 2 года назад

    I like your way. I do fixes on my BMW without replacing parts but just components inside and upload it in YT for others to follow. This is new to me, thanks and keep doing the same mate ...

  • @ryanspeck2248
    @ryanspeck2248 2 года назад +1

    You could try going to a the hardware store and check the o-rings for faucets in the plumbing section. You might be able to find a similar size thicker o-ring.

  • @mohamedkantaoui5862
    @mohamedkantaoui5862 8 месяцев назад +2

    In my opinion
    If you find oil coming out from the connecting points between the turbo all the way up to manifold intake at any point, (usually at the start or end of the intercooler) that means you have turbo seal problem, as that considers excessive oil leak.
    The pressure will push oil out or all the way up to the engine and results different problems like high emission/ smoke/power lose.

    • @StevenBTuner
      @StevenBTuner  8 месяцев назад +4

      Hi, it can be that - but 99% of the time it is more likely to be oil from the crankcase breather.

    • @mohamedkantaoui5862
      @mohamedkantaoui5862 8 месяцев назад

      Yeah that is true
      Thank you

  • @steviecuz2396
    @steviecuz2396 2 года назад

    Thanks for this Steve, just had a nightmare with a leaking intercooler hose, tried this fix but whatever I tried it wouldn’t locate properly, in the end used heavy zip ties as a collar around the pipe and intercooler tube then shoe-laced the two together, goes like stink now especially after cleaning all the crud from the intercooler vanes, I like your relaxed, almost laid back delivery of information, good stuff, Lower control arm bushes next, then the DPF.

    • @StevenBTuner
      @StevenBTuner  2 года назад

      It certainly pays to be inventive if you want that boost to stay where it belongs! Well done!

  • @bunabuna9287
    @bunabuna9287 3 года назад +2

    Thanks great video. I've got this problem and been told its normal. I'm going to follow your advice

    • @StevenBTuner
      @StevenBTuner  3 года назад +1

      Hi, thanks for watching and for giving it a go on your car! Normal doesn't mean good... I'd love to hear how it turns out!

    • @bunabuna9287
      @bunabuna9287 3 года назад +1

      @@StevenBTuner I'll keep u posted when its sorted 😉

  • @Re_Kitty
    @Re_Kitty 3 года назад +1

    I replaced the fancy connectors with standard hose clamp ones! I took an intercooler from a 136hp E46 320D and it is plug and play, fits any E46 just fine you just have to peel off the metal connector from the hose

    • @StevenBTuner
      @StevenBTuner  3 года назад

      Hi, that's great information to know!

  • @zakerif8082
    @zakerif8082 3 года назад +1

    Hi, Steven
    As always
    Very clean and sound speech,
    Very useful info,
    Thank you Steven

  • @MoBoostZa
    @MoBoostZa Год назад

    Thanks for the video. I have a e87 m47 and the boost pipe at the intake tore. Hoping to replace it with aftermath silicone. Do you know what diameter it is?

  • @tmxSTi
    @tmxSTi 4 года назад

    Had an e46 like you but compact ran bigger boost on standard intercooler just done the "Mikalor" mod you did all i had trouble with was EGR delete pipe would leak. Now I've moved onto the 120d I am suffering same ailments as you I believe the 335d intercooler is a good upgrade but still has the plastic crap they say the MTC intercooler is the one to get if your in the UK.

    • @StevenBTuner
      @StevenBTuner  4 года назад

      Hi, yep, everything wants to leak! I like the idea of having the 'anti runaway' throttle valve in place, but that is now leaking too... I think the 335 style intercooler is a good compromise between functionality and easy fitment.

  • @oliveringham2301
    @oliveringham2301 3 года назад

    A very well put together video. Keep up the great work! 🙂

  • @AhmedHadiPADI_scuba_instructor
    @AhmedHadiPADI_scuba_instructor 3 года назад +1

    Sir, appreciate your video VERY much! Quick question, when I replace the charge pipe, do I really need to clean up all the oil inside charge pipe and the other pipes that it connects to? Or just simply replace it? My problem on 335i E93 was that when I was driving fast “on turbo” the charge pipe popped up and neck area when that clip ticks broke, so keep putting back the charge pipe manually every time I drive but not working coz its loose and air pops out again when accelerating and give a check engine on and a message says, “engine fault, reduced power”
    Appreciate you answering my question VERY much!!!!

    • @StevenBTuner
      @StevenBTuner  3 года назад +1

      Hi, a little bit of oil coating the inside of the pipe is not a problem, but if there is a lot then it could indicate a leaking turbo. If there is a broken part on the pipe or connector then there is not much choice but to replace it.

    • @AhmedHadiPADI_scuba_instructor
      @AhmedHadiPADI_scuba_instructor 3 года назад

      @@StevenBTuner appreciate your reply very much, sir! You’re the best!!!

  • @aaronkeight2488
    @aaronkeight2488 Год назад

    Hi Steve, thia video has helped me out so much. Just one question please if you may answer. My red boos pipe was also leaking some oil. Having a new boost pipe fitted as we speak. My engine oil had dropped a little while leading up to noticing the boost pipe leak. Would the boost leak effect the engine oil level In anyway?

