Amazing Process of Making Gas Cylinder | Factory Manufacturing Process
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- Опубликовано: 28 янв 2023
- Amazing Process of Making Gas Cylinder | Factory Manufacturing Process
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The quality control is my favourite part.
And the powder painting without any face mask too ....
imagine our parents having that fully loaded propane cylinder in house -)
А что вам не понравилось?
Yeah, who doesnt want to have such a gas container at home?
@@peterectasy2957 All you can do is hope itll be over quick when that thing fails/explodes
Working in these factories must be the equivalent of smoking 10 packs of cigarettes a day
Yes, but you get to throw everything on the floor with a huge crash!
Safety Squints engaged; Safety Breath Holding engaged; Safety Toe Curling engaged.
Closed eye welding technique. Why bother with welding glasses or hoods. It is an art in itself. :D
The safety and quality culture in this workshop is amazing.
Yes! They does not exist!
@@vaterlandgr7553 the poor dude at 13:40 fr
@@xavierzlotorowiez316 he's been sacked!!! he was caught coughing up powder coat outside of work so they let him go for stealing !!!
The guys arc welding stuff all day with little more than safety squints... I hope they are OK. I can only hope.
The guy applying the powder coating isn't wearing a ventilator! I can only imagine what his lungs must look like.
Won’t last long there
Probably red.
Red for Danger lmao
@@mr2gti funny stuff
Powder coated, probably.
13:52 painting without no mask. OMG!
He was powder coating - even worse
*all day long
Интересно, какая у людей продолжительность жизни с такой работой?
Да там, наверное, больше половины до пенсии и близко не доживает. Я сколько смотрел роликов индийских с различными производствами, так людей жалко - никакой абсолютно техники безопасности, никакой охраны труда.
@@SurikenTSD да я тоже смотрел и офигевал
Remember this while you're watching this process: Pakistan manufactures its own atomic weapons. Now that's "an amazing process" I'd like to see. I wonder what the guarantee and better yet, the worldwide market is for this stuff?
Organization is not big in this shop I guess. Oh and the pride the take in their work by throwing the parts around, exquisite!
Holy crud! Look at that long clothing near the ROLLING machine! DANGER ZONE!
25 bar pressure test? No, soapy water enough.
it is indeed frightening.
Откуда вы знаете давление воздуха в тесте с водой?
And they can see the bubbles great with that great eyesight from welding with no eye protection for 20 years.
Well, in fairness, most bottled gas suppliers will test even new cylinders to at least 20 bar before use and retest at intervals. It's also pretty obvious when one of these cylinders has a leak during filling as they won't hold stable pressure. But still, there is a definite concern over a slow weld failure going undetected for a good few refill cycles.
Those who complain about the safety conditions are the same ones who always look for products at lower prices. That's how you get a low price.
Amazing safety standards
All the usual I've come to expect from Pakistani work videos. Absolutely abysmal working conditions, zero safety equipment, zero quality control. Doesn't leak, OK. Will it hold pressure? Don't know. Weld integrity? Unchecked. Powder coating with no mask, welding with a hand held shield, working with heavy items in open toed sandals, working around moving machinery in loose, flowing clothing, no hard hats, no hearing protection, blah, blah, blah. The most easily replaced things in that factory are the workers apparently. This is why we have labor unions and things like Health & Safety/OSHA. I'd bet they lose minimum of 10-15% of the workforce per year to accident, injury and things like respiratory illness and being blinded or deafened.
As seen by the shit quality of their "workshop". Scraps on the floor, etc. Bet that dude in the powder coat booth doesn't last a year and I don't mean at this company.
I was about to comment and say the say thing but you beat me to it.
It makes you really happy that you don't have to deal with those kinds of working conditions. Poor guys.
Especially the guy that was powder-coating without a mask. He will be dead in a matter of months.
Like motorcycling, if you can survive the first dodgy year or so ("learning on the job" - the hard way) you probably wise up to the risks etc
на разрыв проверяют? или как повезет)
😅😅😅
Open toed shoes and dropping the tank off the paint line! My GOD!
Must be the safest factory in the country, all the men had shoes on.
Que buena seguridad en el trabajo sobre todo el pintor.
No llega a jubilarse.
