Machining 15-5 Stainless Steel on PUMA 2600SY II CNC Lathe | DN Solutions
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- Опубликовано: 4 окт 2024
- Machining 15-5 Stainless Steel on PUMA 2600SY II CNC Lathe | DN Solutions
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#CNC #Machining #Machinist
I like the fact you have split the screen in half. While the left have displays the Real-life machining, the right have shows the animation!
Great work guys!
I'm not really a lathe guy, more of a mill guy, but this video was kinda awesome. I like the way this guy thinks. Planning was excellent 👌
Thanks Deon!
Good video! First time I think where you show some problems with chip evacuation like everybody has and simply solve it with a good pair of pliers. Well done!
If it works it works right. Thanks for watching Stefano.
This content is presented so well. You guys are professional, skilled, and truly want to teach people the art of machining. Thank you.
As someone who is going to school to be a mechanical engineer, i really enjoy these weekly uploads to watch while i do my homework. Great way to learn about machining
AI has nothing on you! Your decision making skills shine and show your mastery of the art of machining.
That’s an art of turning. That’s what you, Travis, shows us in your videos. Thank you! 🤙
Thank you Mikhail. I appreciate that.
I've now retired, but I like watching your videos to see that you guys use a lot of the same techniques and reasoning that I've used for years. I just never had quite the nice equipment and programs that you have access to nowadays. Good job!
As a welder watching these vids makes me appreciate what you machinists can do
Finally a longer format video. Thank you
I didn't hit the green button and I'm still holding my breath watching that ID boring bar. BTW the attention to detail in that programming leaves me with mixed feelings. One, it's a breath of fresh air to see a smart programmer who actually knows the material and how to work smart/efficiently. But two, it infuriates me even more that the types of suggestions I had as an operator, that were constantly being brushed aside while I was being told "it still makes a good part," were actually as easy as I imagined they were.
Very nicely explained thank you for taking the time. Charles
My pleasure. Thanks for watching Charles.
Nice job I machine this material regularly and it’s big brother 13-8ph h950, bastard material to cut but I like Mitsubishi 9015 inserts, we just got a nakamura mx100 with oscillation that I’m hoping will break up the finishing swarf , as it’s almost impossible to chip small doc as you see here, would go with a bigger doc for that undercut personally … love from England
All the chip problems in this video could be solved by running a chip blaster on these machines.... I ran 100K # of 15-5 H925 a year on Twin Spindle live tool Okuma's and we cut it like 4130...
@@stbentoak5047 what is a chip blaster ?
It is 1000 psi coolant flow thru the tool/nozzles. Allows increased feed rates and higher DOC and better chip control in all materials…..
@@stbentoak5047 I have hi pressure though coolant although it helps with roughing, I don’t find it has much effect on stringy finishing swarf especially with grooves, which inserts did you use ?
We are mainly Sandvik, but also use Iscar and PH Horn… intermittent cuts help stringy chip formation….
I’m particularly a fan of Travis bc he lives life on the EDGE!!!! Lmao I like how it does a tool change AND THEN gains clearance… Urks my nerves man, it takes two seconds to zip home and tool change
I did see that the first tool chance already. I don t like that at all. It even scared me for a moment.
Like you say, first go home , then change tools.
Grear job!
Its nice to see this kind of cutting.
I am a doosan lynx 300 operator too
Thank you guys!
Gotta have Travis on more videos please! I was able to understand everything he said
He has a ton just like this on our channel, Tyson also.
@@TITANSofCNC hey, Titan… I didn’t remember if question was sounded already… but where’s Tyson? Is he okay?
So Travis does both turning and Qc? Wonder what job title he has. Anyways, it’s awesome seeing someone skilled in more than 1 department. 🔥
Travis has been on our team for a decade. He gets bored being in inspection and loves switching it up and running lathes, which is what he has always done his whole career. He also helps with many other things around the company… most of our team members where many hats and we all like it like that😁
Travis is a Beast😁
It's nice to see a computer and a machine at work.
Unman skill at work
Wow... This section turning step is pretty cool... Hmm Haven't learn this in school... 🤔
Great video Travis. Very clean process and the part looks beautiful.
You can put multiple g96 and even mix with g97, use g97 first few passes and when the diameter gets bigg enough switch to g96
Nice sling @ start, when ever you don't get what you want Experience is what you GET, Titans of CNC can get ZERO to HERO with a xfine video
Travis keep on Booming on
Hello from the UK. Some good programming there.