    • @StevenBTuner
      @StevenBTuner  Год назад

      Hi, I wouldn't expect so - probably best to keep searching for the reason for the oil consumption / leak.

  • @funfun5656
    @funfun5656 2 года назад

    To add to your comment about using plastic parts I think it's also useful for engineering easily accessible points of failure. Hence the plastic charge pipe which is generally fine at stock pressures or until it ages and the plastic gets to many heat cycles.
    30-45 min to replace it in your driveway...no big deal.

    • @StevenBTuner
      @StevenBTuner  2 года назад +2

      Hi, great point! I'm all in favor of plastic if it keeps the weight down.

  • @kianward5999
    @kianward5999 2 года назад +1

    great bit of info and great content you now have new subscriber

  • @Fabio_T26
    @Fabio_T26 Год назад

    Hey Steven thank you for sharing this firstly...i have trouble for reinsert clip from bottom...how did you do that? Under the car or up? Cheers from Italy 😄

    • @StevenBTuner
      @StevenBTuner  Год назад

      Hi, I did all the work from above. Hi from Denmark, and all the best getting it back together!

  • @thinker009
    @thinker009 3 года назад

    Good quality advice. Is oil in intercooler a problem, should it be cleaned, common logic yes?

    • @StevenBTuner
      @StevenBTuner  3 года назад +2

      Hi, if the engine is in good condition then there shouldn't be too much, but if the turbo is leaking a lot of oil then it should probably be cleaned out when the new turbo goes in.

  • @rinor3681
    @rinor3681 2 года назад

    So well explained thank you, i have the same problem and i get oil leak outside the hose , is it normal or is it a turbo problem ?

    • @StevenBTuner
      @StevenBTuner  2 года назад

      It is normal, but not desirable. If there is a boost leak then your turbo has to spin faster to give you the boost you want, which will wear it out faster.

    • @rinor3681
      @rinor3681 2 года назад

      @@StevenBTuner so in this case the turbo should be repaired…. Or what would you suggest?

  • @paulkazjack
    @paulkazjack 3 года назад

    My diesel astra is pulsing under load. Had a look at the boost pipe and can see oil has been sprayed out from the connection. Will try the plumbers tape on it. Cheers.

    • @StevenBTuner
      @StevenBTuner  3 года назад +1

      Hi, the connections are a bit different on the Astra, but I hope it works out as a good fix for you too!

  • @justas6686
    @justas6686 4 года назад

    Great video Steven! Was just wondering what best why to detect if there is an boost leaks around pipes and intercooler? Will be looking around mine bmw M47 tommorow thank you!

    • @StevenBTuner
      @StevenBTuner  4 года назад +1

      Hi, thanks for watching! The oil that gets sprayed out with the air gives it away every time. There really shouldn't be any unexplained oil outside of an engine.

    • @justas6686
      @justas6686 4 года назад

      @@StevenBTuner What do you think about e90 M47 air intake vents from front to airfilter could it be improved?

    • @StevenBTuner
      @StevenBTuner  4 года назад +1

      Hi, pulling the air in from above the radiator is pretty much perfect, and after that it could definitely be improved. It would be great if the airflow didn't do so many 90 degree hard turns on its way to the turbo, and its not like there is any shortage of room to have a better configuration.

  • @MatchboxGarage
    @MatchboxGarage 3 года назад +1

    I have this problem so will give it a try thanks

    • @StevenBTuner
      @StevenBTuner  3 года назад

      Hi, thanks for watching - and it would be great to hear how it goes!

  • @linux2005
    @linux2005 3 года назад

    Great video Steven, thank you. I have just had my 2017 F30 320d @49K, remaped.. It now has significantly more boost and is a joy to drive, however since the map there is now a high pitch dentist drill noise coming from the car. I have contacted the guy who did the map (A big brand) and he says not to worry its just due to more boost and nothing to be alarmed about... although that being logical..something inside tells me it's not right.. my search for answers has brought me here.. I'm thinking hosing, seals, gaskets before worrying about the actual turbo itself. Is hat the correct place to start would you say?

    • @StevenBTuner
      @StevenBTuner  3 года назад

      Hi, it is definitely worth keeping an eye out for the signs of a boost leak - which on a diesel car are always accompanied by some oil mist on whatever is close by. If the turbo is spinning faster to produce more boost then that will definitely make more noise - but it should be a nice kind of noise (a bit hard to explain...). If the noise is really annoying or is louder during gear changes then it can be the turbo shaft has fore/aft movement, and the impeller is starting to rub against the alloy housing. You can check this fairly easily by removing the air inlet pipe in front of the turbo and moving the shaft with your fingers and looking for scraping of the alloy. That kind of movement means a new turbo cartridge is required (if you are into DIY), or a new turbo. Another way that you can get a lot of turbo noise is if the DPF pressure sensor pipe is not on properly, or if one of the hoses connecting to the front of the turbo are not sealing 100%.

  • @Mean886
    @Mean886 6 месяцев назад

    Hello,what do you think of swaping those regual hoses with silicone ones ?If so which brand to buy and how much to spend on it ?

