How To Weld Thin Steel to Thick Steel

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  • Опубликовано: 18 июн 2024
  • MIG Welding Basics: Andy Fogarty demonstrates how to weld thin metal to thick. Shop all welding supplies and metals at www.kingmetals.com today! Don't forget to like us on facebook at / kingarchmetals
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Комментарии • 206

  • @tomspears8030
    @tomspears8030 7 лет назад +108

    Just my 2 pennies... I'm a Licensed General Contractor, I work on restaurants, we do everything from remodel to total back of house roll outs, I by no means am a certified welder, did not grow up doing it and did not not to school for it either. That being said... I have to weld sometimes on the job and weld at home for myself. For all the haters... make a video and help the "lay persons" instead of trying to cut this young man down for trying to help others and saving us time and materials for something we may not have known! Rant over! Thanks KingMetal for your time and effort in a positive way!

    • @jimdor8353
      @jimdor8353 7 лет назад +4

      sorry buddy but hes fucking really bad, you should not be making vids on how to weld when you cant weld for shit

    • @valveman12
      @valveman12 6 лет назад +1

      Tom Spears
      If you make a video on how to weld, you should have the skills to back it.
      Learning from someone who is not skilled is not learning at all.
      You wanna blow sunshine up his ass then you go ahead.
      The fact still remains, he is not skilled enough to instruct!
      Not yet anyway.

    • @MetaIIica93
      @MetaIIica93 6 лет назад +1

      theres enough help already for those "lay persons" and believe it or not - more helpful. why would you defend him?
      why should we upload an video about something that was already covered by someone that is much better than this guy?

    • @markcobb6561
      @markcobb6561 6 лет назад

      sorry sport, but the haters are absolutely right. welding needs to be taught in person, not in a video. this guy welds dog turds. if someone just wants to figure some things out, go to weld.com. that guy is a genius and an instructor. he is humble, makes mistakes like everyone else and lays out beautiful welds.

    • @scottwillis5434
      @scottwillis5434 5 лет назад

      @@jimdor8353 link to a better video?

  • @GillStudiosSafety
    @GillStudiosSafety 9 лет назад +9

    I've used a spot welder with a lot of success. It makes a clean weld. If I need a stronger weld, I lay a heat sink across the piece and weld every 4 expansions or so. Then I go back to where I started and fill in the un welded parts every 4 expansions or so until I've got the whole thing done. It's very clean and looks professional.

  • @SuppliesnearmeBlogspotplaces
    @SuppliesnearmeBlogspotplaces 9 лет назад +2

    fantastic instructional video. I've well-read a lot from your posts and instantly subscribed. thankfulness

  • @R0mickel
    @R0mickel 4 года назад +3

    Thank you so much... this is exactly what I was looking for clear, concise... how to do it right and how to do it wrong... you're an excellent instructor

  • @ZachMontizor
    @ZachMontizor 4 года назад +4

    Thank you so much for this video!! In todays crazy world more then ever do us handy persons need to expand our skills to keep our homes going. This video is a pleasure to watch and very informative, just what I needed!

  • @gmd1417
    @gmd1417 9 лет назад +2

    Nice video, well done and easy to understand. thanks

  • @jorbace
    @jorbace 2 года назад +1

    Great video! I started when I was 12 years old and still learning tips here and there. Great job 👏🏼 (subscribed) ✅

  • @haghighat1
    @haghighat1 6 лет назад

    great concept! thank you for sharing.

  • @HardwayRanch
    @HardwayRanch 8 лет назад +3

    I made a fire ring out of a large truck rim and covered the holes with expanded metal. I wish I had seen this video BEFORE I began the project. With that said, I did figure it out really quick. But boy I was surprised the first time my arc hit the expanded metal and it instantly evaporated!

  • @scottwillis5434
    @scottwillis5434 5 лет назад +7

    Great video, thank you! I plan to use this technique next time I am dealing with expanded metal.
    Recording through an auto-darkening welders helmet might be good (audio probably won't be good).

  • @MYRNAARRIAGA
    @MYRNAARRIAGA 7 лет назад

    Nice information, Thanks!!
    Good Luck!!

  • @MrLordofwar23
    @MrLordofwar23 8 лет назад

    Great tip.. Thanks Andy...

  • @danielmartinez-cj5di
    @danielmartinez-cj5di 5 лет назад

    Thanks for the tips. I will definitely try with my everlast welder.

