Aluminum t-slot frame railing and fasteners are by no means inexpensive, but they are a a delight to work with. Assembly will be quicker and the end result will be as strong as a bridge. Great camper. Well done! ✔✔
A very inspirational build, a no nonsense, cut to the chase approach to creating a high quality, lightweight pop top camper kit that addresses the issues for most buyers! And those issues are no welding and no sewing, as these are the two main specialist skills that most people simply do not have, and which cost a huge amount to contract out. You've created a very high quality, very highly desirable camper, which just keeps on getting better the more one sees of it.
Looking really good, I've been nibbling away at the idea of building something along these lines for a while, but the lack of sewing skill and equipment has been a major roadblock and contracting out, just too costly. Your vinyl welding idea has got me thinking all over again. Thanks!
This is super cool and exactly what I'm looking to do. I built a roof tent rack using 2040 extruded aluminum and it's held up pretty well except for one of the aluminum beams broke as a result of being twisted from spreading out under load. Without having some kind of "lip" to press against the interior of the top of the truck bed, weight pushing down can cause the structural supports to push outwards. Looking at your video, I'd recommend adding a strip of aluminum along the entire bed length to prevent your frame from getting pushed outwards.
Thanks for the heads up! I added some angle aluminum to the bottom of the rails and then some bed rail stiffeners to the truck bed so I haven't had any issues
I've been looking at a similar idea. But instead f canvas, I'll make fold up hardsides for the insulation value. I'm going old school with 4 each, 12v marine batteries, plus isolated truck battery, with a cutoff switch. Naturally, I'll install solar panels where I can, hopefully enough to keep the camper supplied. I have my eye on a wrecked pop up camper that I can get cheaply, to use the appliances from. Then convert that trailer frame into an enclosed utility unit to carry my home built EV 4X4. As a metal detectorist, this will allow me to camp, and have trail mobility. (The reason I want a little electric buggy is the noise value. It's a lot easier to see wildlife without a lot of motor noise.) I really enjoyed the video. Using extruded aluminum hadn't occurred to me, as I was intending to use angle iron. Since the build will be on a vintage Ford Ranger, weight is important. (Though I intend to put hub motors on the trailer to give just a wee bit of assistance. All in all, I'm shooting for a $2.5K cost, including the pop up. I'm subbing, to steal your ideas. 🤣
That sounds like an awesome idea! I will say, I hope you can get all your parts for your given budget, with the way this build is buying everything new it was around $4k. But I think if you are savvy about getting used or material that isn't really challenging to get like VHB and ACM then I think you should be able to do it.
This really seems like a game changer. Seemed like for years campers kept getting more and more complicated and pricey. Only serving the very wealthy. This seems like an option that a lot of us who have just been making it work for the love of it an option to live more comfortably :)
I just need to build the top portion, the Pop up part. I want to build it on top of the existing fiberglass top, on my '93 Ford Bronco. From the windshield to the back is 8',but I might extend it to 10', towards the back, which is about the distance with the tailgate down. So if I don't have enough room in the 5' bed of the Bronco, I might make a temporary/removable shower/toilet on the tailgate.
Thanks! Hahaha I totally didn't see the reflections until you pointed them out 🤣 pretty funny though, we were trying to keep the dogs on a stay command!
This video has my mind racing. Am contemplating the purchase of the new AWD Ford Maverick, and a small fiberglass camper. Would be using the camper as a “home base” for exploring the country. If I got caught out too far from returning, a small topper like this to spend the night in a remote location would be ideal. Currently there are none being manufactured for the 4-1/2 foot Maverick bed. Making my own with 2 to 2-1/2 feet over the cab would be enough to sleep comfortably up top. Hmmmmmmm……..
Yeah I definitely think it's doable but there might be a few complications. I think currently most manufacturers don't build for the maverick for a few reasons, 1) it's pretty small and new, and 2) the geometry isn't very nice, in terms of trying to get everything to fit. I am sure you could get it to work if you put some thoughtful design into it though! Let me know if I can help!
This camper is brilliant and simple. Congratulations! Also a special thankyou for specifying the weight. Most RUclipsrs don't do that. Would be interesting to replace the panels with pink foam wrapped with carbon fiber. That would be even lighter. Would also be good to see someone deal with the aerodynamic problem created by the portion over the cab. Great work though!
Thanks I appreciate it! I try to be as open about the design as possible to give people the most realistic expectations! You could try carbon fiber or fiberglass (but you may need special epoxy to make sure you don't eat away the pink foam). No way around it, all cab overs result in some level aerodynamic issues but I am working on a semi solution for the cab over right now! Will definitely be testing the differences in gas milege before and afterwards.
As soon as I found this video, I knew it was exactly what i was looking for just from the thumbnail! I've been trying to work out all the materials and general layout for nearly this exact camper build! I hadn't even considered the extruded aluminum, i feel like such a fool 😂
My favorite part??? Lol when your fiancé is trying to hide in front of your truck and then on the side of it as you're coming around!! Priceless!!😂😂😂 But the build is the best I've seen!! Great job brother!
Hahahaha yes, she wasn't too subtle, and the truck being recently cleaned didn't help with the stealth. LOL. Thanks for the kind words I really appreciate it!
Wonderful video, thanks for the tour, great JOB. I've been working with 80/20 for 30 years and love it. However, I pass it by for my build due to the cost but mostly 80/20 is so HEAVY!. I wish they would make a lighter grade. Carbon fiber T-slot stock would be a dream, but man would that be pricey!
Great build. So wonderful that your so happy to help an share. That's the kind of stuff we love to see and watch on RUclips. We also love finding the little channels. Mark (& Teresa)
Thanks I appreciate it! I have another video of the set up - ruclips.net/video/ICYHd6zIDN4/видео.html check it out and let me know i fyou have any questions!
Helped a buddy build something similar to your build. Made some screen inserts that had magnetic strips in them when he opened up the sides like yours. Kept the skeeters out on some campouts. Great build buddy ! 😎👍👍
this could really be quite revolutionary for those who are diy interested. you should make some good money off your plans as the idea and timing should be pretty nice. i wish you the best of luck!