    • @StevenBTuner
      @StevenBTuner  6 месяцев назад +1

      Hi, silicone hoses are the best upgrade to do if you are wanting to hold in some extra boost. If you don't mind a good puzzle, and a fair bit of fiddling, then you can even use cheap universal kits

  • @user-xm6oq9gz9u
    @user-xm6oq9gz9u Год назад

    I bought a aftermarket intercooler. After installing both end of inlets. I notice after popping on the steel retaining clip. I had a slight gap. Test drive the car and now I have boost leak. Do you think the Teflon tape will help?

    • @StevenBTuner
      @StevenBTuner  Год назад +1

      Hi, when you go for an aftermarket intercooler, very few of them are made to exacting standards that will fit the BMW pipes. It is usually best to go alloy with nice big beads so that the hoses can't slip off, silicone hoses along with big clamps.

  • @daviddorado5632
    @daviddorado5632 Месяц назад

    In my case, a e90 320d , the one that joins the turbo to the intercooler leaks no matter what i do. Would you recommend this aftermarket hoses ridex type or similar? The oem one is 200euros omg

    • @StevenBTuner
      @StevenBTuner  Месяц назад +1

      Hi, the BMW intercooler hoses are a 'work of art' and I don't think that any of the cheap replacement brands are going to be as good, but one of the more expensive brands might be a better choice. If it is the metal at each end that has corroded then there is no choice but to replace them. If it is a leak where a metal pipe connects to a flexible pipe then you can add an external clamp around the outside of the black flexible pipe to make sure it doesn't leak. If is a leak where it meets the intercooler then this video has the answer.

  • @friguy4444
    @friguy4444 2 года назад

    Hello Steven. Just discovered you. I too am all for well made plastic parts. I find it very hypocritical that so many people feel the need to rag on BMW for using them yet under the hood of every other model and make there is just as much plastic used for all the same reasons. (Mostly). But for some reason people seem to want to take the "Bavarian Motor Werks" (works? lol) company down a notch because they feel threatened or something. (Usually that's why people lash out anyway LOL).

    • @StevenBTuner
      @StevenBTuner  2 года назад

      Haha, no doubt! Plastics are awesome - especially when reinforced with carbon fiber or fiberglass.

  • @volnick1986
    @volnick1986 28 дней назад

    3 months ago I replaced all 5 seals with BMW original seals because of a big leak from the right intercooler hose, back side towards the turbo. Leaked on the steering rack. Left intercooler hose was leaking also on the skid plate. One week ago found out the left skid plate leak was still present. Bought a new OE BMW seal. Still leaking. Bought a new Topran seal. Still leaking. Did the PTFE tefron tale trick 2 days ago. Still leaking. I saw the scoring marks in the inside of the original intercooler. I’m thinking of buying a aftermarket new Valeo intercooler because i’m sick and tired of removing the hard intercooler pipe for the 6-7th time and still learning. I’ve done 4 turns of PTFE tape, the hard hose fitted tight to the intercooler but still leaking. 😑

    • @StevenBTuner
      @StevenBTuner  28 дней назад

      Hi, any kind of corrosion on the seal mating surface will cause a leak too, so is worth a close inspection.

    • @volnick1986
      @volnick1986 28 дней назад

      @@StevenBTuner Checked the aluminium surface underneath the seal yesterday when I saw the scoring marks on the plastic inside of the surface. The metal on the hard hose looks fine to me.

  • @krumzlatanov2852
    @krumzlatanov2852 3 года назад

    Hi, great video . I will give it a go. I got a question about the radiator coolant drain plug location on M47 engine E90 320d ? Thanks

    • @StevenBTuner
      @StevenBTuner  3 года назад +2

      Thanks! You should be able to see the drain plugs on this image: www.realoem.com/bmw/enUS/showparts?id=VC37-IND-12-2006-E90-BMW-320d&diagId=17_0318

  • @MrSpeedkg
    @MrSpeedkg 3 года назад

    Hello,
    I saw some oli droplet on the floor and its coming from bottom intercooler hose. Turbo was on service. So if there is some olis must be a boost leak?

    • @StevenBTuner
      @StevenBTuner  3 года назад +1

      Hi, thanks for watching! If that part of the car hasn't been cleaned for many years then it's worth cleaning everything thoroughly and then see what comes back. But yes, if oil is getting out, then precious boost pressure is getting out too.

  • @Leo-st5zo
    @Leo-st5zo 3 года назад

    hi great video, I am wondering would the leak due to the pipe seal issue causing a whistling sound when start engine and accelerating? I am currently having this whistle sound, but didn't find any obvious leak? I am going to try your PTFE method and try again. if it does not work, I may have to change my turbo ... btw, what is the spray you used on the o-ring ? many thanks

    • @StevenBTuner
      @StevenBTuner  3 года назад

      Hi, thanks for watching! Most of the time you won't hear boost leaks. Whistling is often a worn out bearing in the turbo that is allowing the impeller to rub against the alloy housing - you can check by taking the hose off the front of the turbo and seeing if the shaft moves forward and backward at all. All the best in getting to the bottom of the issue.