  • @bangmai2554
    @bangmai2554 4 года назад

    First of all Thank you very for your good video. View I have a problem with building my pet house. Yes my wire mesh was melted and I lost my work. I will do it again in this week end with your lesson. Good Luck. Harry Soemyint ( Chiangrai - The most northern part of Thailand ).

  • @jolaiyalateef3138
    @jolaiyalateef3138 3 года назад

    Very nice Job

  • @Tiger-df3eo
    @Tiger-df3eo 2 года назад

    Ok thanks for the heads up on welding I always struggled with expanded metal but what about welding atv racks thin tubing to flat steel

  • @jonr5000
    @jonr5000 11 лет назад

    Question: do you think that silicon bronze wire in in a spool gun would work well?

  • @pallavdas3842
    @pallavdas3842 7 лет назад +1

    when do we preheat the thicker metal in similar cases.

  • @SwapPartLLC
    @SwapPartLLC 2 года назад

    I had to weld some expanded metal to some 1/8th thick angle tonight for a tool tray I'm making. What a PITA. I'm definitely not the greatest welder, but I can usually stick two pieces of metal together. I finally got it. Doesn't look as good as yours, but it's good enough for my purposes.

  • @josedelgado6138
    @josedelgado6138 6 лет назад

    Awsome video help me out thanks👍

  • @margaretmoore641
    @margaretmoore641 3 года назад

    Thank you for the video

  • @arkuhl
    @arkuhl 10 лет назад +1

    I am trying to make cargo carrier for my hitch I am new to welding and using 1 inch square tubing 1/8 thick tips on expanded metal type would be appreciated .so far been using my mig for tack welds and stick for connection seems pretty strong I have done the hammer test on the supports and they don't move or bend some advice on overall design and or if you guys could do a project like this would be awesome .thanks again

  • @mrartwatcher
    @mrartwatcher 9 лет назад +1

    Andy how do you make 3 inch spoke wheels

  • @chasedad1
    @chasedad1 8 лет назад

    just getting started. signed up!

  • @brianheppner227
    @brianheppner227 5 лет назад

    What should the welder setting and wire speed setting be set at?

  • @zoozolplexOne
    @zoozolplexOne 3 года назад

    Cool explanations!!!

  • @timbatts4765
    @timbatts4765 6 лет назад

    What is the thickest expanded medal to use to repair a utility trailer

  • @jkgkjgkijk
    @jkgkjgkijk 2 года назад

    That's how we do it! Excellent 👍

  • @jurieccilliers
    @jurieccilliers 6 лет назад

    How do you ARC weld 0.8mm corrugated iron sheets together?

  • @kepanomooney
    @kepanomooney 2 года назад

    I want to replace that metal you shown in the video into smooth top for ramp to unload and load vending machines. Any tips?

  • @IsaacOLEG
    @IsaacOLEG 7 лет назад

    I need to do so with stick welding. may I choose the stick as the thinner posdible for the thickest material and use the magnet tip ( my magnets are ceramic so they are killed by heat may be the positioning magnets would be strong enough ( 90 angle magnets) ? ideas ?

  • @babakhalavi
    @babakhalavi 3 года назад +1

    I'm trying to weld a 16 gauge pipe to 18 gauge one in vertical position with a stick welder but its not working too well. Can u recommend a way to weld and also replace all 18 gauge eaten away?

  • @BulletmanDoom
    @BulletmanDoom 9 лет назад +2

    Great instructional video. I've learned a lot from your posts and now subscribed. Thanks

  • @rodrickdansby5780
    @rodrickdansby5780 Год назад

    Do you weld with hard wire or fluxcore with or with out gas

  • @russkielol
    @russkielol 9 лет назад +1

    Can't find this expanded metal anywhere. .. help

  • @soljaateaze
    @soljaateaze 3 года назад +1

    Can you also stick weld it the same way? Please show me to how you can stick weld it on there.

  • @johnbob5834
    @johnbob5834 5 лет назад +1

    Sweet...good to know...I'm planning on building a 'shipping' container home and I want to do a stucco outside finish, so I was wondering if I could just weld the metal lath on because I don't want to drill holes if I don't have to. This helped me out!

    • @jayma2733
      @jayma2733 Год назад

      How did it come along?

  • @dartagnantaft5918
    @dartagnantaft5918 3 года назад

    If you only have a stick welder what type of stick would you recommend?