@@sergioferreiro292 Que vaaaaa. cuando se vaya al otro mundo... otro no es problema. Alucino la seguridad de estos sitios, Sin guantes ni gafas que es super importante, ahí te salta una chispa o un trozo de algo te quedas tuerto. ahhh y con chanclas moviendo hierros, uffff jejeje. Tiene que haber accidentes a saco pero si ves más videos que hay de este tema de empresas Indias son peores jeje. Tela
Yo también me fui de nalgas cuando vi al pintor sin mascarilla!!!
Tanks last longer than workers health
You can say that again
Надо запомнить , что баллона PAK GAS не покупать и не пользоваться ими {шутка})))
Парни работают в ужасных условиях на ушатанном оборудовании
Стандарты то какие ,евро 8 наверное, очень надёжно, просто ужас.!!
@@user-muser_Han.1 Все лучше, чем в рашке за чекушку.
Будем надеяться что они сплавят это пендосам😂
На маляры посменно работают наверно, каждый день новый человек💪😎
Порошковая покраска без респиратора? Должно быть, на этом производстве большая текучка кадров 😅
Там распираторов много нужно, проще человека поменять💁♂️😂
Человек может кайфует от своей работы. Вы не понимаете.
Каждый год новые
Thanks, now I have to live the rest of my lif in fear of encountering one of the cylinders made in this factory.
Oh the need to throw everything in every step of the way
The fun never stops, ever
Sub-arc, wow. Absolutely never would’ve thought THAT process.
Working conditions in India & Pakistan are so tough.
THE LEADERS NEVER CONSIDER WORKERS ARE HUMAN. NO MASKS NO VANTILATION THE PAINT SPRAYER BREATHS PAINT POWDER, HIS LANGS MUSTS BE COVERED WITH PAINT. PLEASE PLEASE DO SOMETHING. FROM GREECE
That's why they die young
Como siempre un gran trabajo, tus hijos no lo olvidarán , seguro
маляр-расходник
Один маляр на сто баллонов.
That guy in the powder coat booth isn't gonna last long without a proper respirator.
No OSHA
@@luisalthaus7249 OSHA or not, common sense (basic care of your own body) would want me to get a respirator for that job.
new guy is cheaper than a respirator probably
Don't worry... there are about 1 Billion people that can replace him
cheaper for them to just hire a new guy when this one dies than it is to operate a safe work environment
Now I know why goods from the USA and Europe are expensive; they consider a lot of factors in their production. Favourable working conditions being one of them
Yes, we make the painter wear a respirator mask.
Might be destined for one of those places. The placards at 9:16 and 9:22 are in english. DOT 4BA 270 on one of them. Labelled Propane Butane and Test Date on the other placard.
@@timecentral3134 Damn you have good eyes.
@@timecentral3134 They're pretty skilled & hardworking, I noticed the seam pressure test, but I wonder about materials uniformity/conformity/standardisation for a pressurised gas like propane in a hot country like Pakistan or India. Or even Europe on a 40 deg. C day. I'm thinking of the seams/welding etc,
Labor is also expensive compared to Pakistan.
Uau! They are wearing Gloves and Shoes!!! Amazing in this type of video.
Por isso leis trabalhistas são necessárias. Se não fosse isso, a gente ia trabalhar iguais esses caras aqui no Brasil
Gracias x video trabaje con ellos saludos
Каменный век не заканчивался!
Great video brother from the imperial county California 👍👍🖐️🇺🇲
love the way none of the machinary have guards on the, along with wearing sandals and best of all the way the pressure test is done, one daulty weld and the bloke doing the test will be blwon across the workshop, another reason why the West cannot compete on prices.
i work on this kind of cylinder factory here in the Philippines, the difference is we subject all cylinder in a huge oven befor painting. kinda hard work hehehe. good job to those hard working men
분체 도장 마스크 필수
Note the tight-fitting safety clothing. How many workers are there wrapped around the machine and injured? scary to see .
The fact that not a single one of those tanks is vertically welded at 90 degrees on the jankiest stand ever made... tells me enough about the quality control with a soapy 2 liter bottle
The submerged arc welding looked pretty good to me. The use of lap seams was interesting.
If you rely on a tank being bolt upright, you're missing a few regulations.
Never thought I'd see submerged arc on these videos.
Ah yes such an "amazing process". The impressive computerized inventory management for traceability, the impressive automatic welding, the x-ray weld inspection, internal borescope and hydrostatic testing, ....