Thanks! I really appreciate the kind words. That's the hope, but I really want to focus on helping making DIY camper building as accessible to people as possible.
Thanks! How long is the long bed? If it's longer than 8' you might run into some expensive shipping for the aluminum extrusion (anything longer than 94" can get really expensive). Let me know if you have any questions!
Yeah you could very easily add some bracing to those corners. I have been considering it just for the added peace of mind, but so far I haven't had any issues at all.
I’m looking at your website and considering buying the classroom. First and foremost, you have done a great thing here. How many classrooms have you sold? How many daily active users are on the forums? How many people have actually built one of these so far?
Thanks and great questions! We currently have 115 people signed up for the classroom, with 5-10 very active individuals who are really responsive to any questions people have (including myself). I would say at least 5-10 people have fully completed their builds as well but some people haven't checked back in.
Thanks I appreciate it! Definitely a valid consideration! I am currently working through some solutions for the windows to keep rain out, luckily we have not been caught in a rainstorm yet! But I will give everyone an update as soon as I figure out a good solution for the windows especially!
Love it! Some clever ideas! Got a couple of questions? What do you do in the sleeping area when it rains? Are there covers for the windows? Also, I would have loved to have seen it fold down. Nice build!
Hi Marsha, thanks for the kind words! We have been fortunate enough not to have any crazy rain so far, but I have made some updates to the canvas in terms of adding window covers and some see through windows as well., I am still working on a solution for velcroing the windows up but for the most part it works really nicely. I have a video of opening and closing the roof here - ruclips.net/video/ICYHd6zIDN4/видео.html
The extended length of the gas struts is 44 inches, you can get them here - www.liftsupportsdepot.com/lift-supports-depot-st440m60-gas-charged-lift-support/
Thanks! And yeah I thought about that too, unfortunately, I wasn't able to find an aluminum lumber rack that fit my specs exactly. Let me know which one you end up going with!
I’m looking at either buying or building one of these over the winter, but have to ask: Does the DIY version come with the person creeping around in the background when you talk about it?
1 Sweet set up 2 you didn't learn from GFC not to use those latches? they break quite easily and at the worst times 3 400 pounds ate up half your payload 4 really like how everything is insulated 5 sweet set up I'm using the wood wrap idea for the inside roof my GFC. love it
1) Thanks I really appreciate it! 2) Oh crap, I did not know that GFC ran into those issues, I will certainly let people know if they break on mine 3) Yeah 400lbs isn't ideal but it is what it is, better than the 900 slide in I had. 4) Yeah I thought that was a good feature, most campers aren't insulated at all 5) Thanks again! The wood wrap is awesome 10/10 recommend!
Hello cool build. I see you gas struts are inside the frame. Do you have any details on how you did that? Could you put struts on inside of canvas? Cheers.
I wouldn't recommend putting them on the inside of the canvas, it is going to make it really hard to get the canvas in when the roof is down. I have this all detailed on my website within the build guide - www.kitcampers.co/theclassroom
This is exactly what I've been looking for. I don't want to remove my tailgate or drill holes to bolt the camper on. I would like to add about 6" - 8" to the cab over to allow for 6' - 9' one piece fishing rods. Do you have a basic set of plans and links to where you purchased the materials? Fantastic build!!
Hi Jimbo! You dont need to remove the tailgate or drill any holes to bolt the camper on. The enter roof is already 10' on a long bed so you would be able to already store some fishing rods if you wanted. I sell the build guide on - kitcampers.co/theclassroom
Very impressive topper. Although there are a few tweeks to make it perfect, your design is excellent. I do lots of diy projects myself and this is something i would consider. Next maybe fab and bolt up a 270° shade.
Thanks I appreciate it! I completely agree that there are a few tweaks that should be made in order to make things even better. What are your suggestions for tweaking the design? I mounted a prebuilt 270 awning directly to the rails of the camper, I don't have welding skills but it's something I want to learn so I can eventually build one!.
Great camper & look forward to seeing how you go about setting forth on storage & organizational lay outs. If that was your dog chilling under the table maybe ya know next time include him along with ideally showing your build in action pop up roof wise. Did you install racks on top for additional carry options for bikes or a standup board or ?
Thanks I appreciate it! I am definitely working towards some better drawer systems, etc. if you're interested in a roof walk through check this out - ruclips.net/video/ICYHd6zIDN4/видео.html . I did add some roof rack options they are super easy to install, just working on getting a parts list together.
I’m working on a project of my own and I have two questions if you can help me out. What kind of wood vinyl did you use for the ceiling and how did you make the lift panels?
I posted another video with a deeper dive into the pop up mechanism - ruclips.net/video/ICYHd6zIDN4/видео.html&ab_channel=KitCampers It's a bit challenging to get perfectly correct, but you can also look into Tim Morrissey as well he is where I got my inspiration from.
Very interesting approach to monetizing this. I've had an idea for a universal kit for something since Overland Expo, but now I wonder if your model is a better way to start. I wish I was familiar with extrusion a decade ago. Seeing all the roof racks now that are little more than some 1/4" plates and some extrusions kills me in that I didn't think of it. Same can be said for these tents/campers. Looks good though. I like the no sew aspect since that's a large barrier with diy tents.
Thanks I appreciate it! Yeah, I don't have the money to get everything together to actually sell people kits currently so creating the Classroom was, IMO the next best option. I have thought the same thing though about the 8020 extrusions and all of the bolt together roof racks and what not, those companies are really making a killing on them.
Its been a year since this video was uploaded. Have you done more with the camper or has it stayed the same? I was going to suggest that your side access doors should be half their length & fixed panels put in towards the cab. The fixed panels should have RV screened windows for light and airflow from down low without the bugs. Back door should also have an RV window for same reason. Any plans for mounting solar to the top?
@naekid I have a follow-up video and some reels on instagram that show some of the changes. I also have some video filmed that I have meant to upload. But I just haven't done it. I did make windows and changed the screens for the canvas. But all are good suggestions, I don't think solar mounting would be very hard, you would just have to make some mounts using more aluminum extrusion.