    • @Leo-st5zo
      @Leo-st5zo 3 года назад

      @@StevenBTuner Thanks Steven. I will check that. Could you let me know the spray you used in the video for the o-ring seal?

    • @StevenBTuner
      @StevenBTuner  3 года назад

      Hi, it is silicone spray.

  • @leevinylcritic
    @leevinylcritic 4 года назад

    im doing this job today... good job i saw your vid before i go snd start but how much oil is likely to be in side the pipe? if there is alot is that bad? i know there always will be some but why? cant that lead to a engine runaway... thank for your vid snd advice.. please keep the videos coming .. now ive got to go and lie in the wet cause ive no access to a garage 😔

    • @StevenBTuner
      @StevenBTuner  4 года назад

      Hi, the oil mostly comes from blow-by gases that are fed back into the air intake, so it is quite normal for there to be some from all engines. You could reduce it by putting in a catch-can, which is something I probably will try out in future. However, if there is heaps in the pipes, and the intercooler is full of it too, then there is a good chance that the seals on the turbo are leaking, and that isn't so good. The E90 in the video has a 'throttle valve' that closes when you switch off the engine, so that no air can get in, and so engine run-away is impossible even with a leaking turbo. Some diesel engines have this, and some don't. All the best in getting your car back to full health and full boost!

    • @leevinylcritic
      @leevinylcritic 4 года назад

      @@StevenBTuner thanks so much for the advice Steven, much appreciated.. I will certainly try my best to get my e60 530d to running on full boost and in full health, with help from your videos. Cheers again👍

    • @lockettlv
      @lockettlv 3 года назад

      @@leevinylcritic hi, did it work out well?

    • @leevinylcritic
      @leevinylcritic 3 года назад +1

      @@lockettlv luckily there wasn't much oil build up in the charge pipe and I replaced all the vacuum lines that where beginning to perish. had to take a break while weather is bad always cold and raining, just waiting on the next dry day to carry on with rest of repairs.. this repair did help a little but my car hadn't lost that much boost, I could tell it was on its way to losing more if I hadn't fixed it.

    • @Roginator007
      @Roginator007 3 года назад

      @@leevinylcritic any updates mate? Lots of 535ds I've been going to view all have a small amount of oil around the front of the intercooler and this pipe. My friend who's a mechanic is worried and says it could be turbo etc and telling me not to buy

  • @eddiek821
    @eddiek821 2 года назад

    Hi Steve whilst taking off that first hose in your video do you know if it has a steel o ring inside as doing mine in the garage yesterday I stood on steel o ring and asked my mechanic if that was from inside the pipe he said not it was from a job the day before but I'm not too sure as my pipe has blown off from the interccoler a few hours later.

    • @StevenBTuner
      @StevenBTuner  2 года назад

      Hi, the only steel is the clip on the outside. All of the sealing is done by the synthetic rubber ring.

  • @FJR22
    @FJR22 Год назад

    @stevenbturner thanks for the vid...but one thing wasent clear for me i have an e70 35d 2008 and the oil leak is all over the hose...so didnt really get the solution...i need to change the intercooler...but ur method at the end was to tape the ends of the hose...so im kind of lost...thanks

    • @StevenBTuner
      @StevenBTuner  Год назад

      Hi, if things are that bad then replacement of the intercooler and hoses will keep things working well for 5 years or so.

  • @SmileIso
    @SmileIso Год назад

    Thanks for video I have an X3 N55 engine and boost leak at turbo inlet side (air box to turbo pipe). Wondering how to huse the teflon tape as there is a big thick gasket on the pipe at turbo side

    • @StevenBTuner
      @StevenBTuner  Год назад +1

      Hi, the teflon tape trick only really works on the plastic connections. That turbo inlet connection probably needs to be replaced every 5 years or so.

  • @JoJuPlays
    @JoJuPlays 2 года назад +1

    I have a oil leak (And probably an boost leak) on the rubber connector that connects the turbo pipe to intercooler. This helped me a ton.

    • @StevenBTuner
      @StevenBTuner  2 года назад

      Great to hear that it helped!

    • @ikacbmw669
      @ikacbmw669 2 года назад +1

      i have boost leaks..how many? YES!

    • @StevenBTuner
      @StevenBTuner  2 года назад +1

      @@ikacbmw669 Haha, that's unfortunately quite normal when you first buy a used BMW...

  • @friguy4444
    @friguy4444 2 года назад

    So I have been fighting with boost leaks on my 2008 335XI with the N54 engine. This only started now after installing a pair of 17T TD04 turbos. The clamping and sealing system is almost the same as the one shown here but not quite. There seems to be nothing used for an "O" Ring. They clip the same way but it looks different at the clamping area. At least it does to me. I have an upgraded aftermarket good quality intercooler with the OEM clamping method used. So I guess I will be looking for some other type of solution for my troubles as I can't identify a place to put tape to help the sealing of it. None the less great video and thank you for the hard in making it a quality video!

    • @StevenBTuner
      @StevenBTuner  2 года назад

      Hi, when you go for more flow and boost then you are quite a bit past what the stock quick-connect pipes are designed for. If you like your intercooler then a good option is to get a welder to cut and replace the inlet and outlet with those designed for silicone hoses and v-band clamps. I have all of parts lying around now to do just that on my car (along with the bigger turbo), but that cheap repair that I did is determined to last and last!

