We broke our transmission case at a race this weekend and will need to be pulling it apart this week. Looks like a fairly easy job. Thank you for the video and tips. I believe it will help a lot.
SolitudeCustoms I am in the process of taking apart my 1000 highlifter tranny. Just got it out an hour ago following along some key points from yours. I think my output shaft is broken maybe some additional damage. I will be following the video while I disassembled in accordance with the manual of course. Just want to say thanks again.
Nice video i watched it a couple times before i built my 570. for future reference the super single 1k reverse upgrade from specialized ATV will also work in the 570 but you have to use the 1k secondary clutch as well because the input shaft O.D. is different.
Awesome vid cant tell you how many times I've shared it wish it touched on setting the back lash and maybe your thought on it as well. What number yamabond did you use? Last time i did mime it was to liquidity and not grey it worked but i don't want to use it again
My boss took his 900xp for service. The drain plug fell out after or was never put back in and filled. Bossman went for a ride and something let go inside. Any ideas what would of broke.
First off...thanks for the video! I appreciate the detail and the clarity of the video. If I can ask a troubleshooting question please....I have a RZR 1000 (2014) and have lost high gear (acts like neutral). The dash cluster indication works for all gear selections correctly and low/reverse work (thankfully as thats how we got home). Could you help me speculate what may be the issue? At first I thought shift fork busted but seeing how high/reverse are on the same fork, I'm not so sure. Gonna rip into it soon, but just wanted to have an idea of what to expect. Any thoughts? Thanks
First off are you sure your adjusted correctly.. I would disconnect the shift cable at the tranny and see if you can get it into gear first. Then if not the only thing seems like a stripped high gear but that just seems very unlikely
When replacing the output shaft on a Rzr 1000 does the snorkel gear have a certain pitch it’s suppose to be set at? Took it out to upgrade the trans and haven’t found any info on it.
Rusty Robichaux no should be fine you can shift it into neutral manually with the shift dog to drum and set it however but my output was not keyd it’s just splines
I know this is an old video but my 2013 rzr 900xp just broke the reverse chain, my buddy has a 2018 rzr 900s and has his OEM set up he upgraded his, does anyone know if that'll fit mine?
+SolitudeCustoms is the 570 the lowest reduction? Im trying to figure out what reduction to go with. I have 30" bfg km2s and want gearing a bit lower than stock xp1k with 29" bighorns.
We broke our transmission case at a race this weekend and will need to be pulling it apart this week. Looks like a fairly easy job. Thank you for the video and tips. I believe it will help a lot.
Good thing that you have a Polaris manual to go by. Thanks for sharing and a look inside.
A manual does help out a ton haha Got to be done right
Same applies to my 2015 xp1000 4 seater. Great video!
What an awesome video. Thx for taking the time to making it.
Marc Mcroberts No problem, glad you enjoyed it
SolitudeCustoms I am in the process of taking apart my 1000 highlifter tranny. Just got it out an hour ago following along some key points from yours. I think my output shaft is broken maybe some additional damage. I will be following the video while I disassembled in accordance with the manual of course. Just want to say thanks again.
Marc Mcroberts Oh yea, you messaged me on FB the other day. I hope all goes well.. I have a few other videos of these transmissions as well.
Got it done, only ran into issue with shift drum but watched the vid again put it in high and no problems
Nice video i watched it a couple times before i built my 570. for future reference the super single 1k reverse upgrade from specialized ATV will also work in the 570 but you have to use the 1k secondary clutch as well because the input shaft O.D. is different.
Jason Daigre Yea, I did this video before much of that was released. He does plan to go that route though soon. Thanks!
Awesome vid cant tell you how many times I've shared it wish it touched on setting the back lash and maybe your thought on it as well. What number yamabond did you use? Last time i did mime it was to liquidity and not grey it worked but i don't want to use it again
My boss took his 900xp for service. The drain plug fell out after or was never put back in and filled. Bossman went for a ride and something let go inside. Any ideas what would of broke.
Great video thanks.
Good informative video, thanks
i guess it is pretty off topic but do anybody know of a good site to stream newly released tv shows online ?
@Reed Benton i use Flixzone. You can find it by googling :)
@Kolton Niko Yup, I've been using flixzone for since march myself :)
@Kolton Niko Thanks, I signed up and it seems like they got a lot of movies there :D I appreciate it!
@Reed Benton No problem :)
How much do u think a dealership would charge to put the gear reduction in?
No clue, probably more than the tranny itself.
First off...thanks for the video! I appreciate the detail and the clarity of the video.
If I can ask a troubleshooting question please....I have a RZR 1000 (2014) and have lost high gear (acts like neutral). The dash cluster indication works for all gear selections correctly and low/reverse work (thankfully as thats how we got home).
Could you help me speculate what may be the issue? At first I thought shift fork busted but seeing how high/reverse are on the same fork, I'm not so sure.
Gonna rip into it soon, but just wanted to have an idea of what to expect. Any thoughts?
Thanks
First off are you sure your adjusted correctly.. I would disconnect the shift cable at the tranny and see if you can get it into gear first. Then if not the only thing seems like a stripped high gear but that just seems very unlikely
Yea, that was the first point of troubleshooting. Manually (no shift cable) can cycle thru all detentes but still won't engage in high
+Steve D Yea man, it's easy to say a gear but kinda tricky without pulling it
My rzr 1000 didn't have that c-clip on the secondary clutch shaft
Do you know the difference in ratio between the xp900 and the xp1k?
Nice! Looks extensive lol. Did you guys install the Satv or the Turner reduc?
It's really not that bad at all. I know I was repetitive alot but it's easy. We went with the SATV
+SolitudeCustoms yea that's the kit I'm thinking of going with as well!! Thanks for the vids bud!
When replacing the output shaft on a Rzr 1000 does the snorkel gear have a certain pitch it’s suppose to be set at? Took it out to upgrade the trans and haven’t found any info on it.
Rusty Robichaux no should be fine you can shift it into neutral manually with the shift dog to drum and set it however but my output was not keyd it’s just splines
When installing the bearings did you use a hydraulic press or ole fashion hammer style?
A little bit of both haha. Some places you need the Press and other a Hammer will get by.
I'm installing the 325 ace gears in a Polaris general this Friday along with turner cycle double reverse chain should be a fun project
TEXASduramax Nice, Perfect set-up. I hope the video helped
It inspired me to tackle the job between you and mudpuppy both vids were great info.
Good deal. Let me know if you need anything.
Did the ace gears work ?
Will the ace gears fit in a Polaris general?
I know this is an old video but my 2013 rzr 900xp just broke the reverse chain, my buddy has a 2018 rzr 900s and has his OEM set up he upgraded his, does anyone know if that'll fit mine?
I have a xp1k 2 seater. Could i swap in the rzr 570 shaft and gear for a gear reduction?
Yes it would be the same as the HL Version Reductions
+SolitudeCustoms is the 570 the lowest reduction? Im trying to figure out what reduction to go with. I have 30" bfg km2s and want gearing a bit lower than stock xp1k with 29" bighorns.
+Zach Frank you might be able to put the 330 gears in it for it to be lower, not sure tho.
+SolitudeCustoms what is "330 gears" 330cc ace?
+Zach Frank Yes, it might be in something else also, not sure
About to be attempting to fix my reverse chain on a 900 xp U think the transmission is about the same ?
Yes. Should be about the exact same other then gear ratios
Will ace gears work in a 2013 900xp?
They should yes.
how is oppen drive shaft oil seal
Ever rebuilt a trans on a 800 rzr?
I have not. I have one in the shed I went through but no Rebuilt one.