Yeah, so that was a pretty involved process but I made it out of vinyl coated polyester (VCP), cut it to size, then glued the seems with HH-66 vinyl glue. I am currently in the process of making a video about it from a different project I am working on!
Hi there, Great build. Can you tell me the size of the main profile for the bed frame, and for the four columns, in the corners of the bottom, because it doesn't show well in the video? Thanks in advance!
Yes, the profile for the bed rails is 1x3, the uprights are 2x2, and the top larger ones are 4x2. I use 10 series for everything which means all the slots are in increments of 1.
Of course! I got my ACM from sunsupply.com they have a number of distribution centers in the western side of the united states. I have also heard of people getting ACM from laird plastics but I havent purchased from them.
Awesome! I'm in the design phase of some very similar. I'm looking at using a cold mold fiberglass process. I like your set up. U r on to something good that doesn't cost a fortune.
I might have missed it, but what do you do if its raining? those large mesh panels would allow alot of water in. I would do a pop out panel that would allow it to remain open for ventilation but could be zipped up or velcroed closed so you could seal up if need be for warmth
Yes great recommendation, I changed the windows after this first video. Now the windows have three layers, mesh, clear vinyl, and canvas. And they have a seam at the bottom.
With those style of push button slam latches... Can the push button be operated from the inside? I guess you can latch it easy enough once in there from the inside? How do you close the doors, by just pulling on the latch itself? I didn't see any handles on the inside. Do you think those bedrail stiffeners are "required"? 80x20 isn't light that's for sure. I like what you've got going on though overall.😍
Thanks, I appreciate it! All great questions. Unfortunately, no the slam latches cannot be operated from the inside, but they can kind of me if you use a screwdriver. We just pull the doors shut from the inside by grabbing the aluminum extrusion. I don't think the bed rail stiffeners are required but I like them for the extra protection, I would rather have them, than risk an unfolded bed....
Even if you want to have stuff sewn. If you want special windows, doors, etc... Another option exists. Many marina's have stores that specializes in Bimini tops and enclosures. you can actually get them use boat canvas then make a custom canvas "shell" for your trailer, this can even include 2 stage windows where you have a bug screen AND a clear plastic window. Yes it can cost a bit but the option to have a professionally done, high quality canvas section. With windows, screens, and even covers, thats properly fitted to your box... is an advantage. That means you only have to frame it out. You cave even have a "zipper door" put in the rear for example, letting you unzip it and get into the camper, then zip it up again to prevent insects from getting in.
Oh I totally agree, I am currently working with some people to try and find a good affordable solution for this. I will look into the marinas too! Great suggestion
@@KitCampers There really isn't much difference between a camper and a boat shell, other then the boat shell is exposed to more water. Another option depending on where you live is actual canvas tent makers. If you live in a city/town that actually has a company that makes sidewall tents, they could likely do it for you to. The reason i think about this again, is for the windows and doors. having an actual 2 layer bug screen outer, plastic inner window option could be really helpful for air flow, in popups.
Hmm, now that i'm thinking about it, you could do a "canvas" extension. dropping down a back panel to create a 3-6' rear extension with sloped canvas in the rear and a canvas door. this "tent area" would increase the square footage of the trailer making it feel much more open, act as an extra "sleeping area" with the ability to put air mats down and bedding. use it as a mud room, or anything else. just an extra 3-6 feet of livable space tacked on the end as a "fold out tent" area.
Love the build man! Been thinking of making a pop up camper for my ford ranger. What size gas struts did you use? I want to make the height of mine about 4ft (50 inches) but I’m having trouble determining what size gas strut I need
Nice! I used the largest gas struts I could find (~44inch) but am only able to get about 32inches of roof clearance. I am currently figuring out a new method for popping the top higher but am still working on getting everything totally figures out (if you go over to my instagram @kit.campers you can check it out)
The geometry of the cybertruck would make it VERY challenging to get a solid frame. Plus I don't have one. But if someone wants to give me a cybertruck and the ability to machine all the custom parts I would be happy to do it.
Excellent basic platform. Work in progress, like to see in a couple of years after..."gee, we can do this and add that and...." great for modifying as you go forward. Just one question about keeping the rain out on the pop top? Thanks for sharing your effort.
Great question and thank you for the kind words! Right now the massive windows are not conducive for keeping the rain out I am currently working on making some window covers out of tinted clear vinyl. I just haven’t had a chance to finish them yet
First off, superb build! What is the height of the vehicle with the top closed? I want to build something like this, but I need to keep the total closed up height under 79 inches.
Hmm thats a great question, I have since sold the camper so I cant measure it. But the camper was 2 inches above the roff of the truck then another 7 inches taller than that, so you could mock something up that is 9 inches taller than your truck roof height and that will give you the full height.
They are great! Just be careful cuz sometimes the lock mechanism gets a bit stuck. www.amazon.com/gp/product/B09ZKZ8S8Z/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1
I see the plans are $150 from the comments so that is all good and cheap but did I miss the total cost of the materials and the approximate time it took you? Looks good and I would like to see the rain covers for the windows which could be as easy as velcro on a piece over the windows or something like that. Looks good. I'm going back and forth between a high roof van and a pop up on a truck. Not decided yet.
The total cost of materials was ~$4300 and took me 10 weeks of only working 1-2 days on the weekend. I am definitely working on rain covers for the outside just haven't had time to finish them up yet. I think both have their merits, the pop top on the truck allows for better overlanding IMO while the high roof van would allow for a better living space.
Very cool, great build. So I have a question regarding the poly coated vinyl. How did you attach the screen to it? I have a lift system on my Ranger to raise the shell and need to make canvas for the space when the shell is up about 2'. I was planning on sewing a tent material, but I've never sewn anything before. This vinyl looks great and much easier than sewing. Can you glue Velcro to the vinyl? What weight vinyl did you use? Thanks Scott
To attach the the screen to the vinyl, I lay the mesh down first and apply glue so it saturates through the mesh, then I go over the top of it with a thin layer of VCP
Great. We have a RTT that has cloth awnings supported by spring wire poles along with zipped flaps on inside tent. Understand zippers would not work out with your no sew theme. Hang tuff yer on to somethin👍
@@hokehinson5987 Thanks I appreciate it. You could definitely sew zippers on if you wanted. I have also been looking for zipper that would work with the vinyl cement. But no luck so far.