  • @aircooledshack7154
    @aircooledshack7154 Год назад +1

    Good well explained video

  • @aaronkeight2488
    @aaronkeight2488 2 года назад

    Going to try this tomorrow with mine. Look to have exact same issue

    • @StevenBTuner
      @StevenBTuner  2 года назад

      I hope it works as well for you!

  • @mplewp
    @mplewp 4 месяца назад +1

    On older cars 400.000 km and up i mount the lower boost pipes with a little bit of soft tex 7 silicon . Yes its a b!tch to demount afterwards , but its a cheap & cheerful solution . If you have the time for it :) . Darkside development and wagner both make good intercoolers also for bmw .

    • @StevenBTuner
      @StevenBTuner  4 месяца назад

      All good solutions to keep the boost in!

  • @bill122b
    @bill122b Год назад

    my 2007 335i has the steering lock issue but this time is different, while key on the windsheild wipers come on an cannot be turned off?

    • @StevenBTuner
      @StevenBTuner  Год назад

      Hi, that is usually failure of the front ABS sensors, or the car is being 'driven' while up on stands.

  • @srdfcgvhbn
    @srdfcgvhbn 3 года назад

    Hi Steven, If the seal between turbo and intercooler pipe is leaked, will you have exhaust flume smell ? After removed the pipe to clean the oil, I have noticed flume smell and I can see some white smoke from under the turbo connection and it smell of exhaust

    • @StevenBTuner
      @StevenBTuner  3 года назад

      Hi, the crankcase ventilation pipe comes in at that point, so you could get the smell of the blow-by gases.

    • @srdfcgvhbn
      @srdfcgvhbn 3 года назад

      @@StevenBTuner thanks STEVEN, re-connect the boost pipe. and cleaned it with carb cleaner, all smell gone now. it was old kitchen roll debris inside the pipe

    • @StevenBTuner
      @StevenBTuner  3 года назад

      @@srdfcgvhbn I'm glad you got that sorted out!

  • @georgiosz.
    @georgiosz. 3 года назад

    Excellent video and thank you very much.My E83 M47TU suffers from 3FF0 code although inlet manifold,EGR, etc are clean.It looks that I have a boost leak and oil leak exactly in the described joint that leads to 3FF0 code.I have replaced IC and the seal.Problem sovled temporarily as engine is tuned and overboosted.Tomorrow I will put teflon tape and follow your instructions...I will report soon!!!

    • @StevenBTuner
      @StevenBTuner  3 года назад

      I hope that sorts out the problem!

    • @georgiosz.
      @georgiosz. 3 года назад +1

      @@StevenBTuner Today my technician put Teflon tape. It looks that it is totally sealed. I have to wait for new adaptations of mass air meter and fuel adaptations. I will report!

    • @georgiosz.
      @georgiosz. 3 года назад

      @@StevenBTuner Good Evening. The problem still here as still a little drops of oil were in the floor today. Not as much as before Teflon tape.
      But 3ff0 code is not here anymore neither too often regeneration in dpf. Maybe we need to put additional one more layer of Teflon tape...Mpg seems to be better today...Stay tuned...🙂

    • @StevenBTuner
      @StevenBTuner  3 года назад

      @@georgiosz. Sounds like it is heading in the right direction!

    • @georgiosz.
      @georgiosz. 3 года назад +1

      @@StevenBTuner Thanks to your advice I think I have solved a problem that occured to my car several months ago and was still present.
      3ff0 code appeared too often and too often regenarations also happened sometimes.Power was unstable and I was in trouble.No oil leak was visible in the beginning but it seems that there was a boost leak for sure all the time.Oil leak happened recently so it lead to additional investigation of the problem.I have also repleced MAF sensor,MAP sensorI have cleaned EGR,EGR cooler,inlet manifold,checked swirl flaps mpla mpla mpla....Everything was OK and all technicians said that there was no boost leak...until the day I saw your video...
      So I put teflon tape into the joints of the intercooler and the car has transformed totaly.
      Power came back,mpg was improoved.It is obvious that boost leak leaded to overfueling and soot that clogged DPF.Additionaly if 3ff0 code is present,regenerations are suspended so DPF could be fool of soot and totaly clogged in some cases...Many problems solved with just some centimeters of teflon tape.Thank you again!

  • @lukaskopcak6544
    @lukaskopcak6544 2 года назад

    Hello, i have big boost leak but around 3,500rmp. I fonded a lot of oil around pipe comming from turbo and on intercooler. I changed pipe but also big leak boost is there. I have 330d xdrive and car cant go more than 180km/h..
    And on every gear you cant go more than 4K rpm also when you have full throtel around 4K rpm fuel consuption decrease to 8-9l/100km from 20l/100km

    • @StevenBTuner
      @StevenBTuner  2 года назад

      Hi, sounds like there is still some searching to be done - there are heaps of places it can be. Also check for EGR errors.

