Casting a Bronze DAGGER│3d Print to Sand Casting│Knife Making

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  • Опубликовано: 29 сен 2024
  • Welcome to Robinson Foundry. In this video I will be using 3d printed patterns to cast a bronze knife/dagger. I modeled the dagger in fusion 360 and then printed the patterns on my Creality CR10 and Elegoo Saturn 3d printers. I then made a sand mold using petrobond sand. I melted bronze in my homemade furnace until it reached a temperature of about 2200 degrees Fahrenheit or 1200 degrees Celsius and then poured it into the mold. I finished the dagger by wrapping the handle in copper wire. I did not come up with the design for this dagger. I was impressed by an image I found online and tried to recreate it.
    Please consider supporting me on Patreon. www.patreon.co... You'll receive access to Patreon only posts as well as any 3d printing files that I designed.
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Комментарии • 189

  • @robinson-foundry
    @robinson-foundry  3 месяца назад

    If you're interested in any of the tools or equipment I use and you want to help support the channel then don't forget to check out some of the affiliate links in the video description. Thank you for the support!

  • @watermelonhelmet6854
    @watermelonhelmet6854 2 года назад +10

    Resin printing tip: Once you've cleaned your print in IPA, if you soak it in hot water for about 20-30 seconds, you can just pull the supports off without needing clippers (they'll practically fall off under their own weight), and anything that's left behind can be easily scraped off with a fingernail

    • @joshcarter-com
      @joshcarter-com 10 месяцев назад +1

      I haven’t heard that tip before; thank you!

    • @TurdFergusen
      @TurdFergusen 4 месяца назад

      Hi im from the future, thanks… this works with lost wax type resins i imagine

  • @calculatedsurvival
    @calculatedsurvival 2 года назад +1

    That hot glue trick was pretty good!

  • @fatherofkayos
    @fatherofkayos 3 года назад +24

    Very low volume background music, wonderfully detailed narration, great resolution video; all that and stuff I love watching: sand casting and knife making. How could I NOT subscribe?! Thanks for sharing your passion with us 😁👍

  • @benjamindavidovichwaals2899
    @benjamindavidovichwaals2899 3 года назад +1

    it looks majestic

  • @wesallen3926
    @wesallen3926 2 года назад +1

    Beautiful work, Just beautiful.

  • @ScrapRushUK
    @ScrapRushUK 2 года назад +2

    Hi new sub in the uk 🇬🇧 here.
    This came out looking amazing, when you have all the right equipment just shows what you can do. I am going to try a more amateur version of this as unfortunately don’t have a 3D printer.
    Love the home made furnace as well, I have a beer barrel in my garden and you have now inspired me to make my own. I was going to get a 10kg devil forge but can’t quite afford it just yet.

  • @Hmuda
    @Hmuda Год назад

    Not gonna lie...those little nodules left over from the support material looked kinda neat, and I somewhat wished you'd keep them. :)

  • @DominusFeles
    @DominusFeles 3 года назад +99

    When printing something in two parts and then attaching the parts to each other I like modelling in for example half a sphere in one and a matching indent in the other for easier alignment 🙂 Or two holes + a metal pin or something etc. Makes life much simpler than trying to match two flat surfaces precisely 😊

    • @JC-XL
      @JC-XL 3 года назад +5

      Great idea

    • @random-kc8gx
      @random-kc8gx 2 года назад +4

      True that, thats how foundries do it!

    • @LiterallyMeRyanGosling-0
      @LiterallyMeRyanGosling-0 2 года назад

      Seth’s veins look so fake because they’re like half the size of his fingers(in diameter).

    • @iaincampbell4422
      @iaincampbell4422 5 месяцев назад +2

      Yes, common approach. Called registration marks. Remember to put an offset face on the registration marks so your parts fit together though. 0.1 to 0.2mm tends to work well for me!

  • @jamessrpwoc519
    @jamessrpwoc519 3 года назад +5

    I absolutely love the look of the dagger. My questions are:
    1] How is the weight ?
    2] Where is the balance ?
    3] Have you tried throwing it ?
    Seriously though the design is sick

    • @shadesilverwing0
      @shadesilverwing0 3 года назад +1

      Love the design, I'd gladly buy it.