Hi! I think I found your channel after watching Tim M's Four Wheel camper build which was like 4 months ago. I've looked at so many camper builds but keep coming back to yours. I like the idea of the 8020 aluminum to make the frame. Did youmake a how to video or is all that in the classroom link? I need to get moving on something because I'm having a hard time finding anything for my Ram 1500 with a 5'5" box. Thanks!
Hi! Your build is one of the best in RUclips. Just awesome. I'm in the process of building one and I have one question. How much lbs were the gas struts that you used? Thanks!
Thanks I really appreciate it! The large gas struts are from www.liftsupportsdepot.com/lift-supports-depot-st440m60-gas-charged-lift-support/ they are 60lbs each
Thanks I really appreciate it. I got it from a local signage shop near me called sunsupply - sunsupply.com ! If you are in the pacific NW they are great, I highly recemmend them. If not finding a local sign shop or industrial supply place could work well. Don't let a local sign shop rip you off though the cost of a 4x8 sheet should be around $75.
Aluminum t-slot frame railing and fasteners are by no means inexpensive, but they are a a delight to work with. Assembly will be quicker and the end result will be as strong as a bridge.
Great camper. Well done! ✔✔
Thanks! Yes I agree, the pieces are SO strong, and with the correct fasteners they are super sturyd and vibration resistant!
Just props, I’m simply amazed! Simple, rugged, repairable, it ticks all the boxes. Keep up the great work!
Thanks for the kind words, I really appreciate it!
A very inspirational build, a no nonsense, cut to the chase approach to creating a high quality, lightweight pop top camper kit that addresses the issues for most buyers!
And those issues are no welding and no sewing, as these are the two main specialist skills that most people simply do not have, and which cost a huge amount to contract out.
You've created a very high quality, very highly desirable camper, which just keeps on getting better the more one sees of it.
Thanks for the kind words! That was the goal of creating the camper.
Don't weld, but DO sew.
@@Tsiri09 the non-sew seems have been holding up VERY nicely, I definitely think adding sewn seems would make it even more sturdy though
Looking really good, I've been nibbling away at the idea of building something along these lines for a while, but the lack of sewing skill and equipment has been a major roadblock and contracting out, just too costly. Your vinyl welding idea has got me thinking all over again. Thanks!
No problem! Glad to see that the gears are turning, if you have any questions about the canvas or other parts of the camper let me know!
If you had a instruction and materials list would be amazing
@@michaelarthur2362 I do, it's all in The Diy Build Classroom at kitcampers.co/theclassroom
Really nice set up! How about bolts rattling loose? I am interested but my concern is run roads and wear
I love it… off center pop up mechanism and all! You are inspiring and your enthusiasm is palpable! Peace and peaceful travels
Thanks I really appreciate it!
This is super cool and exactly what I'm looking to do. I built a roof tent rack using 2040 extruded aluminum and it's held up pretty well except for one of the aluminum beams broke as a result of being twisted from spreading out under load. Without having some kind of "lip" to press against the interior of the top of the truck bed, weight pushing down can cause the structural supports to push outwards. Looking at your video, I'd recommend adding a strip of aluminum along the entire bed length to prevent your frame from getting pushed outwards.
Thanks for the heads up! I added some angle aluminum to the bottom of the rails and then some bed rail stiffeners to the truck bed so I haven't had any issues
I've been looking at a similar idea. But instead f canvas, I'll make fold up hardsides for the insulation value. I'm going old school with 4 each, 12v marine batteries, plus isolated truck battery, with a cutoff switch. Naturally, I'll install solar panels where I can, hopefully enough to keep the camper supplied.
I have my eye on a wrecked pop up camper that I can get cheaply, to use the appliances from. Then convert that trailer frame into an enclosed utility unit to carry my home built EV 4X4. As a metal detectorist, this will allow me to camp, and have trail mobility. (The reason I want a little electric buggy is the noise value. It's a lot easier to see wildlife without a lot of motor noise.)
I really enjoyed the video. Using extruded aluminum hadn't occurred to me, as I was intending to use angle iron. Since the build will be on a vintage Ford Ranger, weight is important. (Though I intend to put hub motors on the trailer to give just a wee bit of assistance. All in all, I'm shooting for a $2.5K cost, including the pop up.
I'm subbing, to steal your ideas. 🤣
That sounds like an awesome idea! I will say, I hope you can get all your parts for your given budget, with the way this build is buying everything new it was around $4k. But I think if you are savvy about getting used or material that isn't really challenging to get like VHB and ACM then I think you should be able to do it.
This really seems like a game changer. Seemed like for years campers kept getting more and more complicated and pricey. Only serving the very wealthy. This seems like an option that a lot of us who have just been making it work for the love of it an option to live more comfortably :)
Thanks that’s the idea! I appreciate the kind words!
Bro, I couldn’t agree more;
Aluminum extrusions are legit! Keep that brain working, mechanical design of this. Is real nice, nice work👌🏼
Thanks I really appreciate it! And yes the aluminum extrusions are amazing, I have some many ideas!
I just need to build the top portion, the Pop up part. I want to build it on top of the existing fiberglass top, on my '93 Ford Bronco. From the windshield to the back is 8',but I might extend it to 10', towards the back, which is about the distance with the tailgate down. So if I don't have enough room in the 5' bed of the Bronco, I might make a temporary/removable shower/toilet on the tailgate.
Nice! Sounds like a pretty slick idea!
Great Build with a balance of cost, TIME involved, and important practical features
Thanks I really appreciate it!
Much better than those super expensive Roof top tents.
Thanks I appreciate it!
Great idea. Join with neighbors to multiple builds! 2:40 I kept being happily distracted by reflections!
Thanks! Hahaha I totally didn't see the reflections until you pointed them out 🤣 pretty funny though, we were trying to keep the dogs on a stay command!
