How to remove zinc phosphate sludge?

Phosphating is a pre-treatment chemical process done before any surface coating or painting operation, depending on the type of metal phosphate used, there are some added benefits as well. Like manganese phosphate provides anti-friction and anti-wear and anti- corrosive properties to the surface. Undoubtedly, phosphating has a lot of advantages but ignoring the sludge formation during phosphating can prove to be risky and costly in the long run, watch the video to know how this sludge can be effectively removed to ensure efficient operations.
00:33 - 00:54 - What is phosphating
00:54 - 01:30 - Why phosphating is required
01:30 - 02:08 - What is phosphating sludge
02:08 - 04:21 - Why phosphating sludge separator is required
04:22 - 08:12 - Phosphating sludge separator setup by Innovation Filter System
08:12 - 10:23 - Benefits of phosphating sludge separator by Innovation Filter System
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[@dunaeburton6633]

Thanks for the quick reply.

[@thinkfilter]

No worries!

[@MohamadNahlawi]

Quite awesome. Very valuable information.

[@jinko017]

Thank you very much Mr. Nahlawi.

[@flight3624]

Nyc vedio sir 🙏🙏🙏 good technique , what is the rpm of the cetrifuge

[@thinkfilter]

Thank you very much for the feedback. Centrifuge works at 2800 rpm. For more details kindly visit at innovationfilter.com/products/industrial-centrifuge

[@surajdabhekar3246]

Please give your number sir

[@sujaymahato9874]

Please provide new video about what's the posible defect during pickling

[@thinkfilter]

Thank you for your suggestion, we will work on it

[@muhammadshahidkhan6498]

Good innovation. But an operator will be required to replace centrifugal filter. Can it be some type of automatic arrangement?

[@thinkfilter]

Thank you for your comment Mr. Khan. Yes, an operator will be needed to remove the rubber basket once its filled (its holding capacity is 4.5 kg). There are centrifuges which can be cleaned automatically- company called Centrasep makes them. But they are considerably expensive with lot more moving parts.

[@Singh-fx2nl]

Hi Muhammad, please share your contact

[@manojkumarjangid1053]

new bate maked in the chemical added in volum 1000litr tank so tell me added chemical please

[@thinkfilter]

Hello Mr. Manoj. We design and manufacture the phosphate sludge separation systems. We don't have expertise in making the phosphating chemicals. Will surely let you know, if we come across this information.

[@dunaeburton6633]

The tank is 12'x7'x5' ( just a estimate size) with heat tube at the bottom of tank. The tank is divided, heat tube on one side of wall, spray system motor weir on the other side. Sludge settles at bottom while running production on heat tube side. There is a pump filtration on the motor weir side of tank(spray system). With the volume of product and shifts, what can be a solution for removing sludge from heat tube side?

[@thinkfilter]

Thank you Dunae Burton for the question. We will work on this and come back to you by Tuesday next week

[@thinkfilter]

Hello Dunae Burton, apologize for the late reply. I wondered how to explain it in this short comment box since I will have to use drawings to explain it correctly. However, I will let you know the logic that I would use to design such a system-
The design assumptions-
1. Continuously removing sludge is essential.
2. Phosphating chemicals should not go to waste
3. The separation should be automatic, without any manual involvement.
Design logic-
1. If possible, make the tank bottom slope on one side and make a tank drain on that side. The drain should have a valve so that we can shut it whenever we want to.
2. Connect a scraper conveyor to the drain valve. The sludge, along with chemicals, will continuously flow by gravity in the conveyor.
3. The conveyor will transport the sludge out automatically.
4. We will use a pump to deliver the sludge-free chemicals from the top of the conveyor to the process tank through a simple mesh filter.
5. The mesh filter can be in a 1 working, 1 standby arrangement.
This is one of the solutions to solve this problem. In case you want to discuss this in detail, please email us at [e-mail].

[@Indiansports421]

How to make phosphating chemicals .

[@thinkfilter]

Hello Mr. Santosh. We design and manufacture the phosphate sludge separation systems. We don't have expertise in making the phosphating chemicals. Will surely let you know, if we come across this information.

[@विधुतयंत्र]

Sir for tank capacity 15000 ltr dimension of bath 12.6 mtr length x 1.4 widthx1.5 MTR depth bath ..What size of sepration system is recommended for Zn phosphate application.plz revert with contact no

[@thinkfilter]

Hello विधुत यंत्र. Thank you very much for your inquiry. Please send us an email at- [e-mail]. We will send all details over email. You can also find more details at innovationfilter.com/applications/phosphating-chemical-filtration

[@thinkfilter]

Hello, apologize for the late reply. I wondered how to explain it in this short comment box since I will have to use drawings to explain it correctly. However, I will let you know the logic that I would use to design such a system-
The design assumptions-
1. Continuously removing sludge is essential.
2. Phosphating chemicals should not go to waste
3. The separation should be automatic, without any manual involvement.
Design logic-
1. If possible, make the tank bottom slope on one side and make a tank drain on that side. The drain should have a valve so that we can shut it whenever we want to.
2. Connect a scraper conveyor to the drain valve. The sludge, along with chemicals, will continuously flow by gravity in the conveyor.
3. The conveyor will transport the sludge out automatically.
4. We will use a pump to deliver the sludge-free chemicals from the top of the conveyor to the process tank through a simple mesh filter.
5. The mesh filter can be in a 1 working, 1 standby arrangement.
This is one of the solutions to solve this problem. In case you want to discuss this in detail, please email us at [e-mail].

[@Singh-fx2nl]

Hi, please share your contact

[@devendrakulkarni178]

Please help me zink phosphaid remove trick

[@thinkfilter]

Dear Mr. Devendra Kulkarni, we would be happy to help you. Requesting you to share your contact details. Or you can connect us at [e-mail]

[@devendrakulkarni178]

Sir please help kijiye aur replay dijiye

[@thinkfilter]

Dear Mr. Devendra Kulkarni, we would be happy to help you. Requesting you to share your contact details. Or you can connect us at [e-mail]

[@Singh-fx2nl]

Hi Devendra, please share your contact