  • @christopheriandelrosario1494
    @christopheriandelrosario1494 2 года назад

    What are the setting of wire voltage and wire speed? Thanks

  • @tsatsipalai6731
    @tsatsipalai6731 2 года назад

    Great stuff! Will definitely do better

  • @ashleygarrison38
    @ashleygarrison38 Год назад

    What was your heat set at?

  • @frankkante7850
    @frankkante7850 4 года назад

    Great !! Thank you

  • @mikesen2320
    @mikesen2320 3 месяца назад

    Is this possible with stick? What is your machine set at? Type of wire?

  • @Cre8Thought41
    @Cre8Thought41 7 лет назад

    Good vid.

  • @kurtshinn9498
    @kurtshinn9498 2 года назад

    What setting did you set on the mig ?

  • @joebriggs9599
    @joebriggs9599 6 лет назад

    what size wire did you use ?

  • @grahamhughes2025
    @grahamhughes2025 3 года назад

    great info for an old keen as guy......thank you

  • @joujimiichi1
    @joujimiichi1 Год назад

    I was taught “if it has slag, you drag” how would I do this wave technique using MIG or flux-core processes while also not pushing my puddle?

  • @jolaiyalateef3138
    @jolaiyalateef3138 3 года назад

    Thanks so much sir

  • @learnandfunwithishakshirsa3121
    @learnandfunwithishakshirsa3121 5 лет назад

    Can you please show spotting with net/ wire mesh 1.2 mm thick to 3mm thk plate

  • @Threedog1963
    @Threedog1963 2 года назад

    I want to just braze thin metal to thick metal. Rebar to support a grill grate for my fire pit. Is that possible? I don't want to buy an expensive set up. I have a brazing torch. Or, do you think I should just take my project to a welding shop? Lol... Thanks

  • @Dontfearthereaper001
    @Dontfearthereaper001 4 года назад

    Can you just not average out the amperage between the metals? Is there no formula to calculate such a scenario? Im thinking of longtube headers for an example.

  • @eloimumford5247
    @eloimumford5247 3 года назад

    I am a beginner with rod mma inverter 110 volts , is there a special rod to do this kind of work , i try today with 6013 ...desastrous even at 20 on a 160 scale.

  • @manxman8008
    @manxman8008 3 года назад

    Excellent instruction and technique - thank you

  • @djtoo7
    @djtoo7 3 года назад

    Ok so what did u have your welder set at???

  • @izbiz671
    @izbiz671 4 года назад

    what's the gauge of that expanded sheet?

  • @brentbegay2514
    @brentbegay2514 2 года назад

    How can I weld screen material without melting away the screen with my mig welder. I see videos with an electrode without a rod that seems to bind the material with quick bursts. Is that a tig electrode.? I’m making firepit screen covers on a 1/8” thick frame with fireplace screen. I can send pictures.

  • @jayma2733
    @jayma2733 Год назад

    Thank you. I was going nuts trying different feed speeds lol

  • @bobod830_9
    @bobod830_9 10 лет назад

    Hobart handler 210 is good it can run off 110 or 220 with flux core wire or gas and regular wire and easily weld 1/4"

  • @zapoman
    @zapoman 7 лет назад +1

    In fact this is a good way for welding such materials,but some experts people said that the corrosion in this case could destroy the mesh,so,they advise about fixing the mesh using rivets or something like that.What do you think about this?
    Regards

    • @scottwillis5434
      @scottwillis5434 5 лет назад

      Clean it and either have it hot-dip zinc galvanized, powder-coat it, or use spray galvanizing. Not sure how well powder coating will do in the crevices though.

  • @albertjones5098
    @albertjones5098 5 лет назад +1

    I have a thick metal 19mm drain plug I'm trying to weld onto an transmission oil pan which measured to approx. 16 gauge. My welding is a Hobart Auto Arc 130 which is rated up to 3/16" using flux core wire.
    My welding experience is with stick and have little experience with MIG. Settings for 16 gauge metal using .030 flux wire is 2/20 & 2/25 (voltage / wire feed). The problem is when using the settings for 16 gauge there's little penetration for the thicker nut. I suppose I can try turning the pan so the lower part of the weld (90 deg.) is the nut instead of the pan as the weld seems to effected by gravity. However I'm wondering what else I should be doing? I think I can try mutli passes.
    The problem seems to be not enough penetration for the nut. I tried changing the setting for thicker metal such as 3/I6+ however it started to melt the pan. Perhaps I should try changing the settings for 14 or 12 gauge would product better penetration of the thicker nut?