This video has my mind racing. Am contemplating the purchase of the new AWD Ford Maverick, and a small fiberglass camper. Would be using the camper as a “home base” for exploring the country. If I got caught out too far from returning, a small topper like this to spend the night in a remote location would be ideal. Currently there are none being manufactured for the 4-1/2 foot Maverick bed. Making my own with 2 to 2-1/2 feet over the cab would be enough to sleep comfortably up top. Hmmmmmmm……..
Yeah I definitely think it's doable but there might be a few complications. I think currently most manufacturers don't build for the maverick for a few reasons, 1) it's pretty small and new, and 2) the geometry isn't very nice, in terms of trying to get everything to fit. I am sure you could get it to work if you put some thoughtful design into it though! Let me know if I can help!
Yeah, Ricky. I’m thinking of buying a Maverick and like this idea as well. Lots of great ideas here! Great video. Thanks Kit Campers!
Very impressive. Ill probably be looking up aluminum stuff all night
Thanks! If you have any questions let me know, I am happy to help where I can.
Oh yea, you have come a long way. Glad you upgraded the audio :) I think you have an amazing product on your hands.
Thanks man I really appreciate it! Yeah the lav mics are definitely a game changer!
This camper is brilliant and simple. Congratulations! Also a special thankyou for specifying the weight. Most RUclipsrs don't do that. Would be interesting to replace the panels with pink foam wrapped with carbon fiber. That would be even lighter. Would also be good to see someone deal with the aerodynamic problem created by the portion over the cab. Great work though!
Thanks I appreciate it! I try to be as open about the design as possible to give people the most realistic expectations! You could try carbon fiber or fiberglass (but you may need special epoxy to make sure you don't eat away the pink foam). No way around it, all cab overs result in some level aerodynamic issues but I am working on a semi solution for the cab over right now! Will definitely be testing the differences in gas milege before and afterwards.
Love the simplicity of your design, thanks for sharing
Thanks I appreciate it!!
As soon as I found this video, I knew it was exactly what i was looking for just from the thumbnail! I've been trying to work out all the materials and general layout for nearly this exact camper build! I hadn't even considered the extruded aluminum, i feel like such a fool 😂
That's awesome, glad I could help! I hadn't considered extruded aluminum either until I saw another youtube video. So glad I could pass it along!
My favorite part??? Lol when your fiancé is trying to hide in front of your truck and then on the side of it as you're coming around!! Priceless!!😂😂😂 But the build is the best I've seen!! Great job brother!
Hahahaha yes, she wasn't too subtle, and the truck being recently cleaned didn't help with the stealth. LOL. Thanks for the kind words I really appreciate it!
Great light weight build. Clamping it to the truck is something new. Very nice. 👍
Thanks I really appreciate it!
Wonderful video, thanks for the tour, great JOB. I've been working with 80/20 for 30 years and love it. However, I pass it by for my build due to the cost but mostly 80/20 is so HEAVY!. I wish they would make a lighter grade. Carbon fiber T-slot stock would be a dream, but man would that be pricey!
Thanks for the kind comments. Yes it would be awesome if they incorporated some carbon fiber, but it would be SO expensive.
amazing!!! thanks so much for making this video!! My favorite part is how simply it is build with the 8020 material.
Thanks I really appreciate it!
You have provided such valuable info! Love that you intend to publish plans to save folks money. Thank you! This is really awesome!
Thanks I really appreciate it! Plans are published online here - www.kitcampers.co/theclassroom
Great build. So wonderful that your so happy to help an share. That's the kind of stuff we love to see and watch on RUclips.
We also love finding the little channels.
Mark (& Teresa)
Thanks for the kind words! I really appreciate it.
@@KitCampers 🙂
I just might diy my pop up when I’m ready for it!! Thanks for this explanation & demonstration!!!
Of course! Glad you enjoyed it!
amazing. I like the elastic rope to pull the canvas in.
Thanks! I don't remember who I got that idea from but it was definitely another youtube video I saw.
Thank you for sharing this. This is sick! One of the best DIY in RUclips! Wow.
Thanks I really appreciate it!
Wow!!! That looks great. I wish you would have showed the setup/teardown of it though.
Thanks I appreciate it! I have another video of the set up - ruclips.net/video/ICYHd6zIDN4/видео.html check it out and let me know i fyou have any questions!
I like it! Some good ideas you've incorporated! Thanks for sharing.
of course! Thanks for the kind words!
Helped a buddy build something similar to your build. Made some screen inserts that had magnetic strips in them when he opened up the sides like yours. Kept the skeeters out on some campouts. Great build buddy ! 😎👍👍
Yeah, that's exactly what we do to block the windows when camping. Thanks, I really appreciate it!
this could really be quite revolutionary for those who are diy interested. you should make some good money off your plans as the idea and timing should be pretty nice. i wish you the best of luck!
Thanks! I really appreciate the kind words. That's the hope, but I really want to focus on helping making DIY camper building as accessible to people as possible.
love the way it opens up,.....sure beats the others that start at $10,000,.......great job!!
Thanks I really appreciate it!
Yewww!! Great to see another accessible camper build out there 👀
Thanks I really appreciate it!
Very nice looking unit! Would love to see a video of how the process of popping it up and down works.
Yeah, I think I will make a short video detailing that, i have some videos on my instagram that show it but not in super great detail.
I like this alot. I am looking at 8020 extruded and the composite to keep the camper light on my 2021 f150 lb.
Thanks! How long is the long bed? If it's longer than 8' you might run into some expensive shipping for the aluminum extrusion (anything longer than 94" can get really expensive). Let me know if you have any questions!
@@KitCampers 8 ft. I will have to measure when I get home for exact lengths.
Awesome build. I was really hoping you'd demo the pop top going up / down and how you built it with those struts. How sturdy it is etc
Thanks I appreciate it! I made a follow up video that demos this - ruclips.net/video/ICYHd6zIDN4/видео.htmlsi=UMxAcy4puAXEVgoC
Love it, great design and it looks very well engineered 👌🏻👍🏻
Thanks I really appreciate it!!
Love this idea. Seems like the back would really benefit from some triangle gussets in the corner of the frame.
Yeah you could very easily add some bracing to those corners. I have been considering it just for the added peace of mind, but so far I haven't had any issues at all.
