Thanks for posting. I designed and built intensifiers for years and this is the first time I ever seen one actually being used. I had no idea the laminates would glow red hot. Sure does explain the damage caused when rebuilding them. Any hiccup in coolant flow, it’s game over.
@@jackmclane1826 ….I am 100% sure it’s not the copper glowing or a reflection. The glow moves with the intensifier right where there’s a stack of thin steel laminated plates between the copper sides. The size of the laminates vary between designs to achieve a target frequency and heat. I just never thought they would glow like that. The copper will melt when a failure occurs. Many of them come back and the profile tip is a blob. In some cases it’s just easier to scrap it and start over on the small ones. The actual glow is from the target temperature of the steel gear being achieved.
@@hybridamericandude3575 I have only worked with spiral inductors for shafts. The "intensifier" is something to guide the magnetic field into the work piece in a bad coupling situation?
hii my name is prathin from growcontrols we make all types of induction hardening machines please contact me at prathin44@growcontrols.co.in or at +918897853888 looking forward for your response
Thanks for posting. I designed and built intensifiers for years and this is the first time I ever seen one actually being used. I had no idea the laminates would glow red hot. Sure does explain the damage caused when rebuilding them. Any hiccup in coolant flow, it’s game over.
Sure it's not a reflection of the glowing workpiece?
I can't imagine copper glowing like that and still be solid.
@@jackmclane1826 ….I am 100% sure it’s not the copper glowing or a reflection. The glow moves with the intensifier right where there’s a stack of thin steel laminated plates between the copper sides. The size of the laminates vary between designs to achieve a target frequency and heat. I just never thought they would glow like that. The copper will melt when a failure occurs. Many of them come back and the profile tip is a blob. In some cases it’s just easier to scrap it and start over on the small ones. The actual glow is from the target temperature of the steel gear being achieved.
@@hybridamericandude3575 I have only worked with spiral inductors for shafts. The "intensifier" is something to guide the magnetic field into the work piece in a bad coupling situation?
Thats out of control, awsome !!!
How does that tip induces heat without surrounding the gear teeths?
Good set up
mấy đèn hay điện tử vậy
Who is the manufacturer?
The water is about cooling the "Induction Tip"...? Not true, cooling is part of the hardening process.
what module is the gear ?
Please inform the maker of this machine
hii my name is prathin from growcontrols we make all types of induction hardening machines please contact me at prathin44@growcontrols.co.in or at +918897853888 looking forward for your response
thanks
It takes too much time and energy. It could be expensive
Lot of noise..