Wiring a Conversion Plug from Generator to Welder

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  • Опубликовано: 12 май 2015
  • Wiring a Conversion Plug from Generator to Welder

Комментарии • 81

  • @dannymelko5910
    @dannymelko5910 8 лет назад +5

    thank you! exactly what I needed to make mine.....wind was blowing too much and cut out some of your important info but I figured it out from your demonstration.

    • @fgriffintx
      @fgriffintx 6 лет назад +1

      That was my problem too - of all his discussion, the wind-battered part was the critical part. Wish old BrotherB would add a comment here to repeat what he said on the inaudible part of the tape where he explained which wire went to which terminal.

    • @billydarley6925
      @billydarley6925 4 года назад +3

      @@fgriffintx two hot one ground. hots are on either side of the green terminal. they combine to make 240v

  • @Jumbo8908
    @Jumbo8908 8 лет назад +1

    since my knowledge in this fid is terrible, where can I get both the female 230v/50amp and the 120-240v/30 amp? can this be a HD or Lowes run? thanks in advance! I appreciate the video!

  • @ranchitosantos5165
    @ranchitosantos5165 Год назад +2

    Thank you for the video!!! But what happens to the prong that does not have a wire inserted? Cause only 3 wires where used, and one was left empty.. will this be a problem?

  • @addrinaline
    @addrinaline 3 года назад

    This was wonderful! Listening and watching carefully does wonders when learning. 😉

  • @dc_andrade
    @dc_andrade 7 лет назад +3

    What size generator do I need to get at least 150 amps off my welder??

    • @AndrewBrowner
      @AndrewBrowner 7 лет назад +1

      150 amps x ~40 volts = 6000watts + 33% for welder inefficiency = 8000watts running, would be minimum and would probably stutter at that

  • @coburnlowman
    @coburnlowman 6 лет назад +18

    I want my time back. I know how to put the plug together but not sure what wires are hot and ground. Why make a video and not show them??????😣

    • @william38022
      @william38022 4 года назад

      Phil Lowman Home Depot sells those plugs and cords already assembled they’re expensive but you’re not taking a chance

  • @samueltapiajr8826
    @samueltapiajr8826 7 лет назад

    just what I was looking for. perfect....

  • @jimmytate7587
    @jimmytate7587 8 лет назад +2

    Even though the welder is rated at 50 amps nec allows undersized breakers and wire because the duty cycle of the welder is probably about 30% and almost never reaches 50 amps. check it if you have questions I think it is NEC 600. Its confusing but 30 amps and #10 wire is allowed. Additionally the generator will not produce 50 amps unless tremendously overloaded.and externally revved up. Dangerous to the generator.

  • @frankhoffman3566
    @frankhoffman3566 8 лет назад +26

    Couldn't hear or see what he did or why. I need this. Not helpful

    • @fgriffintx
      @fgriffintx 7 лет назад +5

      As best I can tell, he plugged green into ground (obvious), then the black and white into terminals "x" and "y" on the 4-prong plug. You can buy an identical plug at Home Depot, and the terminals are clearly labeled: G, X, Y, and W. What confused me was the fact that the cord from my 220V saw had Green, Black, and White wires only. From various videos I concluded that W on the four prong plug was neutral, BUT, the Black AND White wires on saw want power to both.

    • @SteveD328
      @SteveD328 4 года назад

      My thoughts exactly.

  • @PBS-nm1uu
    @PBS-nm1uu 5 лет назад +1

    what was the wire gauge did you use ???????

  • @Thingsandstuff247
    @Thingsandstuff247 5 лет назад +1

    So can you tell me is the ground the top post on the plug and the left and right plug are 110 and the bottom post is neutral right

    • @farmer864
      @farmer864 2 года назад

      @Christian There is no neutral, you have two hot legs and a ground...

  • @MotherAmerica-ci1uu
    @MotherAmerica-ci1uu 5 лет назад

    That adapter is 250v And your generation only has 240 v? How does that work ??? Any help

  • @carlossmith3316
    @carlossmith3316 9 лет назад +2

    you need to place a wire stabilizer connecter on the box,around the wire,to much movement will cut wire,at this point

  • @longdong3889
    @longdong3889 4 года назад +11

    Ok here. Green to green, black to x, white to y. Open w. You are welcome.

    • @zaccheusmaynard1831
      @zaccheusmaynard1831 3 года назад

      Black to x, but on my plug, that seems to be y 🤷‍♂️

    • @curve5746
      @curve5746 2 года назад

      Thanks !

    • @mdbmdb001
      @mdbmdb001 5 месяцев назад

      X and y are interchangeable
      Both are 120 hot, no polarity

  • @donniehensley471
    @donniehensley471 Год назад +1

    So you did not use the neutral on generator outlet plug for 220? I could not hear from the wind noise

    • @gn02020202
      @gn02020202 Год назад +1

      The welder 6-50r does not have a neutral, so no reason to connect it in the L14-10p.