No doubt, great job. I have a 68 bronco looking to do something like this, thanks for the ideas!
Something like this would look awesome on a bronco! Best of luck and let me know how I can help!
I’m looking at your website and considering buying the classroom. First and foremost, you have done a great thing here. How many classrooms have you sold? How many daily active users are on the forums? How many people have actually built one of these so far?
Thanks and great questions! We currently have 115 people signed up for the classroom, with 5-10 very active individuals who are really responsive to any questions people have (including myself). I would say at least 5-10 people have fully completed their builds as well but some people haven't checked back in.
This looks awesome! Perfect for a sunny day at the beach or up in the woods. But is it waterproof? What If your caught in a rainstorm overnight.?
Thanks I appreciate it! Definitely a valid consideration! I am currently working through some solutions for the windows to keep rain out, luckily we have not been caught in a rainstorm yet! But I will give everyone an update as soon as I figure out a good solution for the windows especially!
Nice build, I appreciate your drive to make building it easy without specialized skills
Thanks I really appreciate it!
Nice clear presentation. Thanks,
Of course, glad you like it! Let me know if you have any questions.
Black 09 DCLB sport here too. Same wheels. Best one!
Heck yes! The wheels I bought off of someone who had them on a forerunner previously, but I absolutely love the entire truck!
I wish I could do something that nice. You are very talented
Thanks I appreciate it!
Love it! Some clever ideas! Got a couple of questions? What do you do in the sleeping area when it rains? Are there covers for the windows? Also, I would have loved to have seen it fold down. Nice build!
Hi Marsha, thanks for the kind words! We have been fortunate enough not to have any crazy rain so far, but I have made some updates to the canvas in terms of adding window covers and some see through windows as well., I am still working on a solution for velcroing the windows up but for the most part it works really nicely. I have a video of opening and closing the roof here - ruclips.net/video/ICYHd6zIDN4/видео.html
What a great build. Love your videos. What are the extended length and force of your gas struts? And where do you get them? Thank you so much.
The extended length of the gas struts is 44 inches, you can get them here - www.liftsupportsdepot.com/lift-supports-depot-st440m60-gas-charged-lift-support/
@@KitCampers Thank you very much.
@@freemanlin3777 of course!
Nice job! I love using the 80/20.
Thanks! Its great stuff!
Great job! I have the same truck & may be someday will engage in a similar project . Thanks for sharing 😊
That's awesome! If you have any questions let me know!
Nice. I was gonna get a aluminum lumber rack and do the same. Awesome build!!!!
Thanks! And yeah I thought about that too, unfortunately, I wasn't able to find an aluminum lumber rack that fit my specs exactly. Let me know which one you end up going with!
Curious, is that like an elastic rope around the center of the canvas to help draw it inwards?
Yeah, the elastic is to draw it in, definitely helps with the canvas not sticking out when you are putting it away.
I’m looking at either buying or building one of these over the winter, but have to ask: Does the DIY version come with the person creeping around in the background when you talk about it?
hahahahaha nope! not unless you convince your significant other to film you.
1 Sweet set up
2 you didn't learn from GFC not to use those latches? they break quite easily and at the worst times
3 400 pounds ate up half your payload
4 really like how everything is insulated
5 sweet set up
I'm using the wood wrap idea for the inside roof my GFC. love it
1) Thanks I really appreciate it!
2) Oh crap, I did not know that GFC ran into those issues, I will certainly let people know if they break on mine
3) Yeah 400lbs isn't ideal but it is what it is, better than the 900 slide in I had.
4) Yeah I thought that was a good feature, most campers aren't insulated at all
5) Thanks again!
The wood wrap is awesome 10/10 recommend!
Lol
Hello cool build. I see you gas struts are inside the frame. Do you have any details on how you did that? Could you put struts on inside of canvas? Cheers.
I wouldn't recommend putting them on the inside of the canvas, it is going to make it really hard to get the canvas in when the roof is down. I have this all detailed on my website within the build guide - www.kitcampers.co/theclassroom
Man….people are Amazing. Great job
Thanks I really appreciate it!
I would love to see a video of you putting the top up and down !
I actually am uploading one as I type this message, so it's coming soon!
This is exactly what I've been looking for. I don't want to remove my tailgate or drill holes to bolt the camper on. I would like to add about 6" - 8" to the cab over to allow for 6' - 9' one piece fishing rods. Do you have a basic set of plans and links to where you purchased the materials? Fantastic build!!
Hi Jimbo! You dont need to remove the tailgate or drill any holes to bolt the camper on. The enter roof is already 10' on a long bed so you would be able to already store some fishing rods if you wanted. I sell the build guide on - kitcampers.co/theclassroom
I love this! Thank you for sharing. I'm on a limited income and will join the class as soon as I can. I have ideas to add to this.
That's awesome and thanks for the kind words I greatly appreciate it. I look forward to seeing you int he classroom!
Very impressive topper. Although there are a few tweeks to make it perfect, your design is excellent.
I do lots of diy projects myself and this is something i would consider.
Next maybe fab and bolt up a 270° shade.
Thanks I appreciate it! I completely agree that there are a few tweaks that should be made in order to make things even better. What are your suggestions for tweaking the design? I mounted a prebuilt 270 awning directly to the rails of the camper, I don't have welding skills but it's something I want to learn so I can eventually build one!.
Great camper & look forward to seeing how you go about setting forth on storage & organizational lay outs. If that was your dog chilling under the table maybe ya know next time include him along with ideally showing your build in action pop up roof wise. Did you install racks on top for additional carry options for bikes or a standup board or ?
Thanks I appreciate it! I am definitely working towards some better drawer systems, etc. if you're interested in a roof walk through check this out - ruclips.net/video/ICYHd6zIDN4/видео.html . I did add some roof rack options they are super easy to install, just working on getting a parts list together.
I’m working on a project of my own and I have two questions if you can help me out. What kind of wood vinyl did you use for the ceiling and how did you make the lift panels?