    • @silentferret1049
      @silentferret1049 3 года назад +7

      Look nice but don't confuse it for a bronze blade made for any form of cutting. Bronze has to be work hardened to not bend as much and hold an edge. This is all decoration. Now if he made the edges a lot thicker on the dagger and hammered them into a final shape and then finished the edge with a bit of filing, then the casting could have been used more like a knife.

    • @JJAB91
      @JJAB91 2 года назад

      @@silentferret1049 I would still worry about aspects like grain size and temper. Casting generally never was done for hand weapons for many reasons after all.

  • @spyersecol0013
    @spyersecol0013 3 года назад

    Beautiful'

  • @Acacia197
    @Acacia197 2 года назад +1

    love the design and video, you make it looks easy. I'm tryin to figure out Fusion 360 myself. Any chance of getting that file to use as a template to start from?

  • @TheMasonTBrown
    @TheMasonTBrown 2 года назад +1

    Does heating it like that to solder the wire not make a weak point?

  • @surveyingfleaproductions
    @surveyingfleaproductions 2 года назад

    It's easier to make a liquid a solid
    Than it is to make a solid a liquid
    Nice dagger though

  • @ithinkweregoingtoneedabigg8525

    Resin printers are so cool. You can create a murder weapon and essentially obliterate it in less time it takes you to shower

  • @DominatorG4mes
    @DominatorG4mes 3 года назад

    Hey man I was wondering, could I pay you to make me one of the 3d models??

  • @petehoover6616
    @petehoover6616 3 года назад +67

    Cool to watch someone who actually seems set up to do professional sand casting!

    • @eliwilson1146
      @eliwilson1146 6 месяцев назад

      I'm new. Is this a big investment for the furnace & sand?

  • @ak101farhan
    @ak101farhan 3 года назад +1

    Man you gotta make it look so old that the guys at your local pawn shop think you found some ancient artifact that cost like a gazillion dollars and make a prank of it lol crazy idea but people like that sorta stuff 😄✌Or bury it with your name and year on it for aliens to find haha w

  • @arthurmorgan8966
    @arthurmorgan8966 3 года назад +2

    8:02 If you tumble and fall, that glue blob isn’t saving your skin. Just sayin!

  • @galacticcustoms3919
    @galacticcustoms3919 2 года назад +2

    Why not just leave the print in there with a small hole/tunnel for the metal to flow though, And the metal is hot enough to burn out or absorb the pla . is there any reason this would not work?

  • @DKeithSwinney
    @DKeithSwinney Год назад +5

    Consider using slightly smaller diameter wire and twisting two strands together before wrapping. Cool look and gives a bit better grip! Love the video! Great info, really enjoyed!

  • @jameshickman5299
    @jameshickman5299 3 года назад +7

    That is a beautiful, leaf-shaped blade.
    It’s been fascinating to watch your castings grow in sophistication as your technique has improved.
    Regarding the sharpening of the blade, I have read that some cultures hammered the edges on a metal post, after the initial sharpening.
    This compressed the metal along the outer 1/4 inch or so.
    This made the edge harder and finer, and left a characteristic ledge around the blade.
    The appearance is hard to explain. I’m sorry I can’t say it more clearly.
    Again, it’s very nice and innovative work.
    Just out of curiosity, how do your neighbors feel about your foundry?
    Would you care to sell a bare, rough finished blade blank?
    Let’s be careful out there.

  • @itanc1
    @itanc1 2 года назад +1

    nice work dood! casting daggers today and i think i will use copper wirte today! cheers fella

  • @Trekeyus
    @Trekeyus 2 года назад +2

    Don't you have to cure resin with UV in addition to washing it off?

  • @davidcahan
    @davidcahan 3 года назад +8

    Absolutely my favorite project of yours that I've watched so far (with the small shell being a close second). This thing is BEAUTIFUL and I love the wire wrapped handle. Gorgeous!