Really great work Travis and team TOC. Thank you for taking the time to explain the process and show the machining all together.
Brilliant programming Travis! (Especially that bit about putting the center hole in first so that the spindle doesn't have to rev up and possibly cause excessive tool wear)
Awesome thought process. Video is pure gold.
Superb video! More just like this, please and thank you!
That Cnc lathe is cool! I used to run the manual lathes and mills. Cant wait to learn about Cnc stuff, cam, solid works this fall. Back to school for me!
Great video Travis! Speeds are almost spot on to what we run at to rip material off. I personally rough this material dry or with an air blast.. it chips out WAY better and we don't experience the thermal shock effect as much. Tooling seems to last a bit longer. Even with an insert drill.. (air blast for sure!). This material turns rough but finishes beautifully. You can turn/mill it with a busted ass insert and it will still be shiny. May not be a good part though lol 🤔 It also looks sick when heat treated!
Thanks Robbie. I'll keep that in mind.
These videos are excellent! Nice job! Part came out great!
Great video Travis. I keep watching these I might finally learn lathe ;)
😂
Thanks Barry. Gotta say I've definitely learned a thing or two from you about making those mill chips 😉.
Dawm what a level this guys are at im trying to get my company at this level
Much clever programming
норм видео, всё понятно и доступно и никакой воды, как обычно...
Well, all I can tell you, is that all those videos are so educational ,thanks very much, by the way I am a mazak i200s integrex
Machinist.
Wow! Very nice approach. Thanks!
Thanks Alex. Glad you enjoyed it.
surface is very nice. its smooth
Now this was a great video thank you
Really like the two-step roughing on the boring.
I've run a large lathe for years and never once thought of boring the center earlier to negate having to face all the way to center and prevent said issues. Noice.
That was Excellent
Thanks
Beautiful job and a great explanation!!!!
Very nice video Travis, recently finished a chess piece looking part made from Custom 455 stainless, modest stuff to turn, but the I.D boring and profiling was very tricky as the chips liked to build up. Keep up the good work mate!!
Thank you very much. Glad you enjoyed it.
That's just beautiful
Great video spacialy the part when u say don't machine the holes side b with the same parameters. High quality stuff 👌
Love the way stainless looks after a well done job 👏
Best video I've seen from your channel in a while. Great work Travis ✌🏻
i love to see more turning tutorials like this one thank u ❤❤
I don't know about machining but your ear piercing is awesome. ! ! !
Great job 😁👏👏, I love to watch those videos 👌
Awesome! I hope we got one of this machines very soon - best toy for turning :)
I like 👍 schunk system very quickly
Great video!
Great video
Crystal clear, although, Im just learning about CNC's, could tell me if going snake option on opposite side of the part 9:00 wouldve been faster and more smoother? Couldve also lined up perfectly that flat horizontal surface near the diagonal one. Or was this done to savor the bits integrity?
On internal grooving meabe You could cut with pauses in order to prevent long chips.
Yess more turning videos please
Very good video
Did you ever machined rex 121? I would love to see that.
Beautiful job and great presentation!
Haha I remember that stuff. Been a minute.
If this part wasn’t hardened material,in the second operation would you still machine the outer diameter in two parts due to the holes?
Hard to say for sure. It would probably depend on what material. Aluminum I would just cut through without any difference whereas with other materials I would likely try a couple different parameters and use what cuts best.
@@travisjarrett2355 Thank you for your reply. Keep up the good work.
@@travisjarrett2355 The title mentions "precipitation hardened", yet you mention "annealed", "gummy" and "hard to break a chip". So was this 15-5 in Condition A? (that would be solution annealed) It could perhaps be H1150 or the softest most ductile H1150M. H900 or H925, on the hard and brittle end of the scale, would probably break chips easier.
0:59 😅 wheres my e-stop ?! *Inner panic*
At the end of the video where you have to slow down the roughing pass because of the interrupted cut, could you use the live tool endmill and doing the roughing by milling faster than roughing by turning?
Is there any concern of pulling the part out of the chuck with the dynamic roughing? I assume it's fine obviously, y'all know what you're doing, but are there any differences as far as depth of cut, feed rates, etc that you keep in mind? Or does the clamping strength just make that irrelevant?