I posted another video with a deeper dive into the pop up mechanism - ruclips.net/video/ICYHd6zIDN4/видео.html&ab_channel=KitCampers
It's a bit challenging to get perfectly correct, but you can also look into Tim Morrissey as well he is where I got my inspiration from.
Very interesting approach to monetizing this. I've had an idea for a universal kit for something since Overland Expo, but now I wonder if your model is a better way to start.
I wish I was familiar with extrusion a decade ago. Seeing all the roof racks now that are little more than some 1/4" plates and some extrusions kills me in that I didn't think of it. Same can be said for these tents/campers.
Looks good though. I like the no sew aspect since that's a large barrier with diy tents.
Thanks I appreciate it! Yeah, I don't have the money to get everything together to actually sell people kits currently so creating the Classroom was, IMO the next best option.
I have thought the same thing though about the 8020 extrusions and all of the bolt together roof racks and what not, those companies are really making a killing on them.
That slide out bed frame can hold weight without needing support underneath? May I ask how much you weigh?
Yes it can. My partner and I weight a little over 310lbs.
Nice work!! Looks great 😎, love the final wrap.
Thanks I appreciate it!
Its been a year since this video was uploaded. Have you done more with the camper or has it stayed the same?
I was going to suggest that your side access doors should be half their length & fixed panels put in towards the cab. The fixed panels should have RV screened windows for light and airflow from down low without the bugs. Back door should also have an RV window for same reason.
Any plans for mounting solar to the top?
@naekid I have a follow-up video and some reels on instagram that show some of the changes. I also have some video filmed that I have meant to upload. But I just haven't done it. I did make windows and changed the screens for the canvas. But all are good suggestions, I don't think solar mounting would be very hard, you would just have to make some mounts using more aluminum extrusion.
Rain? What do you do when it rains? We camp on the beach where Tropical storms pop up in the middle of the night.
I added windows later that are able to be sealed to water, they start at the bottom and can be rolled up and down.
Great job on this build. Looks solid.
Thanks I really appreciate it!!
Man nice build, how bout u build me the camper!!!!! Awesome build!
Thanks I appreciate it! It does take some time to get everything put together, but definitely worth it if you build your own!
Sell me the plans!!!
@@vasquez1024 you can find the plans here - www.kitcampers.co/theclassroom
Congratulations man! I can really see your improvements and hard work! These looks legit! Keep on! Good job!
Thanks I really appreciate it! I am super excited about all the improvements that I made to this one, and definitely learned a lot from this build too
i migjt have missed it, but how did u make/buy ur canvas?
Yeah, so that was a pretty involved process but I made it out of vinyl coated polyester (VCP), cut it to size, then glued the seems with HH-66 vinyl glue. I am currently in the process of making a video about it from a different project I am working on!
Hi there,
Great build. Can you tell me the size of the main profile for the bed frame, and for the four columns, in the corners of the bottom, because it doesn't show well in the video? Thanks in advance!
Yes, the profile for the bed rails is 1x3, the uprights are 2x2, and the top larger ones are 4x2. I use 10 series for everything which means all the slots are in increments of 1.
Thanks mate! Best regards! @@KitCampers
This thing looks awesome! If you don’t mind sharing, where did you source the ACM panels?
Of course! I got my ACM from sunsupply.com they have a number of distribution centers in the western side of the united states. I have also heard of people getting ACM from laird plastics but I havent purchased from them.
How thick is the ACM?
Awesome! I'm in the design phase of some very similar. I'm looking at using a cold mold fiberglass process. I like your set up. U r on to something good that doesn't cost a fortune.
Thanks I really appreciate it! I have looked into fiberglass, but without a nice clean garage/workshop, I think it would be VERY tough to manage.
very good your videos. I'm building a camper and the information is very important.
Thats great to hear! Let me know if you have any questions!
Great job. I love the craftsmanship
Thanks I really appreciate it!
I might have missed it, but what do you do if its raining? those large mesh panels would allow alot of water in. I would do a pop out panel that would allow it to remain open for ventilation but could be zipped up or velcroed closed so you could seal up if need be for warmth
Yes great recommendation, I changed the windows after this first video. Now the windows have three layers, mesh, clear vinyl, and canvas. And they have a seam at the bottom.
I’m definitely saving this video!!!
Heck yeah! Thanks for the support.
With those style of push button slam latches... Can the push button be operated from the inside?
I guess you can latch it easy enough once in there from the inside?
How do you close the doors, by just pulling on the latch itself? I didn't see any handles on the inside.
Do you think those bedrail stiffeners are "required"? 80x20 isn't light that's for sure.
I like what you've got going on though overall.😍
Thanks, I appreciate it! All great questions. Unfortunately, no the slam latches cannot be operated from the inside, but they can kind of me if you use a screwdriver. We just pull the doors shut from the inside by grabbing the aluminum extrusion. I don't think the bed rail stiffeners are required but I like them for the extra protection, I would rather have them, than risk an unfolded bed....
Even if you want to have stuff sewn. If you want special windows, doors, etc... Another option exists. Many marina's have stores that specializes in Bimini tops and enclosures. you can actually get them use boat canvas then make a custom canvas "shell" for your trailer, this can even include 2 stage windows where you have a bug screen AND a clear plastic window.
Yes it can cost a bit but the option to have a professionally done, high quality canvas section. With windows, screens, and even covers, thats properly fitted to your box... is an advantage. That means you only have to frame it out. You cave even have a "zipper door" put in the rear for example, letting you unzip it and get into the camper, then zip it up again to prevent insects from getting in.
Oh I totally agree, I am currently working with some people to try and find a good affordable solution for this. I will look into the marinas too! Great suggestion
@@KitCampers There really isn't much difference between a camper and a boat shell, other then the boat shell is exposed to more water. Another option depending on where you live is actual canvas tent makers.
If you live in a city/town that actually has a company that makes sidewall tents, they could likely do it for you to.
The reason i think about this again, is for the windows and doors. having an actual 2 layer bug screen outer, plastic inner window option could be really helpful for air flow, in popups.
