TIG Welding one Inch Thick Aluminum with a 175 amp welder
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- Опубликовано: 17 авг 2015
- see a more detailed article here goo.gl/j28WVt visit the store weldmongerstore.com/ I have a Lincoln TIG 175 square wave tig welder and wanted to see how it would hold up welding some one inch thick aluminum parts.
I used a bit of helium and it got the job done. Also at the end of this video, I talk about getting side jobs...and how I price the work. 
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Jody, your channel has cost me $1500 + many hours of my time........ couldn't be HAPPIER! Thank you!
Me too 🤣
Me three ;)
"stay the course, don't try to go chasing things around" best advice i've heard in forever, thanks! i have a bad habit of stopping a million times and second guessing myself on those 'shaky days' and it always seems to go further downhill from there. thanks again, Jody, for all of this real world advice.
you sir are awesome. ..not only technical but also personal and business advice.thanks a bunch
karroome I concur!
I really appreciate you going over the cost for jobs
Thank you so much Jody. About to weld up some 20mm thick aluminum and bought a bottle of helium to boost my 200 amp welder
I like videos like this where you share your big brain with us about starting a weld-hustle haha. I’m 29 years old, just bought the TIG225X about a month ago as my 1st welder & I decided I want to make a career out of welding so your videos are a priceless resource. Thanks for all the work you’ve done & still do. You’re awesome man 🤘🏻
Another great video. I'm just finishing up my first welding class and I've learned more from you than I did in a 160 hour class, Thanks Jody!
I'm really grateful for all the knowledge I've gained from watching your posts..
Hear, hear!
Have heard you speak of adding Helium for extra "horse power" on your podcast. Glad to see the simplicity of your setup, looks very straightforward. My budget only allows for the purchase of a Square Wave TIG200 so a bit of helium will give me the muscle to do the odd thicker section. Thanks for the video
Loved both your welding tips and your life tips in this one. I think that is really good advice.
Jody is the best that I've found. I never would have gotten interested in welding if it wasn't for his videos. In fact, I bought my first everlast welder because I was hooked on welding from his videos.
Good advice on pricing jobs, I think you mentioned it before. I started pricing jobs that way and it works well and I feel I am pricing things consistently.
Thanks for the tips Jody. No matter what comes down the pipe you eventually find a job to big for your equipment. Tips like using helium are solid gold.
For a time I managed the tool room for a larger shop with a lot of stamping presses. The edges on the blanking dies would break down after a few thousand hits and we would have them welded up by a local guy who ran a weld shop. Every time I went over to drop off or pick up a part he would be at the bench welding something. A tool room can be a good source of work too. We got started with the guy because one of my tool makers knew him. Networking is always a good way to pick up business.
Great vid, I'm just getting into TIG welding for the first time after MIG'ing for a while. Your actual weld-footage is the best I've seen. Awesome that you added a little business know-how at the end.
Really, really appreciate the last bit about bidding and getting work. For sure lots to learn but can do well enough to start. Just gotta get er done.
Thanks for your comments at the end. It's great to learn a little more about pricing and sourcing work. Your videos have helped me build a small side business fabricating aluminum products. Without your content id still be dreaming about things I would want to weld!
Jody, love the vids, not only are they timeless but they’re so informative! Much love -Blaine
Jody your a blessing to this industry and those trying to pursue this weld life thing. i would like to say thanks for everything you show
Thank you. This is the best welding channel on the web.
Just ran across this video and loved it. Also, as a small machine shop, we love to work with local vendors and shops so great business advice Jody!
Thank you so much Jody for all you've done for this industry!
Thank you for the job start up advice I'm getting ready to go to welding school and hoping to start my own heavy equipment welding business with a service truck
I just bought that machine the other day, my first welder! Glad to see that its kickin!
Hi Jodie,
I love the advice on job shops! Ive got a welding/fabrication business and never though of going to the small machining shops for work.
Saying that, I dont quote like you as I do it per hour at the moment with a free drop off/pick up service.