  • @briangilbert9077
    @briangilbert9077 Год назад +1

    😳🤯
    Sweet! Great work bro. New subscriber here because I was impressed with a project you did that I watched earlier today. You making it look too easy

  • @alexanderjameshamilton4255
    @alexanderjameshamilton4255 2 года назад +2

    very much enjoying your videos, thank you well appreciated. I would like to try and cast this dagger have you shared the files for this I wonder....

  • @rachelg552353
    @rachelg552353 3 года назад +5

    I enjoyed the watch. Thanks for explaining what you do!

  •  3 года назад +7

    great video as usual, I love your way of filming.

  • @bendayho3074
    @bendayho3074 2 года назад +2

    I don't have access to a 3D printer, does anyone know where I could purchase 3D molds like in this video? I like the idea of the two piece mold. Great video!

  • @rudragirik745
    @rudragirik745 2 года назад +1

    Would you be willing to try producing a dagger from a nickel bronze?

  • @MoonMoon-gu2ge
    @MoonMoon-gu2ge 2 года назад +1

    Absolutely beautiful as a display piece or a letter open, as a functional tool or weapon it will suffer a bit and require more maintenance.

  • @orinsarabia417
    @orinsarabia417 3 года назад +4

    beautiful piece! I like the way you do your videos with explanations of every step that's why I subscribed and tickled the bell. Do you sell your work?

  • @themikeflanders3470
    @themikeflanders3470 2 года назад +1

    One of my favorite projects that you created. Are you willing to share your file for the dagger? Thx Mike

  • @nggdsb
    @nggdsb 2 года назад +1

    Can you cast other materials? Stainless for example?

  • @dragonpjb
    @dragonpjb Год назад +1

    Don't use baby powder. Please, buy some real separating sand. It's cheap and works so much better.

  • @PackthatcameBack
    @PackthatcameBack 2 года назад +1

    Copper wire doesn't sound like it would be very comfortable to grip, I would have gone with leather any day of the week.

  • @DragonAtelier
    @DragonAtelier 3 года назад +8

    Sand Casting at it finest! Great result and detailing the finished cast. Well done!
    Great idea of the hot glue on the top of the blade.

    • @robinson-foundry
      @robinson-foundry  3 года назад +2

      Thank you! I really didn’t want to walk into the tip as it was clamped in the vise.

    • @LiterallyMeRyanGosling-0
      @LiterallyMeRyanGosling-0 2 года назад

      @@robinson-foundry why are your veins so big wtf 9:25

  • @PalpatineMartini
    @PalpatineMartini Год назад +1

    I got lost in your voice,then I saw the dagger and was like “Where the frick did that come from?!” lol

  • @spiff2268
    @spiff2268 Год назад +1

    Looks awesome! Of course it would’ve sucked if you went to wrap the handle and found out you didn’t have enough wire.

  • @leonpolev
    @leonpolev 2 года назад +1

    Awesome job, but I must say - without a proper bolster this knife can cut your hand as easily as it can cut anything else.

  • @paltheon232
    @paltheon232 3 года назад +2

    Would love to buy one of these blades from you!

  • @SantoMuerte187
    @SantoMuerte187 3 года назад +2

    I hope to see a bronze tomahawk !!! I have several of you'd like to borrow one for a mold

  • @1967250s
    @1967250s 3 года назад +5

    Love the knife, though I would have added a filler on the handle sides, probably wood, so it would have a better grip.

    • @JJAB91
      @JJAB91 2 года назад

      I mean this dagger is purely decorative, you wouldn't do this method at all if you wanted a functional weapon.

  • @makkon06
    @makkon06 2 года назад +1

    I keep coming back to this video. it's a very lovely knife

  • @wolvar6933
    @wolvar6933 2 года назад +1

    next gen nano-tech liquid blades. sounds like a cool idea for a starwars item or something.

  • @tracybowling97
    @tracybowling97 3 года назад +3

    I really like it. Copper is my fav metal. I love it's properties. I'm glad you added it to the bronze.