  • @nelsonsantos770
    @nelsonsantos770 5 лет назад

    What's your amps?

  • @mycrazybeautifullife7251
    @mycrazybeautifullife7251 7 лет назад +2

    I am a welder. I have done fabrication and am currently on a project where I'm welding thicker to thinner. Quarter inch to 1/8 inch or less. I can lay perfect welds. But on this project I cannot seem to lay a good weld at all. I'm wondering if you have a good voltage setting and wire speed I can use? This is a new job for me and I enjoy its concept and so I do not want to look like I can't weld. Any useful setting guys? We are also using tungsten wire which I've never used. Always copper feed.

    • @tokenfatfriend68
      @tokenfatfriend68 5 лет назад

      My Crazy Beautiful Life I’m having this same issue now. It’s not easy that’s for sure.

  • @sustainwind9340
    @sustainwind9340 4 года назад +1

    Hello Kings Metals - Andy! May I know how to weld thin square/circle tubes, without punching them away? I am asking for SMAW. Thanks

    • @jeffowens8722
      @jeffowens8722 4 года назад

      On thinner gauge tube and SMAW, try and go electrode negative (DCEN). The faster deposition rate will help from burning thru as quickly on the base metal.

  • @erwinerwin1245
    @erwinerwin1245 2 года назад

    Very informative video. I have never welded in my life and am thinking of buying one of those electric welders. Question. What type of welder did you use in the video?

  • @TheMelvinap
    @TheMelvinap 11 лет назад

    muy exelente

  • @ngarcia18418
    @ngarcia18418 7 лет назад

    Hi just wanted to know if you can use a mig welder to weld on 8 inch pipes?

    • @ROTAXD
      @ROTAXD 6 лет назад

      Noel Garcia sure you can.

  • @stunv9116
    @stunv9116 3 года назад

    Awesome 😎

  • @c3h84ever
    @c3h84ever 8 лет назад +2

    Curious what setting?, I have a hobby welder (job Smart) do you use high heat/ faster feed rate or??
    very new at this
    Thanks

    • @jimdor8353
      @jimdor8353 7 лет назад

      fucking way too high

    • @scottwillis5434
      @scottwillis5434 5 лет назад

      Maybe use some scraps and experiment. That way you will be able to recognize when the heat or feed rate is too high or low.

  • @QuesWorld_23
    @QuesWorld_23 3 года назад

    In. Class we mig welded this and tacked it

  • @yeohszehow
    @yeohszehow 7 лет назад +1

    comprehensive..thanks. I am gonna do my speaker grills.

    • @chrismason598
      @chrismason598 3 года назад +1

      Thats gonna ruin your acoustic profile

  • @noureennazir6963
    @noureennazir6963 6 лет назад

    Hi..I'm going to use expanded metal sheet as a seating in my furniture, what are the possible joining methods other than welding?

  • @fabillarjanneth7580
    @fabillarjanneth7580 7 лет назад

    is this rechnique can also be applied in stick welding?

  • @MrKitty-zv3dl
    @MrKitty-zv3dl 7 лет назад

    Use plenty of tack welds first to hold thin metal to the thicker material, now weld.

  • @chiragrai8940
    @chiragrai8940 6 лет назад +3

    How to achieve the same effect , by using stick welder ??

  • @MarioMoreno82
    @MarioMoreno82 10 лет назад +2

    Hello i would like to know the best way to stick weld thin pipes..?

  • @aguilayserpiente
    @aguilayserpiente 7 лет назад +1

    can we spot weld the screen at lower amperage with the might or a dedicated spot welder? Or can we make a hem of sheet metal below and above the screen with a series of spot welds?

    • @scottwillis5434
      @scottwillis5434 5 лет назад

      I think lower amperage might not have enough penetration to adhere properly to the thicker metal?

  • @jamesddean5759
    @jamesddean5759 4 года назад

    i love the theme music! lol!

  • @tsbrownie
    @tsbrownie 11 лет назад +1

    Good vid. Would like to see with stick!

    • @jamiesloan5902
      @jamiesloan5902 4 года назад +1

      tsbrownie It would be the same, basically. Just slightly work the molten pool over to the thin stuff. Start your bead about 1/2" away from the thin material, then work it over in spots. Like he said though... You can't do this for long spans. The metal gets too hot. Manipulating the molten pool is what makes you a good welder.