  • @adventureescape1929
    @adventureescape1929 3 года назад +1

    Good shit.

  • @f1lacruz960
    @f1lacruz960 4 года назад

    So just leave out the nuetral on four prong ?

  • @Trafficlight678
    @Trafficlight678 8 лет назад +7

    You forgot one important step That was to install the wire clamp on the bottom of the female plug end. Without the wire clamp installed in the knockout the terminals can come loose if the plug is tugged along. So take your conversion plug to Home Depot and get a proper type of wire clamp for where the cord enters the female end. This will make sure nothing comes loose if the plug is tugged along by accident

    • @PastorBCoy
      @PastorBCoy  8 лет назад +1

      +Joseph Leogrande Yes, I know. I got lazy and now I have been chastised by my viewers repeatedly for it ever since.

  • @travisbateman2478
    @travisbateman2478 3 года назад

    Can you make a plug to plug into your shop for a gas powered generator that the engine is blown

  • @ErwinEnterprises
    @ErwinEnterprises 6 лет назад +1

    It would have been quieter in a wind tunnel. It says 10AWG on your cord.

  • @bullakay
    @bullakay 4 года назад

    Could you just remove the current plug and replace it with that one instead of having the box in between if you were only running it off the welder?

    • @farmer864
      @farmer864 2 года назад

      That is what i did and I cant get it to work to save my life...

    • @ChaseW26
      @ChaseW26 2 года назад

      No.

  • @Alekslim13
    @Alekslim13 5 лет назад +2

    He’s connecting a Nema 15-30 male into a Nema 6-50 female. There’s wiring diagrams online to show how to connect the wires. The guy in video mixed up the x and y terminals on both plugs. X and y terminals on both plugs need to match each other. Rotate plug so ground (G) terminal is on top for reference of where X and Y terminals are.

    • @gn02020202
      @gn02020202 Год назад

      If you add black tape to the white wire, then it gets hard to tell the difference between the two hot wires.

  • @autodidacticartisan
    @autodidacticartisan 2 года назад

    Got a used 50' 10/3 cord at a garage sale for $6. Spent $40 on new end plugs.

  • @michaelbartels1940
    @michaelbartels1940 6 лет назад +2

    Not an expert but I am pretty sure you hooked your ground to the earth ground, I believe you should have hooked that to the neutral.

    • @gn02020202
      @gn02020202 Год назад

      The 6-50r is different that a dryer plug. The 6-50 does not have a neutral, but is an earth ground.

  • @dkoch1271
    @dkoch1271 3 года назад

    90 amps no way you are leading us to a shocking end!

  • @seanashcroft9713
    @seanashcroft9713 2 года назад

    Hi and thank you for all the time and effort you put into making these videos.
    Can you please Help?
    I am a British Ex Pat, living in South Korea. My Korean
    is terrible, so finding any kind of help, let alone
    the kind of I am looking for, is a bit of a nightmare! ... LoL!
    I went online land bought a powerful, portable 240 Volt
    American Generator., DuroMax. XP11500EH.
    All documentation stated that this Generator produces
    both 120 Volts and 240 Volts.
    Unbeknown to me, this is not exactly true!
    It produces two legs of 120Volts!
    Almost all my tools are 240Volts and have the British
    Wiring set up, Earth, 240Volts Live & Neutral, like most
    of the world!
    I need to know what can be done to get my tools to work
    from this generator.
    I cant use an inverter, because I'd loose the Amps.
    How can I wire the Plug from this 4 wired American setup to run a
    3 pronged 240 Volt British Tool? Live, Earth and Neutral!
    WHAT CAN I DO? .............
    1.) It occurred to me that I might put the two hot
    legs together, to form one live out put, but I have some concerns about that.
    2.) The other thing might be to dial up the voltage,
    on, or replace the A.V.R. with a 240 Volt A.V.R.
    of the same or similar Amperage value. I don't believe that there will be any
    need then to change any of the wiring on
    the Generator, as the (1 of 2) 120Volt Hot
    legs just becomes redundant, (as I would only
    use one leg, left or right.) Effectively, every Live output
    will become 240 Volt! ........
    What do you think? .......... Do you think this will work?
    I am open to any other suggestions you have.
    Thank you for you time.
    You can email me at:
    surfacesupplieddiver@yahoo.com
    Kind Regards!
    S. Ashcroft