  • @jonnyharris2724
    @jonnyharris2724 2 года назад +4

    Here just for the silky smooth voice

  • @mattiasring1742
    @mattiasring1742 Год назад

    Hi, quick question. Is there any chance the tape could make its way into the engine after doing this mod? Anyone had any issues with it?

    • @StevenBTuner
      @StevenBTuner  Год назад

      Hi, it is more likely to be blown out than sucked in I would expect.

  • @dinhvanpham8102
    @dinhvanpham8102 10 дней назад

    I have own my BMW in 4 problematic years. I have had boost leakage in 1,5 year. I have been at 3 car workshop, no one can help but they charge me a lot everytime. Normal signs of a good turbocharger is when you start you engine, the actuator should move after a short time and the turbocharger should expand In my case none of thiese two thing happen. A well experienced mechanic should know that here may be a big leakage on the turbo air charger hose. After some research I have found out this is a common failure. When you experience low boost on low rpms I believe watching youtube videos is more usefull. I have found out I have a big leakage on my turbo air charge hose from turbocharger to intercooler. I have replaced the hose and my turbocharger works for the fiirst after 1,5 year. This has messed up my DPF got glogged. I hope i can reset my DPF and force 1 or more DPF regenerations.

    • @StevenBTuner
      @StevenBTuner  10 дней назад

      There is an unwritten 10 year service for these (and similar) cars. Every 10 years replace all of the boost hoses and intercooler and turbo and EGR valve, and clean or replace the DPF. If you replace one bit at a time then you will probably send yourself slowly crazy.

    • @dinhvanpham8102
      @dinhvanpham8102 9 дней назад

      @@StevenBTuner Hi, thank you for important 10 years service info. I am crazy already. I have had a lot problems and spend over 8500 dollars . I had got replaced a new turbocharger last year, but workshop can not find out why turbocharger does not work. The whole problem was a leakage on turbo air charge hoses. In april the second workshop advice me to replace the new turbocharger with another new one and charge me 1325 dollars. He saw the sign that actuator do not move and turbo air charge hose did not expand. Today evening, suddenly the engine light disappear and I keep driving to highway at 100km at 2500 rpm. After driving 20 minutes and the engine light do not reappear. I think the best i can do is to force a DPF regeneration and check the DPF status. I have replace all of your 10 years list except DPF, automat filter oil, differential oil.

    • @dinhvanpham8102
      @dinhvanpham8102 9 дней назад

      @@StevenBTuner Do I need to replace my intercooler? My BMW 525D Xdrive is from 2012.

  • @amirholmes-qi4fd
    @amirholmes-qi4fd Год назад

    hey I bought an eBay fmic off someone that had clearly been used (oil was in the fmic). But when I fit to the oem connections the charge pipe side is loose as. Any suggestions?

    • @StevenBTuner
      @StevenBTuner  Год назад

      Hi, if it is too loose then even the technique in this video may not be enough - but it could be worth a try before you throw it in the trash.

  • @emperorcs5173
    @emperorcs5173 3 года назад

    What size mikalor clamos did you use?

  • @lax5996
    @lax5996 4 месяца назад

    What if just replace the new intercooler hose ? Will that help?

    • @StevenBTuner
      @StevenBTuner  4 месяца назад +1

      Hi, it is the intercooler that wears away, so a new intercooler is needed every 10 years or so - or the fix I have used, or do a completely custom solution.

  • @ma61king
    @ma61king 3 месяца назад +1

    The best and most reliable solution that you were asking about is to abandon the plastic click-in connections entirely.

    • @StevenBTuner
      @StevenBTuner  3 месяца назад

      Going full racecar will get rid of the expensive part that wear, but even then you have to check them every so often to make sure you are not losing any boost.

    • @ma61king
      @ma61king 3 месяца назад +1

      @@StevenBTuner Properly installed hardpipes with correct joiners and clamps don't require any maintenance

  • @tomaszjach3430
    @tomaszjach3430 3 года назад

    Hi. Is this tape with glue? I'm asking because i can't fine one with glue. Sorry for my English.

    • @StevenBTuner
      @StevenBTuner  3 года назад +1

      Hi, thanks for watching! There is no glue on the tape, it is standard PTFE plumbers pipe sealing tape.

    • @tomaszjach3430
      @tomaszjach3430 3 года назад +1

      @@StevenBTuner Thanks for your reply. I have BMW E60 m57 engine with this kind of problem. There is a seal but inside the pipe. Seal (o-ring) is new, but there is some oil coming out. I will give a try with this tape. I hope it will work for me too. BTW i have seen some of your videos earlier. Keep up the good work.
      Greetings from Poland !

    • @StevenBTuner
      @StevenBTuner  3 года назад +1

      Hello to Poland, and I hope the tape works out well for you!

    • @JD-yi8ly
      @JD-yi8ly Год назад

      Did the tape solved problem? I have same issue

    • @tomaszjach3430
      @tomaszjach3430 Год назад

      @@JD-yi8ly Yes it did. Just put tape around the o-ring (from outside of the o-ring) and carefully put it on place. For me it works perfect. No Oil leaks.

  • @stefanrodk261
    @stefanrodk261 11 месяцев назад +1

    Okay, is oily supposed to be in intercooler?