Cheers
Wow !! I really liked this video. The last couple of minutes were of much value to me. I just started a small metal fabrication business and knowing how much to charge is sometimes a real gamble. Gonna give your way a go. Thanks.!
Jody, thanks a lot for taking the time. Really like your videos and I am a retired TV news photographer. You couldn't do it any better and your editing to keep things moving is first rate. As a backyard welder who wants to bend steel/aluminum to my will your help is priceless. Thanks again, sorry I can't suggest any constructive criticism as I don't see where any is needed.
We have a local welder that only does aluminum TIG. He welds for all the big three auto companies, local and distant car racing groups, and engine builders. He is SO popular, you need to drop certain names to even get him to talk to you. I asked him why he has an UNLISTED phone number? He gave me a rather off the wall answer. So I said, you don't want the idiots with the small jobs even finding you? He cracked his first smile to me, and kind of nodded his head. I felt like I was talking to royalty. In the end, he repaired my aluminum head with the water leak. He even told me these heads almost always leaked in this corner, because of a sand core shift. Talk about knowing your stuff. I couldn't even see where it had been welded, and cost me $50. Saved a $500 head from being trashed. Good guy, glad I met him.
Great Video Jody once again
I just ordered the everlast powerPro 256S, I cant wait to use all those tips and tricks that i have been observing over the last year.
Keep up the good work.
Always thinking of the guys and gals starting out!!! Thank you Jody
Be blessed my friend!!!
Jody, Great Vid as always.. I use a spare piece of aluminium as a striking pad for the initial starting arc, let the electrode warm up then stop, keep the argon flowing (with a few button presses or heaps of post flow) then go straight to the part being tacked, tack as required.. Ending up with some very clean tacks. Same process before a bead run too.
Great tip. Thx
Thats a great tip. Thank you.
What additional benefit does a tig welder like the everlast 255ext have with its advanced waveforms? It sounds like it allows the welder to more heat into the weld but I'd like to more about how much it would help.
I think there have been a few videos out there on how it works. You can also check out the everlast forum because I think there was a guy who posted on there how he melted thick aluminum clean through using that waveform. It's a great welder.
Great video Jody,
I have yet to come across an aluminum welding job with that thick of material but still a good tip with regards to using helium for that little extra kick.
I really appreciated your tip at the end as well, with regards to looking for work, it never dawned on me to include a sample with a business card, great idea. As luck would have it, I am a machinist who can weld, which has saved my butt on an occasion or two, lol. Because, as I'm sure everyone knows, we rarely make mistakes :))
And just to let you know, I am still making good use of the tig fingers I purchased. and am glad I have them.
Thanks again,
Ian Little
Some of the most solid advice I've seen in a video lately
cool sharing your personal experience there at the end!
Great video and you answered ALL questions during the video that were popping up in my mind!!!!!
subbed because of the advice on bidding and getting work. also like the welding tips. always looking for the good little tips to make life easier. cheers!
Jody, you're the best. Always look forward to your videos!
@weldingtipsandtricks thanks, i keep subscribing you for long time, but i like those how to count bucks for welding and how to get jobs for welding advices.....very useful, keeps me motivated !
Richard from Slovakia
Jody, luv your vid's.... You just plow the field with no mess'in around. Thanks for that...! Cheers, Daniel
thnx jodi; nice & simple fit up 'fixture', the positioner forwards straight to inventory and absolutely correct - the united inch method for estimating singles and / or billing out bulk. repectfully.
Great vid Jody, I always learn new things from you, your the best thanks Mark
Hey Jody, that's some good business advice there, getting the work in is the hardest thing at least it is here in the UK there's not many machine shops around these days.
Thank you for all your tips and tricks. Really, your information,presentation, and thought process are priceless. Yes, I have purchased your DVDs, & Tig finger. Well worth it for the price.
awesome videos! im learning so much from you, and the info about pricing jobs and how to pick up work was very helpful thank you!
great information, wish i could use it, glad to know how much to charge, always wondered how to figure it. great tip about the helium, i have that same welder, really works great. loved your rotator.