  • @BlunderMunchkin
    @BlunderMunchkin 2 года назад +1

    You missed a step. Bronze weapons were work-hardened by hammering.

  • @BR5494
    @BR5494 2 года назад +1

    A.very.pertty.knife.and.great
    Workmanship..10..BRAVO

  • @airtow6766
    @airtow6766 2 года назад +4

    Your skills at hand filing and working the metals you use are really amazing and the end product is almost shocking to see. Beautiful work!

  • @littlebear1520
    @littlebear1520 2 года назад +1

    Is there any way of getting some of the files that you have made for you 3D printer

  • @mjcvidmaker
    @mjcvidmaker 2 года назад +2

    Wow that dagger design is just incredible, is there a way i can get a template of that design, id love to make a steel version of it 😁🙏🏻

  • @keithverner8599
    @keithverner8599 Год назад +1

    I like the dagger if you do another video try paracord on handle. 👍

  • @jaydice1
    @jaydice1 2 года назад +1

    When Metal is poured is it weaker or harder then forged metal?

  • @milanradak269
    @milanradak269 2 года назад +1

    Interesting idea for a dagger 🗡. I like the design and the copper wire handle wrap.
    Excellent job. Just subscribed. Thanks for the video

  • @walkthroughmania1
    @walkthroughmania1 2 года назад +1

    Very nice color and the wire wrap looks amazing. Let's go hunting.

  • @RandomRestoration
    @RandomRestoration Год назад

    great job friend
    do you still have the template of that dagger ,
    i mean a printable template,
    i know the video over 2 years but i hope if you still have the template as jpg or pdf or any ex
    thanks

  • @williamhodges7957
    @williamhodges7957 2 года назад +1

    You give me how it's made vibes

  • @ryanvannorman4283
    @ryanvannorman4283 2 года назад +2

    Cool dagger you did really good

  • @sojanarne
    @sojanarne 2 года назад +1

    So you decided to forego the work hardening stage?

  • @gordoboy18
    @gordoboy18 2 года назад +1

    You’re awesome dude, keep it up

  • @elsden722
    @elsden722 2 года назад +2

    That is absolutely beautiful

  • @billskinner623
    @billskinner623 2 года назад +1

    Did you harden the bronze by work hardening it?

  • @mrCetus
    @mrCetus 2 года назад +1

    Your skills at hand filing and working the metals you use are really amazing and the end product is almost shocking to see. Beautiful work!

  • @Aquadus214
    @Aquadus214 3 года назад +1

    I think the copper wire makes it less valuable, much better if it was marble stone or granite or maybe ivory. It would be astonishing like ancient royalties dagger just like Slavik Tely has made.

  • @Handyman247llc
    @Handyman247llc 2 года назад +1

    Very cool Dagger and creative.

  • @adriennefraschetta5391
    @adriennefraschetta5391 3 года назад +3

    The dagger turned out nice looking. I liked your idea of soldering the ends of the handle to the knife.

  • @icetiger-4760
    @icetiger-4760 3 года назад +1

    So that’s how they made the centurion’s boot knife… I want one now!~

    • @kabobawsome
      @kabobawsome 2 года назад

      Actually, a real knife would have been cast much thicker, then hammered down to a similar thickness to harden the bronze. Otherwise, bronze doesn't hold a cutting edge too well.
      A dagger for decoration or display like this works fine with just straight casting, but things like extra hardening processes and difficulty of obtaining tin were big reasons why eventually everyone just started using iron when they had the heating technology to do so.

  • @Zarumee
    @Zarumee 3 года назад +15

    Beautiful piece! Steel is obviously better for a "real" dagger, but bronze just looks so damn good, I love it. That dark, near-golden colour looks amazing.

  • @Serbianguy432
    @Serbianguy432 3 года назад +3

    Great job - as usual. Your videos never disappoint. From informative content to final editing, your audience is always gaining insight, inspiration, and knowledge. Bravo!