    • @StevenBTuner
      @StevenBTuner  11 месяцев назад +2

      Hi, it will always be oily - especially after 10 years or more - this is because the engine blow-by gases get fed back into the intake stream (unless you put in a catch can). Probably worth cleaning out every 5 years or so.

  • @tumelomoshoaliba1436
    @tumelomoshoaliba1436 3 года назад

    What does a boost leak sound like ???
    Cause my BMW e90 320d m47 engine turbo has this loud blow when it spools up.

    • @StevenBTuner
      @StevenBTuner  3 года назад +1

      Hi, thanks for watching! Unless they are really bad, you won't normally hear a leak over the sound of the engine. If it more of a whistle sound then it usually indicates that the shaft bushing/bearing is worn and allowing the impeller to rub on the housing.

    • @tumelomoshoaliba1436
      @tumelomoshoaliba1436 3 года назад

      It's more of a loud hissing noise and the intercooler pipe is covered in oil from the outside.
      Could I maybe have a bad leak cause it's not a whistle but more of a very loud hissing sound.
      Kindly get back to me before I have it checked out
      Thank you for your help.

    • @StevenBTuner
      @StevenBTuner  3 года назад

      @@tumelomoshoaliba1436 Hi, it is a pretty big leak if you can hear it, and not something you want to leave uncorrected - and is probably a greater problem than the one featured in this vid. All the best in getting your car back to full health!

  • @fabricedufay
    @fabricedufay Год назад

    merci pour le partage. J'utilise dans RUclips le mode traduction automatique en Français pour tout comprendre.

    • @StevenBTuner
      @StevenBTuner  Год назад +1

      Hi, I hope it translates well for you.

  • @lenstar01
    @lenstar01 3 года назад

    4:40 WRC stands for Water Research Centre Limited

  • @DAVEEYEINTHESKY
    @DAVEEYEINTHESKY 4 года назад

    i had a problem like this before but the pipe would blow off even after replacing the pipe for a new oem pipe so as i had spent money on the pipe (money is tight at the min) as a cheap "fix" i put a staggered silicone pipe over the intercooler and original pipe and clamped it down it worked great as a quick fix untill i could afford to replace the intercooler 👍

    • @StevenBTuner
      @StevenBTuner  4 года назад

      Hi, thanks for watching and for sharing that great technique too!

    • @lockettlv
      @lockettlv 3 года назад

      Do you remember the diameter of the pipe?

    • @DAVEEYEINTHESKY
      @DAVEEYEINTHESKY 3 года назад

      @@lockettlv i brought 45° elbow 70mm to 60mm but think i remember the 60mm end needed to be 50mm but the mikalor w2 clamps i used worked fine depending on where u need it u may not need the elbow and require a straight join

    • @lockettlv
      @lockettlv 3 года назад

      @@DAVEEYEINTHESKY so 70mm goes on intercooler connection and 50mm on aluminium pipe?

    • @DAVEEYEINTHESKY
      @DAVEEYEINTHESKY 3 года назад

      @@lockettlv yes thats right i used a tiny bit of oil on the inside of the silicone pipe to slip it on each end i would suggest using the mikalor w2 clamps instead of jublee clips as they are much better for sealing each end

  • @RichPurc
    @RichPurc Год назад

    If there's oil on the boost pipe doesn't that mean there turbo has an oil leak too?

    • @StevenBTuner
      @StevenBTuner  Год назад +5

      Hi, there is plenty of oil coming through from the crankcase breather system, so it doesn't indicate a turbo problem on its own.

    • @HardCoreMore
      @HardCoreMore 9 месяцев назад

      Hi @@StevenBTuner, thanks so much for this response. But I don't understand how exactly does oil separator is connected to turbo and and turbo hose that goes into the intercooler. Isn't the oil from oil separator returned into the motor? What is the purpose of the oil separator if oil vapors goes into turbo system?

  • @gjmheating8857
    @gjmheating8857 Год назад

    Do you have to drain oil to remove intercooler

    • @StevenBTuner
      @StevenBTuner  Год назад

      Hi, that will depend on whether you have any automatic transmission oil cooler hoses in the way - so it is very dependent on your exact model.

  • @ccfabs8932
    @ccfabs8932 4 года назад +2

    This comes to my mind: Self-Fusing Silicone Tape.

    • @StevenBTuner
      @StevenBTuner  4 года назад

      Hi, that sounds like a good possibility if it is thin enough. I couldn't find any information on the thickness once stretched in the data sheet.

    • @ccfabs8932
      @ccfabs8932 4 года назад

      Ues the tape to wrap the connection, seal the leak.

    • @StevenBTuner
      @StevenBTuner  4 года назад

      Ah, I see what you mean - I have no idea whether this would work, but it would be great to know!

  • @brianmckerrow817
    @brianmckerrow817 Год назад +1

    I LIKL THE WAY YOU DESCRIBE PRESSURE LOSS. LOST SPEED

    • @StevenBTuner
      @StevenBTuner  Год назад +1

      Got to focus on the important things ;-)

  • @jakubpawlowicz3560
    @jakubpawlowicz3560 4 года назад

    Great cheap solution mate! I was searching for solution like yours for ages, after I replaced seals but it didn’t solve the leaks. I will try it tomorrow.
    PS
    Thanks for dpf caustic soda and acid cleaning video! About a month ago I did it on my dpf from n47 engine. Your solution worked a treat. Thank you!!