Thanks for the videos and advice on getting started in business.
I have a lincoln squarewave 275 its a beast at 315amp AC hohoho....
warms your fingers up good and proper !!!
thank you for all the tutorials jody
Hey Jody, i really like your advice at the end of the video. Can you maybe do a dedicated video on those subjects? Look forward to the next vid. Take care
Man, that was my first Tig machine, HATED IT!!!! Sold it 10 years after I bought it for the same money I paid for it!!! I bought a Miller Dynasty 200dx used from a supplier in Charlotte, awesome machine!!! I weld some heavy alum with that wide open, that Helium mix is a great tip though...
(In the Dos Equis guys voice) "I don't always use aluminum cleaner, but when I do I make it Dynaflux. Dynaflux...stay shiney my friends"
***** lmao Good one!
+Nicholas Teta HAHAHA
Lol i thought of the dos equis guy when he said that too.
Great business talk Jody, another great vid
Thank you sir! .. I appreciated watching another clear informative lesson.
10:40 is about the best Welding Tips and Tricks you have in the video! Knowing that you can do the work is the best bet.
I've got a doozy of a job right now, it's about 8 original Ford model T motor mounts for a few one of models that we only made for under one year. They are irreplaceable parts and have stress fractures in them. What's worse is that sometime several decade ago, someone had attempted to remove the factures and cracks by (SMAW) welding; however, they clearly couldn't prevent the metal from cracking a second pass for the other side of the mount. The final result was that they just cut the entire area out and now it has to be replaced.
They had clearly overheated them welding, quenched them in water, and then started on the other side. It's brittle, it's going to need proper TIG welding, peening, and then heat cycled to stabilize the metal again.
When I began prepping the metal for welding, it became a discovery process finding more and more hairline cracks running through the solid metal. It even has chips missing off of the metal and it looks more cast iron than steel because of the extremely old welding attempt.
I don't even know what I'm going to charge for the first/worse one out of 8. If it were by time, I'd lose money. if it were by tack, I'd lose money. I think I'm just going to figure it based on time with a percentage of welding/time in my hands. The rest aren't really bad, so I'm thinking pictures will have to tell the tale for me. They're good people, so I'll just make the final cost negotiable when they're all done. I want more of their unusual, specialty work and a one-off awful job may well be best to just take for the team!?
Any advice on this kind of pricing, I would most certainly appreciate it. They bought the truck for these parts and a few more. It was an extremely rare delivery truck from what I was told.
Dude, you are a true artist...
Good points on the business side of things, always interested in that.
I second that one. I want to earn some money with my everlast welder. It would at least pay for my welding gear addiction LOL
Enjoyed the video Jody especially the thoughts on business.
Colin ;-)
Superb close up on the puddle. Cheers!
Well done video Jody, if I may add to your pricing advice, weld pricing needs to be separate from any real preparation beyond minor cleaning as you outlined in the video, many times in a job shop setting parts seldom come "100% ready to weld", just be aware many times this kind of preparation can exceed actual weld time many times over, beside establishing your own minimum you should try to form a non welding labor scale to get you paid for preparation.
Thèse are very good advices for starting a small business.
the little bit qt the end about how much to charge and how to get side work from shops was very helpful
Thanks
would it be worth getting a 200 amp everlast inverter for this kind of work???
Nice tips on the bidding of work. Thanks again
Thanks for the video, it was very helpful for somebody like me that is trying to weld alumininum. I'm an AC tech and I do brazing a lot, but I have a hobby that I need to weld 3/16" thick aluminum or less. What machine would you recommend that would be used to weld small projects? Thank you very much in advance for you answer
That was some beautiful Welding nice job !!!!
Well done on the post very informative and in focus thank you.
thanks man just in my 1st month of welding class's this is helpful gunna keep watchin more n gunna drop them comments Gj
Great video......... so what GTAW machine would you recommend for someone who wants to do some light to medium welding of ferrous and non ferrous metals at home and maybe some side-work? Thanks!!!!!!!!!!!!!!!!!!!!
