TRUMPF punching and punch laser processing: How integrated flattening works
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- Опубликовано: 14 окт 2015
- Further information:
www.trumpf.com/en_INT/product...
An innovative process opens up new opportunities for sheet metal punching with TruPunch and TruMatic machines. The integrated flattening function allows you to produce flat sheets during the first work cycle. Compressive and tensile stresses, which otherwise serve to deform the sheets, are compensated during the punching process. A second work cycle is thus not required. Watch the video to see the benefits of this function for yourself. 
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Trabalhei 16 anos com trumpf!
Uma excelência de maquinas!
Tc 2oo
Trumpf puch 5000
E layzer 3030
Wish I had those bottom dies 6 years ago!! Our programmers were having us use a "cluster" punch on parts with several hundred to over a thousand holes per part. Curl on the sheet metal was unreal. I called Trumpf support and they had me use a "stand alone" punch with about a .003 shim and the presser foot. Basically the same thing here, but with the standard bottom die. What a world of difference!!!
Wish I had that last fucking week haha
nice video, explains it very well - and also demonstrates that it works!
Thank you. We are happy that you like it :-)
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I just feel like this is pinackle of human engineering, in a way. Something so simple, yet so complex. These machines are so versatile and can do so much. Great engineers at work. I am sure there are drawbacks to this process, but still. Cool.
One drawback that I see is the problem to regrind the dies. The bulged surface is needed for the effect, but if you grind down 0,2 mm you interfere with that and the sheets won't come out flat any more. The conventional dies can be sharpened several times. This can't without losing the properties.
@@jackmclane1826 I wonder if this problem could be solved by making the hole a replaceable insert similar to the multitool dies.
Excellente machine
Perfect, MACHINE.
This method began over 75 years ago in the Metal Stamping Industry. Over the decades the Sheet Metal Industry has copied much of what has been established years before.
Advanced tool steel, Premire Die making, lubricants, etc. This method can also be applied
for Punching machines that use STRIPPIT & Amada style tooling. The draw back is no sharpening allowed. In a Stamping plant, the tools can be sharpened due to proper
grinding methods, and machinery. Remember this was another industry’s idea years ago!
I put die in a lathe and create aprox dome needed then sharpen die to geta flat surface about 3mm around the cutting edge. Using size 1 die i had to grind the die adapter surface down a small amount. Works fine with pressure foot and standered stripper plate and reduced stripper pressure
We are manufacturing industrial chains with high machined press machine.
Shall we use it as an alternative for productivity?
How well dose this work with O or Clad aluminum?
Do you have advanced programming manuals for TP5000?
Looks like a great principle/idea for reducing warping - but how do you sharpen a curved die?
With a curved sharpener of course!
@@YvanR0Y You don't... at least not with a cheap machine so that you probably buy a lot more dies.
Erklären Sie mir bitte wie man die untere Matrize schleift, oder schmeißt man sie fort wenn stumpf??
Hallo, sehr gerne erklären wir Ihnen das: die Matrizen lassen sich um 1 mm nachschleifen. Unsere Standardmatrizen sind zu diesem Zweck mit der Easy Use Skala ausgestattet. Hier wird angezeigt, wie viel die Matrize schon abgeschliffen wurde. Im Normalfall schleift man pro Schleifgang 0,1 mm weg. Dazu verwendet man unser Nachschleifgerät Quick Sharp, welches Sie bei uns kaufen können. Wir hoffen, damit konnten wir Ihnen weiterhelfen. :-) Viele Grüße, das TRUMPF Team
Thanks. we are looking machine which can perforate up to 10 mm thickness MS & SS plate
Dear Prashant Kulkarni,our punching machines can perforate sheets up to 8 mm, sometimes less, depending on
the hole diameter. Our laser machines, however, can cut holes into much thicker
sheets; even far above 10 mm. Check out their technical data via www.trumpf.com/en_INT/products/machines-systems/laser-cutting-machines/
and do not hesitate to get in touch with us if you have any questions. Thank
you and have a nice day!Best regards,Your TRUMPF-Team
Yas
Do you have special grinding machine to maintain the curve after grinding the die?
Thank you for your question!
Unfortunately, dies can not be resharpened, as regrinding will change the geometrical relationships between the die and the wiper and thus the results. In addition, the regrind creates a sharp edge on the die, which leads to clear marks on the underside of the sheet metal.
Your TRUMPF team
I would like to use a part of this video in one of my videos, from 4:01 to 4:4. Can I ask you the permission? Which credits should I put if I have to?
Hello Zar. We usually don't give a general permission to use our videos. But you can send your request to our video department and they will check this specific case: info@trumpf.com Best regards, your TRUMPF Team
TRUMPFtube thank you for your answer! I found another source anyway 😉
What happens when you need to sharpen the tool though?
Dear Dylan Fresser,
Thank you for your question.
The convex shape of the tool does not allow resharpening.
We hope that this information is helpful for you.
We wish you a nice weekend.
Greetings,
Your TRUMPF-Team
how much this machine costs? Are you the manufacturer?
pls reply
Hello Muhammad Asif KP. To answer your question properly, we need some further information from you, e.g. desired machine options. So please contact us via www.trumpf.com/en_INT/meta/contact/?LS=1 and our experts are happy to help.
Best regards, your TRUMPF Team
i want to know the price of the machine and warking principal , can u please give your contact datails and details vedio.
Dear Prabhunath Sharma, thank you for your interest. The price depends on the options and equipment of the machine. Please contact us here www.trumpf.com/en_INT/meta/contact/ and our sales department would be happy to help! They also can give you detailed information about the technology. Best regards, your TRUMPF Team
LASER? PRESS?
do you have a distributior in china?
Hello choul0923. Yes of course, you can contact our sales team in China, they are always happy to help: +886 3 270 8028
Please also find further information on the following site: www.trumpf.com/zh_TW/chanpin/jichuang-xitong/沖床/
Best regards, your TRUMPF Team
Yeah... resurfacing would require machining..
Hello sir what is price this machine
Hi shivam kumar,
Thank you for your question. To answer your question properly we will need some further information from you e.g. the machine options.
Please contact our experts via www.trumpf.com/en_INT/meta/product-inquiry/
Have a great day
Your TRUMPF Team
What is the price of this machine?
Hello Mohsin Khan. To answer your question properly, we need some further information from you, e.g. desired machine options. So please contact us via www.trumpf.com/en_INT/meta/contact/?LS=1 and our experts are happy to help.
Best regards, your TRUMPF Team
I have filled all detail already and cant get any response can you give me email address
I have 22guage sheet of iron brass and steel which machine will be best suitable for working
Dear Mr. Moshin Khan, Kindly email your enquiry at Sales@in.trumpf.com, looking forward for your email.
Send me the catalog & price of 1500mm*3000mm table size
Gupta.perforators@gmail.com
Hello Ramesh Gupta. Please contact us with your desired option via www.trumpf.com/en_INT/meta/contact/?LS=1 and our experts are happy to help.
Best regards, your TRUMPF Team
Lena h sir price
Hello Kailash,
to answer your question properly, we need some further information from you, e.g. desired machine options. So please contact us via www.trumpf.com/en_INT/meta/contact/?LS=1
Thank you and have a nice week
Best regards
Your TRUMPF Team
C0m0 conseguir esta maquina
Hello @olgazarate7120
Thank you for your inquiry. You are welcome to use our website to find the nearest contact
www.trumpf.com/en_INT/company/trumpf-group/locations/
Your TRUMPF team