    • @StevenBTuner
      @StevenBTuner  4 года назад

      Hi, thanks for watching the vids, and glad the solutions are working out for you! I replaced the hoses and the seals before I realized what the real issue was...

    • @jakubpawlowicz3560
      @jakubpawlowicz3560 4 года назад

      Steven B. Tuner once you have sealed your connections, have you noticed any performance/efficiency improvements?

    • @StevenBTuner
      @StevenBTuner  4 года назад +1

      Hi, when I first did it a few years ago there was lots of oil spatter under the pipe (all over the subframe) and the car was going into limp-home mode as the requested boost did not match the boost supplied. This time it is nowhere near that bad, but I'd rather catch things like this early because even if the turbo can overcome the leak eventually, it does not do it any good to be spinning faster than needed. Any leak will also cause an annoying second or so to pass after you change gear before the car pulls strongly again.

    • @_Nosferatu_
      @_Nosferatu_ 3 года назад +1

      @@StevenBTuner Hi, I have a slight oil leak from the intercooler pipe connector just like you. So I was wondering how long can you drive the car like that with slight oil leak from from the connectors that you put plumbing tape on, was just wondering how bad is that for the engine/turbo? Asking because It's going to take some time until I can bring it to somebody who can fix it.... Thank you in advance

    • @StevenBTuner
      @StevenBTuner  3 года назад

      @@_Nosferatu_ Hi, thanks for watching! I suspect that most BMWs that are over 5 years old and have those plastic intercooler connections are leaking to some degree. You are losing some boost so your turbo is having to spin faster to make the boost that is asked of it, but that won't kill it immediately (it will just not last as long as it could have).

  • @mohamadabdullah1362
    @mohamadabdullah1362 Год назад

    Thanks indeed

  • @daviddorado5632
    @daviddorado5632 7 месяцев назад

    No chance that teflon tape is sucked by the engine???

    • @StevenBTuner
      @StevenBTuner  7 месяцев назад +2

      Hi, there is twice as much pressure pushing it out, but if it did get sucked in I'm not sure the engine would even notice.

    • @daviddorado5632
      @daviddorado5632 7 месяцев назад

      @@StevenBTuner yeah youre right. No way it goes inside

  • @jusb1066
    @jusb1066 4 года назад +1

    So if aftermarket intercooler pipes can work... Why doesn't someone just make an aftermarket pipe to make the OEM intercooler reliable 🤔

    • @StevenBTuner
      @StevenBTuner  4 года назад

      Hi, thanks for watching and wondering! There are lots of potential solutions, but none that I know of that are inexpensive, good, reliable and low maintenance. For cars put together in a factory they need to have connections that are push and click. As enthusiasts we can put up with tightening clamps every year or so to keep things working well.

  • @marcko1493
    @marcko1493 4 месяца назад

    I fitted a new intercooler with new rings on my 320d and its leaking oil and throwing black smoke.
    Im going to try your PTFE solution and see if it stops the leak

    • @StevenBTuner
      @StevenBTuner  4 месяца назад

      Let us know how it goes!

    • @marcko1493
      @marcko1493 2 месяца назад

      @@StevenBTuner It didnt work unfortunately, still leaks...
      But your solution is good i think. My theory is that the intercooler i bought (new) recently doesnt adjust properly to the hose thats why is leaking.
      I will need to find other solution or live with it.

  • @flippy9133
    @flippy9133 Год назад +1

    the main issue with small boost leaks is that is confuses the A/F ratio and the car doesnt run correctly

    • @StevenBTuner
      @StevenBTuner  Год назад

      Hi, it is less of an issue with diesel cars, but a richer mixture than expected will create more soot, which then causes potential DPF clogging.

  • @ruialdeano5486
    @ruialdeano5486 3 года назад

    👍

  • @brianmckerrow817
    @brianmckerrow817 Год назад +1

    YOU MOVE THE TAPE AROUND THE PIECE. hEATIMNG eNGINEER

  • @undergroundlegend198
    @undergroundlegend198 Год назад +1

    Just do two rounds of insulating tape on the neck

    • @StevenBTuner
      @StevenBTuner  11 месяцев назад

      Hi, anything on the outside will blown off fairly quickly.

  • @shaundaviss64
    @shaundaviss64 9 месяцев назад

    Weld it

    • @StevenBTuner
      @StevenBTuner  9 месяцев назад +1

      Hi, getting rid of any plastic entirely is perfect - but probably a bit too much for most folk to bother with.

    • @shaundaviss64
      @shaundaviss64 9 месяцев назад +1

      @@StevenBTuner my 335d already has iron block. A little more metal wouldn't hurt with all the torc

  • @ThePucko97
    @ThePucko97 4 года назад

    Heat shrink with internal hot glue will make leaks no more.

    • @StevenBTuner
      @StevenBTuner  4 года назад

      Hi, thanks for watching and for sharing your technique!