I'm designing my own positioner. It's definitely doable on a budget.
Good perspective to hear. Thanks Jody
You always have good information, GREAT VIDEO Thanks William Orange county, ca.
Great videos you post. What purpose does adding helium do? What if you did the same to a mig welder?
Thank you for the video, sir
Great video! Has helped me tremendously...Thanks
Great vid again, I work from home with little over heads, I picked up aluminium work from a small company, I started out for quoting going to a larger fab shops for their price then dropped my price by 10 percent from their quote, picking up a lot of gravy now, you just need to meet their demands and jump right in, there's a pot of gold if your smart about it and not too greedy on over pricing yourself out of the market
Excellent tips. I'm just starting out my side welding business. I've got a dependable everlast welder that I've been using for years now doing my own thing. Time to make some money on the side.
Thanks for sharing with us Jody, great information. 👍👍👏🏻👏🏻👏🏻👏🏻
Been watching your vids..really well done. thank you. Did a lot of welding, all types on all metals on all jobs from Buck Stove to oil rigs, ship yards and boat yards a lot of years ago... Would like to get back into it on the serious hobby side. Apparently the Lincoln 175 is not in production anymore. Can you suggest a good all around combination machine to do TIG and stick with? My forte really was TIG and Mig/flux core but have also done my share of pipe. Being out of it for so long, are the machines that I see combo Tig and plasma arc of any worth? Thanks for your time..JV Roxboro, NC
Great stuff. Now let's see if you can do it with an inverter on a 115v breaker =;-) And with dye pen to see if the root is fused. This was a debate on 1x3" 6061 bar stock that was never fully settled: can you do a root/cap in the field with only 115v and get a good weld? Thanks.
Great looking work
hey Jodie great info this week.
I'm an old timer, retired union sheet metal worker. I remember the days when the guys would call all TIG welding "heliarc"... Now I never hear "heliarc", enven when using helium. Times change brother, lol
I'd swap some shakes for some of my wobbles and flops.
I'm looking at going into business for myself. What would you recommend for a weld machine if I'm doing SMAW and GTAW. And probably MIG also
Great info Jody!
Always great, always helpfull. thanks for the tips...
i know it's probably frowned upon due to warping, but do you ever preheat your work piece? currently i only have a weld pack 100 to work with, and when welding with stainless wire (.025 or .035) i just can't get enough heat out of it to not have the bead completely out of the work piece, but if i bring the part up to 130-180*F it will lay a pretty decent bead.
very easy explanation...thanks chihuahua, mexico for those simple tips...
Hey Jody I know it's not your kind of thing to do or what you do in your vids but I would really like to see you make a bbq pit it would be cool to see what ideas you have thanks .
Jody you are a legend
Really good info. Thanks a lot.
Thank you Jody !
Jody ... good info on how to start getting business...
In regards to bidding, what about the handling time? The time to clamp it, maybe fab something up? For instance, if the welding is $10 on these, what about the time it takes to set it up in the jig, to clamp them, take them out, set up the positioner, etc? I know these are small, but you still have to account for that?
Great words, why box cutter blades? Is it because it so thin to weld?
looks very nice. was it a little on the cold side ?
Hi Jody, Just wondering if you've used Eastwood's Pro 200 square wave Tig welder, and whether or not it would be a good entry level purchase for home/hobby!?!??!
If this was steel or stainless would you need helium at 1/2 material with 210 amp max on the millermatic 220?
jody could u do video of how to back gauge / scarfing?
Great info as always
Just curious on what your power supply is for the 175. I have one myself and I now have the option to run it on 240V or 415V. What is your opinion on this ?
great tips on job quotes! thanks!
Yep, i have those days. I had one of those days tuesday when doing 1mm pulsed fusion welds......that was a shit day.
Thank you very much. I have a 185 amp that just can't cut the mustard on aluminum jobs. I have to break down and come up with the cash for the helium tank and flow meter.
Pre heat goes a long way, if it’s an option.
Good on pricing guide and anology