  • @patrickmurphy3
    @patrickmurphy3 9 лет назад

    So, a few things here. When you say 'buzz box' do you mean something like a Lincoln 225 stick welder? Also heard it called a tombstone. Made it to the end, so answered my own question. It's rated input would be 50AMP.
    The wire is definitely not 4 gauge. It's 10ga and it's stranded, so it's rated at 30AMP max. It's a SO cord which is good (Meaning S = Severe Service Cord, O = Oil Resistant Jacket), but undersized.
    At 7:55 , jamming the stray stranded wires like you did and not having them homogeneously wrapped and tightened under the connector is an unsafe move.
    In the 50A female outlet, letting the cord hang in there without a connector (that was supplied with the unit) is an unsafe move. The wire can rub against the sharp steel of the knock out over time and cause a short. Someone could trip on the wire and pull it straight from the connections inside, etc, etc.
    So you are running a 50 AMP welder off a 30 AMP generator and 30 AMP feed wire. Are you running into problems with the generator's internal breaker tripping? You would really benefit from a 12KW generator that would have a 50 AMP output to run this welder. Alternatively, depending on what you are welding, a welder that didn't require such a power load that could run off the 30 AMP.
    This isn't a proper setup, it's a ticking time bomb. As crazy as it sounds, you were 'safer' just jamming wires into the generator outlet.
    I am all for doing things on your own, but to others watching, I would recommend that you not follow the 'instructions' in this video.

    • @AndrewBrowner
      @AndrewBrowner 7 лет назад

      well if he only plans on running half the welders output while being portable his generator and cable will work fine, not to mention the cable is barely a foot long it shouldnt require 4guage for 30 amps input
      as far as someone tripping and pulling the wire out/shorting... maybe its better to just turn the generator off and never use it cause someone COULD trip and fall with cutlery in their hands and jam a fork and knife into the outlets accidentally (moral = you cant protect from every possibility just use some caution/common sense)

    • @jimmytate7587
      @jimmytate7587 5 лет назад

      buzzbox is a term for a welder that is AC only.....they often make a buzzing sound when in use.

    • @956DannyM
      @956DannyM 4 года назад

      Doing the same exact thing off a predator 8750 watt at it's peak and I think the running watts are 7000. I'm only trying to pull out 125 amps to run 7018 1/8 rods on a pipe fence using 2 7/8 drill pipe about a 1/4 inch thick. And insure hope this works. I don't need to crank my welder all the way up either so this should do the job.

  • @gunlover1955
    @gunlover1955 8 лет назад +2

    Why didn't you just put the plug on the welder cord and plug it right into the generator?

    • @kevingaudreau7527
      @kevingaudreau7527 6 лет назад +1

      excellent point that's what I'm going to do

    • @LuisRios-zu7bg
      @LuisRios-zu7bg 5 лет назад

      Great idea

    • @MotherAmerica-ci1uu
      @MotherAmerica-ci1uu 5 лет назад

      Genius

    • @956DannyM
      @956DannyM 4 года назад +4

      So you can also use it in a garage and use a standard 220 outlet and not a generator outlet

    • @JumpmasterRT
      @JumpmasterRT 4 года назад +2

      So you don't have to swap plugs each time you have a different power source.
      He won't always run it from the generator.

  • @semanticssimple2053
    @semanticssimple2053 7 лет назад +2

    Why not just hook your 4 prong plug right on the end of your welder cable? why convert at all?

    • @RickJamesBish
      @RickJamesBish 7 лет назад +4

      Because you then have a 4 prong plug that wont fit into the 3 slot plug that is standard for that welder. This way you are set to use either one.

  • @markstorjo3432
    @markstorjo3432 2 года назад

    Don't need no stinkin strain clamps!

  • @miguelrivera-je6gz
    @miguelrivera-je6gz Год назад

    🤭 you awesome 👍

  • @POOKIE5592
    @POOKIE5592 3 года назад

    Not sure what you mean by "average jobs."

  • @tonop8978
    @tonop8978 3 года назад +1

    Can you turn OFF the 747 jet behind you next time!

  • @bugtrap66
    @bugtrap66 Год назад

    This doesn't look right, you should have two hot wires a ground and a neutral. You would only be getting 120v from this set-up.

  • @whowell117
    @whowell117 4 года назад +2

    Didn’t explain crap just had it hooked up . Poor video.

  • @taterjones5544
    @taterjones5544 4 года назад +3

    Please never make another video.

  • @stuartjacobs1276
    @stuartjacobs1276 4 года назад

    Can't hear shit due to wind

  • @martinboland7873
    @martinboland7873 5 месяцев назад

    Does it matter which wire goes into X or Y, as long as it’s not ground? Amateur video with the wind noise. We can’t hear you at the most important time.

  • @joshuabriones8990
    @joshuabriones8990 3 года назад

    Lol poking wire

  • @Godlivesinme2013
    @Godlivesinme2013 5 месяцев назад

    Dumb az. I needed to see how you wired the 3 pole box

  • @kencornelius9584
    @kencornelius9584 3 года назад +1

    If you are going to put a video out on a subject be better prepared. What a waste of your time and mine.

  • @biglonewolf
    @biglonewolf 3 месяца назад +1

    USELESS VIDEO!! WHAT WIRES GO WHERE?? BLACK, GREEN, RED,WHITE... THEY GO WHERE ON THE PLUG.?? ARG!

  • @brianhart4221
    @brianhart4221 4 года назад +1

    10:22 of my life I will never get back. Know you talk low, live in a windy area, and cant afford a proper knife. DON'T make a welding video.