Hmm, now that i'm thinking about it, you could do a "canvas" extension. dropping down a back panel to create a 3-6' rear extension with sloped canvas in the rear and a canvas door. this "tent area" would increase the square footage of the trailer making it feel much more open, act as an extra "sleeping area" with the ability to put air mats down and bedding.
use it as a mud room, or anything else. just an extra 3-6 feet of livable space tacked on the end as a "fold out tent" area.
Love the build man! Been thinking of making a pop up camper for my ford ranger. What size gas struts did you use? I want to make the height of mine about 4ft (50 inches) but I’m having trouble determining what size gas strut I need
Nice! I used the largest gas struts I could find (~44inch) but am only able to get about 32inches of roof clearance. I am currently figuring out a new method for popping the top higher but am still working on getting everything totally figures out (if you go over to my instagram @kit.campers you can check it out)
Very cool, now do this in a Cybertruck!
The geometry of the cybertruck would make it VERY challenging to get a solid frame. Plus I don't have one. But if someone wants to give me a cybertruck and the ability to machine all the custom parts I would be happy to do it.
Awesome build! Stoked to follow along and see where you go with these designs
Thanks, I appreciate it! I definitely have some big plans in the works!
Excellent basic platform. Work in progress, like to see in a couple of years after..."gee, we can do this and add that and...." great for modifying as you go forward. Just one question about keeping the rain out on the pop top? Thanks for sharing your effort.
Great question and thank you for the kind words! Right now the massive windows are not conducive for keeping the rain out I am currently working on making some window covers out of tinted clear vinyl. I just haven’t had a chance to finish them yet
First off, superb build! What is the height of the vehicle with the top closed? I want to build something like this, but I need to keep the total closed up height under 79 inches.
Hmm thats a great question, I have since sold the camper so I cant measure it. But the camper was 2 inches above the roff of the truck then another 7 inches taller than that, so you could mock something up that is 9 inches taller than your truck roof height and that will give you the full height.
@@KitCampers Perfect, thanks!
@@LowDoughTech Of course!
do you have a link to those slam latches? they rock. very nice build
They are great! Just be careful cuz sometimes the lock mechanism gets a bit stuck. www.amazon.com/gp/product/B09ZKZ8S8Z/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1
Love the concept. Thanks for building some of ideas I have had.
Thanks, I appreciate it! I have some even better ideas to come!
I see the plans are $150 from the comments so that is all good and cheap but did I miss the total cost of the materials and the approximate time it took you? Looks good and I would like to see the rain covers for the windows which could be as easy as velcro on a piece over the windows or something like that. Looks good. I'm going back and forth between a high roof van and a pop up on a truck. Not decided yet.
The total cost of materials was ~$4300 and took me 10 weeks of only working 1-2 days on the weekend. I am definitely working on rain covers for the outside just haven't had time to finish them up yet. I think both have their merits, the pop top on the truck allows for better overlanding IMO while the high roof van would allow for a better living space.
Very cool, great build. So I have a question regarding the poly coated vinyl. How did you attach the screen to it? I have a lift system on my Ranger to raise the shell and need to make canvas for the space when the shell is up about 2'. I was planning on sewing a tent material, but I've never sewn anything before. This vinyl looks great and much easier than sewing. Can you glue Velcro to the vinyl? What weight vinyl did you use?
Thanks Scott
To attach the the screen to the vinyl, I lay the mesh down first and apply glue so it saturates through the mesh, then I go over the top of it with a thin layer of VCP
So easy and simple, great setup.
Thanks! I really appreciate it!
Very cool. Thanks for sharing.
No problem! If you have any questions about the build let me know!
this is such a great build
Thanks I really appreciate it!
Excellent work. How do you keep rain out of sleeping area? Didn't see any zip covers for the screened windows.
For the initial version I hadn't finished the windows but I ended up having covers that rolled up from the bottom and stuck with velcro.
Great. We have a RTT that has cloth awnings supported by spring wire poles along with zipped flaps on inside tent. Understand zippers would not work out with your no sew theme. Hang tuff yer on to somethin👍
@@hokehinson5987 Thanks I appreciate it. You could definitely sew zippers on if you wanted. I have also been looking for zipper that would work with the vinyl cement. But no luck so far.
What hinges did you use for the cabana doors?
I just used the hinges that are for sale on the tnutz website. But I would recommend using hurricane hinges if you want something more waterproof!
Hi! I think I found your channel after watching Tim M's Four Wheel camper build which was like 4 months ago. I've looked at so many camper builds but keep coming back to yours. I like the idea of the 8020 aluminum to make the frame. Did youmake a how to video or is all that in the classroom link? I need to get moving on something because I'm having a hard time finding anything for my Ram 1500 with a 5'5" box. Thanks!
Everything is in the classroom link - www.kitcampers.co/theclassroom
But there is also a free BOM on the website as well.
@@KitCampers Thanks! I did end up checking out the classroom and it is quite impressive. Now I just have to do something. 😉
@@planman860 That's awesome! Definitely let me know what questions you have!
Hi! Your build is one of the best in RUclips. Just awesome. I'm in the process of building one and I have one question. How much lbs were the gas struts that you used? Thanks!
Thanks I really appreciate it! The large gas struts are from www.liftsupportsdepot.com/lift-supports-depot-st440m60-gas-charged-lift-support/ they are 60lbs each
I found this super useful! Thank you so much! I absolutely LOVE the massive windows! Are you using 1" or 1.5" 8020?
Thanks I am glad it was helpful. I used 1" series this time around, it's A LOT more affordable than the 1.5" series.
Very cool and nicely done. I've been thinking about making a camper for a while and this looks doable.
Thanks I appreciate it! The goal was to make camper building accessible to people so I am happy to hear that!
Love your build. Where did you get the aluminum sand which panel sheet?
Thanks I really appreciate it. I got it from a local signage shop near me called sunsupply - sunsupply.com ! If you are in the pacific NW they are great, I highly recemmend them. If not finding a local sign shop or industrial supply place could work well. Don't let a local sign shop rip you off though the cost of a 4x8 sheet should be around $75.
Thanks I am planning a pop top for my 99 e350 4x4
Nice! If you wait approximately 2 weeks, I have some really cool pop-up design videos coming!
@@KitCampers I will wait 😉