Pre-WW I tech for the most part. That one, single wire welder used was pre- WW II vintage, but the "shielding" stuff they used looked like used Kitty Litter.
I guess the thing that always amazes me, and amazes me most, is that in an "Open Defecation Culture/Society" such as theirs (read: They Actually SHIT IN THE STREETS, and do NOT have "Western Bathrooms" with toilets in them), that they dare wear slippers, sandals or soft "street shoes" - and even go barefoot - as I have seen in other videos .
I totally freak out if someone doesn't pick up after or at least curb their dog and I happen to RUIN a pair of shoes by stepping in a stinking steamy dog-pile, but I guess if you step in Human Feces on their streets, all the red and green curry they consume gives it a pleasant, soft, squishy and "spicy" quality that likely makes it seem healthy and fun, maybe even a substitute for washing one's feet. Eh?
I wonder how many of their population are killed every year by those truly horrible, terribly made high-pressure gas cylinders.
@@brucelarsen6650 Pakistan not India.
@@ID-8491 Pakistan is literally muslim India. Is basically the same people.
If you're in the business of filling/refilling these then you'll be testing them yourself.
I really symphatize the guy in the paint spraying booth. I hope he will be given a decent protective equipment for his job.
Could at least put transparent plastic between him and the paint area
His lungs must be powder-coated on the inside. Poor chap :/
@@KuopassaTv ... I strongly believe that the owner of the factory is reaping a very fat profit every month, while neglecting the safety of his workers.
The whole place is a nightmare, right at the start the sunlight shining through shows all the welding fume (a carcinogen) in the air. The noise would be terrible, not to mention the dumping of compressed air during the pressure/leak test, that poor old bloke that sits there and does that every day would be stone cold deaf.
I am lucky enough to live in Australia where I make a good living protecting workers from this sort of exploitation. It is so sad to see these practices and so many people in developing nations hurting themselves like the western world did during their Industrial Revolution.
His boss will probably not give him anything. But he could buy a respirator himself. Theyre not that expensive.
The problem is those people either dont care or they lack the education to understand what theyre doing. Im not sure.
this was frightening and amazing. So dangerous much effort for such common things.
don't worry they test them real time with user. if survived test pass. if blast. test fail.
تنفّسْ ب لا إله إلا الله
وعاتبْ نفسكَ بـ استغفر الله
وتألّمْ بـ الحمد لله
وتعجّبْ بـ سبحان الله
وافرحْ بالصلاة على رسول الله
واحزنْ بـ إنّا لله وانا إليه راجعون
واكسرْ سُمَّ عينكَ بـ ما شاء الله تبارك الله
وابدأْ بـ بسم الله
واختمْ بـ الحمد لله.....
I can just imagine the verbal explosion from my long-departed Grandfather if he went into this workshop. Needs a major sort out to make the workflow efficient, plus, 'We don't put things on the floor to store them!!!' :)
As someone else mentioned I also feel for the workers in this quite bad and dangerous set of conditions. They deserve better as they work hard.
Not to worry, Pakistan on its way to implosion in the next few months/years. All of this will shut down.
Yup, the weight of those things, even empty ...
Tempo de vida estimado para o pintor ? 3 anos...depois eles trocam
صلو على رسول الله
i would like to see the safety test ;P
it was there.using soapy water lol
Great work Randomthings
Thanks for watching
Submerged ark welding same process to weld crankshaft journals
Le contrôle des bouteilles doit se faire par radiographie.
Чувак без респиратор красит порошком!? 😱🤢😮💨
7:17.....SAFETY GLASSES? WE DON'T NEED NO STINKIN SAFETY GLASSES!!!!!!
He had his safety squints on.
Good no so quality surveys
Those fellas do nice work👍🏻
극한 직업이네...도장작업할때 마스크 좀 쓰지 ㅠㅠ
Im from Indonesian
11:33 ...Quality Check Department
Nice
Super 😉
Where is the hydro-test and the valving of the tank?
UK regulations require that cylinders are tested at manufacture and periodically when they are refilled. Cylinders must be inspected at manufacture and every time they are filled.
Testing and inspection can only be carried out by bodies authorised by the transport secretary.
So... If Calor want to buy these cylinders then they'll need to be tested after purchase.
um dia, se chegarmos lá, não haverá mais gás e a terra levará milhoes de anos para iniciar novo ciclo!!!