  • @pablocervantes5948
    @pablocervantes5948 Год назад +1

    I'll definitely buy one of these as well

  • @savagesollero32
    @savagesollero32 3 года назад +2

    Fantastico🔥

  • @Dave-wv9vc
    @Dave-wv9vc 3 года назад +2

    Looks great, as always : ) . Have you ever cast anything with Nickel alloys?

  • @ZyKnife
    @ZyKnife 3 года назад +2

    That looks realy beautiful 👍

  • @ART-jl7yw
    @ART-jl7yw 3 года назад +1

    Awesome

  • @wolfcloud8735
    @wolfcloud8735 3 года назад +1

    Very cool it just seemed like a lot of work

  • @tjpprojects7192
    @tjpprojects7192 2 года назад +1

    I now know what else I need in my collection.

  • @rockelec
    @rockelec 3 года назад +2

    That turned out fantastic! Nice job. What is the overall length and thickness?

  • @w4rr.
    @w4rr. 2 года назад +1

    if only bronze was as strong as steel

  • @phillipchan9125
    @phillipchan9125 3 года назад +1

    Dagger turned out great but I would have done a leather wrapped handle instead of the copper.

  • @onefish26
    @onefish26 Год назад

    In a thousand years, archaeologists will find this and wonder how such a primitive civilization made such precision work.

  • @redblade8160
    @redblade8160 3 года назад

    I don't like the copper wire look round the handle; it makes it look cheap and unprofessional.

  • @mrtobiasreiper4714
    @mrtobiasreiper4714 2 года назад +1

    Doesn't it require heat treating?

  • @GaryMcKinnonUFO
    @GaryMcKinnonUFO 10 месяцев назад

    Man that is really lovely, very cool indeed.

  • @tophatvideosinc.5858
    @tophatvideosinc.5858 2 года назад

    If you think about it, all living things derived from the primordial soup. You. Are. Liquid.

  • @andrewnelson4496
    @andrewnelson4496 Год назад

    Brother, the hot glue on the tip of the knife is genius! I have injured myself too many times by sanding too close to the tip and then stabbing my finger/hand!!

  • @michbushi
    @michbushi Год назад

    That's pretty cool! I'd however put the holes for soldering the copper wrap ends on the edges; that would make them disappear!

  • @tmy8711
    @tmy8711 2 года назад +1

    Can you forge bronze?

  • @Fortureal
    @Fortureal 2 года назад

    Video's title reminds me at "liquid swords" from WU-TANG CLAN 🫂

  • @VTPSTTU
    @VTPSTTU 2 года назад +1

    That's beautiful.

  • @hulguiniiiadolfo
    @hulguiniiiadolfo 2 года назад

    this dagger was perfect for the
    aswang here in the Philippines 🇵🇭🇵🇭🇵🇭...

  • @meilimccannsayles3374
    @meilimccannsayles3374 2 года назад

    I have a question what’s the difference in durability between using a foundry or forging

  • @johndoe-jr1bf
    @johndoe-jr1bf 2 года назад

    What's it mean when he says this knife was a liquid I'm not into forged in fire or blacksmithing

  • @draggy76
    @draggy76 2 года назад

    I dont know why.... but i dont like resin printing.... something about it to me just seems.... off.

  • @goldfreakminer2826
    @goldfreakminer2826 3 года назад +1

    Very cool piece

  • @smoovlatino
    @smoovlatino Год назад

    Odd question, but where did you get the tools you used to carve out the Sprules and other finer work?

  • @dnukem1722
    @dnukem1722 3 года назад +1

    That’s awesome I want to make one

  • @glenn_r_frank_author
    @glenn_r_frank_author 2 года назад +1

    Nice work on the design and casting of the knife. Fascinating to watch. I loved how the blade turned out, but I have to say I think a nicer handle material, or maybe doing a more interesting pattern in the wire-wrap might have made it nicer in my opinion. But still.. love the design and the look of the finished blade.

  • @danrodda3538
    @danrodda3538 2 года назад +1

    Can i buy one??

  • @cynettacynclaire9594
    @cynettacynclaire9594 2 года назад

    PISSA POOR job of why and how you do what!
    Waste of time!!!