Did you check with a dial indicator up close to the soft jaw chuck to ensure concentricity with Features on op 1??
Yes I did John. I always like to check the runout between ops.
@@travisjarrett2355 awesome bro. I love this industry, and I say to you prosperity and good will all your days.
Maybe I missed it, but what hardened condition was this 15-5 PH in? H900? H925? H1025? Any of the others maybe?
Hey Titan I love your channel and your enthusiasm toward our profession. Is it possible to purchase a titans of cnc hat and sweatshirt?
You can find a sweatshirt on our store! store.titansofcnc.com/collections/titans-of-cnc/products/titans-of-cnc-hoodie We don't have hats though, unfortunately.
title says precipitation hardened, but he says its annealed (solution treated) in the video, i wanted to see him fight with hardened cres in the video!
that's beautiful I wish I can work in this trade, I was into milling but now maybe I'm a lathe guy.
EDIT : could you please tell us why would the button insert internal grooving tool dig in the material if you used it to finish boring the back face Travis said it in 6:25
The Tool Holder diameter is too big compared to the carbide boring bar, as the bottom insert would feed to X0, the back of the holder would crash into the part.
@@jessetw52 yes sir. Thank you.
Love the videos, spotlight the okuma ?
I cut this material daily. Spindle needs to be between 70-90 m/min and feed about 0.4mm per rev and about 3mm depth of cut per side. It will chip beautifully then.
Although it is machining of 15-5, I got to be the 316th to like this video :)
Reminds me of turning c10100 copper. Impossible to break the damn chips
What depth of cut and sfm were used for the interrupted cut??
What is this part for? Very strange internal recess, with a thin wall section; I cannot imagine what it is for and why it would be designed that way..
It’s for ligma.
ligma what?
@@highlightguy5464 ligma BAWLZ!! Ha! Goteem!
@@vinnie302 heeyyooo
We will just have to wait to see how the subsequent mill operations finalize the part. The material is very heavy and tough, so it can tolerate high temps and dynamic loads. They like to keep us guessing I suppose, but the angular shape causes me to wonder if the previous prop part may be related.
what toolpath did you use to take care of the bottom of the hole?
What’s your chuck pressure for this piece please.
what condition was the 15-5 in during machining?
If you would have done shorter z cuts on your undercut and disengaged the cutter you could have possibly gotten it to chip a little better. More lines of code unless you writ a little sub-program but keeps you from having to stop to pull the nest out of the part. Overall very interesting video
Thanks for the comment Dan. I'll keep that in mind.
would like to see cycle times
Fantastic!
с каким усилием давят кулачки патрона при таких режимах и вылете ?
Manufactured Part exactly where it is used?
That was a God talent
Looks like the drill could have crashed. Did BoNogo sneak into the shop and try to take revenge?
Can I buy one of those "CAD, CAM, CNC" shirts? There's only 3 of us that have all three of those abilities where I work (out of a 250+ head count) and I I'd love to flex hahaha. Would be even cooler if they included CMM, because I rock the PC-DMIS programming too lol
Anyone know what the soft jaws are made of? Def. not aluminum.
So in theory - legal reasons aside - you could even machine your own ultra high precision brake rotors. 😉
What 15-5 schedule is that?
That was a great vid
hello it is possible to have the subtitles in french ? thank you
Do you know the software what they use to programing CNC project?? Please
Master CAM
Hey guys,
I have a question why do you Programm such a simpel part on a lathe with CAM Software?
I am from germany and a Lathe Machinist and Programmer i Programm all my parts direkt into my Machine it's very easy
With DIN PLUS
My Machine is a Gildemeister NEF 400 with Heidenhain CNC PILOT 4290 Software
DIN Plus is CAM Software. It just happens to be built in the controller. It's really no different than using Master CAM.
@@brandons9138 Ok, I didn't even know that DIN PLUS is a CAM software I create a blank with the G20 function And then a contour that is to be machined with G1,G2,G3... Etc Then it continues with the DIN cycles, for example G810 roughing inside or outside along the contour with cutting edge radius correction I thought that with CAM software you have nothing to do with G code anymore and the software recognizes where to cut and suggests tools etc
BOOOMMM :D
I can operate this cnc machine. And I should be working this machine
Give me more more more
Hello how are you
Those mcam holders...
Never index over top of the part.
I too thought that was wild.