Robotic tool changing for fast surface finishing of complex parts or small batches

FerRobotics AAK end-effector with fully automatic tool changing system in combination with taper tool magazine simplifies machining steps for small batches.
Sophisticated changeover tools, with straight and 90-degree drive option, enable rapid job modulations as a plug-and-play system. This integrated complete solution automates the industrial machining process with individual control of all process parameters: Rotation speed, contact force and feed rate. The end-effector with tool taper holder is available in different power versions, with a fully integrated servo motor providing the powerful drive.
Endlessly expandable
The taper tool holders can be ordered with standard connections (mechanical interface), which are common for pneumatic and electric hand tools. For this purpose, there are a large number of abrasive manufacturers that have this interface and are mounted directly on our system. A wide range of tools is available to users.
Special attachment for even more possibilities
In addition, a 90-degree tool holder attachment is available to equip the existing system. This enables various machining angles and thus allows popular applications such as satin finishing, cutting, radial brushing and many more.
Efficient and fast robotic tool change reduces costs.
A key factor in automated production is the fast and cost-optimized access of the right tools. Especially for components with many machining steps and smaller batch sizes, you can secure your economic advantage with an end-of-arm tool that can do it all. This is where the tool changing system from FerRobotics scores. The AAK product family 505/605 (straight drive) and 515 (with 90-degree drive option) has a fully integrated servo motor providing the powerful drive. In every application, the patented Active Compliant Technology ensures constant contact force directly on the surface in a proven manner.
Each end-effector with tool holder has low-maintenance and is universally compatible with all common abrasive attachments - so no special or manufacturer-dependent consumables are required. A flexibly expandable tool magazine closes automation gaps and creates the decisive prerequisite for robot-compatible, efficient surface finishing. Continuous, flexible processes make it possible to save on various devices and thus reduce costs.
The enormously resilient end effector is designed for industrial use and delivers full performance 24/7.
Multi-talent for flexible surface finishing
The connection shaft is configured to accommodate tapered tool holders and features a fail-safe, quick-change functionality with a pneumatic taper release. If more tools are needed for a workpiece, they can be quickly picked up from the tool magazine. The changeover time is only a few seconds and is fully automatic. Afterwards, the next step of the machining process is started immediately. Brushing, cutting, grinding, eccentrics, polishing and much more. A large selection of tools provides sufficient possibilities for every conceivable type of surface treatment.
Sensitive AAK tool changing system
With its patented Active Compliant Technology (ACT), FerRobotics has succeeded in developing products that give robots of all kinds a sense of contact, making them particularly useful in contact-sensitive surface treatment. A robot system that individually doses its force and can spontaneously react to counterforces is superior. It is not only robust, but also intelligent and flexible. "The AAK with tool changer has automatic tolerance compensation and always works with the constant contact force directly on the surface. Even with different tools, this simplifies programming and setup because the autonomous compliance is position-tolerant and also very reliable," says FerRobotics Key Account Manager Harald Gschnaidtner, describing the advantages.
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