This is Pakistan skill
Todo trabalho é pesado nao existe trabalho bomm somos guerreiro hein galera do batente pesado tamos juntos
В малярке конечно текучка скорее всего 😊
他們瓦斯瓶不用(試水壓)是用(試氣壓)方式?
What kind of welding is that with the powder looking stuff? Never seen this type before.
It's called subarc
probably submerged arc welding
@@norman6422 en.wikipedia.org/wiki/Submerged_arc_welding
Similar to stick welding with solid flux except instead of a rod coated in flux, it is poured on as a powder. Any that isn't consumed is recovered.
Benefits are continuous filler wire (same as MIG), no shield gas, flux will cope with poor (no) surface preparation, no shortage of flux.
Down side is that it can only really be done with the weld point horizontal.
@@dougaltolan3017 very cool thanks
👍👍
Great video
Чувак маску одевай! В шлепках катают никого это смущает?)
такой баллон под давлением обязательно взорвется.
Далеко не каждый иначе кто б их покупал
I would never, ever in any scenario put one of these at less than 100 meters from me if full of pressurized gas.
You might already have done and don't know.
The customer (your gas supplier) is responsible for regular testing, including on purchase of a new cylinder.
That guy doing the powder coating wasnt wearing any thing over his nose and mouth. OMG
Down draft system. or something like that.His clothes and skin were clean.
No they weren't. You blind.
главная ошибка! что мыльная эмульсия не покажет утечку, если это поставило вас в ступор, задайте вопрос почему!
Почаму?
@@user-bv6dt8uj4d чуть создал интригу! но с эмульсией работает 50 на 50 ! если утечка маленькая это работает но если большая нет, просто пузырь не успеет надуться
عليكم باعادة رسكلة الخشب وتلسيقه لصناعة الاثاث واعادة رسكلة الحديد والبلور المهشم نتيجة الزلزال واستعمال الردم لقاعدات مباني اخرى في مكان امن ومرخص بعيد عن الفياضانات والانفجارات ومناطق النزاع لتشييد المباني ضد الزلزال وتعبيد الطرقات
Why do all of these factories have dirt floors?
Keeps the dust down. LOL
.... soaks up the blood better!
absorbs excess machinery noise
Softer to walk on in sandals
@@rude252 or bare feet ? Sandals are for wimps
اذكروالله ذكرا كثيرا
looks like a thing that I will never EVER dare use
While the seams were welded, what was all that gray powder that was produced?
The powder is not produced. It is a coating wich protect the seam from oxygen and to fast cooling.
It is a crime that the government permits them to work without protective eye wear, and respirators (especially when spray painting)
the pakistani government is too corrupt
Хорошая работа!Молодцы все
This could be the ruSSian army in Ukraine. Badly trained, badly equipped, badly led, soon-to-die. And what are you doing here? We don't want you. Get lost!
Buon. Lavoro. Complimenti 🇮🇹. A. Tutti...🇮🇹👍
Это какой то пиздец ! Ни спецодежды ни вытяжек ни охраны труда всё захламлено оборудование старье на последнем издыхе(((
Атомную бомбу тоже здесь делают?
Tanks ready to be filled with the most pure of toxic gases
I’ll be fine, I’ll just put my hand over my eyes to stop the arc glare, (said no one ever). Sigh.
11.35 what kind of liquid they are using and why ? And what the sitting guy does ?
Вода с мылом и сидячий дед дает туда давление из компрессора, если где-то непровар - пойдут пузырики.
ooh powder coated lungs
What is the lifespan of the guys working there?
Old geezer at the testing station might be a clue.
@@dougaltolan3017 The old bloke at the testing station is obviously the boss. He couldn't care less about the workers.
@@billsmith7254 cope harder
Where/when did they pressure test them ? !
Customer pressure tests them.
You saw how they put the hose in the end and squirted water over the seams? That's soapy water and the guy watches for bubbles forming where it might be leaking.
@@rolandburisch9489 True, I missed it the first time and saw it the second, but forgot about this comment. Thank you for pointing it out all the same, it's good to see.
They did seem to do a *quick* pressure test with what looked like air or steam or suchlike
India, Paquistão?
Good 👍
and the mask gas for the painter?
I think he hold his breath while painting lol
Woke up on nightmare tonight and checked my gas cylinder. No pak gas thankfully. Phew!
All NG gas cylinder.after welding no process of anealing.
Powder Coating