  • @Justicejamesb
    @Justicejamesb 10 лет назад +2

    Whats a good welder to start with? I'm looking at mainly doing body work on vehicles, maybe welding up to 1/4 inch stuff? I shy away from Harbor Freight welders, too many bad reviews, but what about Hobart welders, are they good?

    • @dougelick8397
      @dougelick8397 7 лет назад

      Good luck doing auto-body work with a stick welder....

    • @danvize4284
      @danvize4284 7 лет назад

      InfiniteMushroom what about 7014? it's all I use, and in my opinion the easiest rod to use. I love stick, I only use my mig for sheet metal.

    • @jimdor8353
      @jimdor8353 7 лет назад

      HAHAHAH

    • @ROTAXD
      @ROTAXD 6 лет назад

      J. B.J. For bodywork...personally I'd stay away from low end welders. You'll spend far more time fixing the damage tou create with a hf or any 110v cheap welder.

  • @portlandlocalchurch8168
    @portlandlocalchurch8168 Год назад

    I saw some chicken houses that had 1/2-in square tubing with 1/2-in wire mesh welded to it and I wondered how they welded that My guess is maybe they used some sort of a braising rod and acetylene??

  • @tomyxu3977
    @tomyxu3977 8 лет назад

    what kind a welder do I need for my gate" heave duty " iron gate" residential used. wire feeder or stick welder? can any one help ? thanks
    T

    • @TOMVUTHEPIMP
      @TOMVUTHEPIMP 8 лет назад

      TIG

    • @failtef1
      @failtef1 7 лет назад

      If you are working in a workshop you would be best go with the MIG welder also the Mig is much easier to learn if you have no experience. If you are working a lot outside you will probably need to use the arc welder but it takes more time to master in my experience !

    • @brianpatrick8441
      @brianpatrick8441 3 года назад

      Hire a professional!!

  • @RGary_Hall
    @RGary_Hall 10 лет назад

    Welding on a wooden table == FIRE!

  • @Birdkillersteve
    @Birdkillersteve 10 лет назад

    Not to mention not cleaning off mill scale. Wire doesnt like mill scale. Wire needs a good ground also.

  • @sethwalton6073
    @sethwalton6073 6 лет назад

    can u dow this wath stick welder ?

  • @tigWeldingServicesinBangalore
    @tigWeldingServicesinBangalore 5 лет назад

    Super

  • @HashGaming
    @HashGaming 9 лет назад

    My driveway fence broke only the bottom can I weld it togehter??
    Fence Material: Metal

    • @HashGaming
      @HashGaming 9 лет назад

      Thanks

    • @HashGaming
      @HashGaming 9 лет назад

      I just bought a new one dont want to die

  • @dave8463
    @dave8463 2 года назад

    How do I do the same with stick welding, I tried it and melted away the expanded metal. 😂. Also I was not successful welding rebar with a stick welder. The bar would get red hot but not weld .... With the mig it was easier.

  • @mojkanal212
    @mojkanal212 4 года назад

    I do the same thing with stick welder, tack to tack, on same expanded metal type, thin and size, and I'am just hobby welder, but use the same approach to the problem, is logical in fact, Thx for this advice, I see now I'am doin on the right way :)

  • @bobfoster790
    @bobfoster790 7 лет назад

    WHERE DO i GET THE WIRE MESH? PLEASE

    • @elbob248
      @elbob248 7 лет назад +1

      Any commercial steel supplier should have it.

    • @10lhskater
      @10lhskater 7 лет назад

      Robert Palmer is it expensive?

    • @elbob248
      @elbob248 7 лет назад

      Never bought any, but again, I'd check with a steel supplier.

  • @davidrayman3576
    @davidrayman3576 8 лет назад +18

    put a glass over the camera so people can see what your doing when you weld

    • @rsz90182
      @rsz90182 7 лет назад +5

      David Rayman All you will see is bird poop he layed.

    • @jimdor8353
      @jimdor8353 7 лет назад

      hahahahaha

    • @lovebigbootie69
      @lovebigbootie69 4 года назад

      IKR! I think my eyes got burned!

  • @adamsholzhaus8196
    @adamsholzhaus8196 3 года назад

    Min 0:45 "great" no pun intended.

  • @AXNJXN1
    @AXNJXN1 Год назад

    Would've been a lot more helpful if you conveyed what amperage you were at for this.

  • @irishmo87
    @irishmo87 11 лет назад

    Im welding expanded metel to 1.5x1.5 3/16 angle to so 9expanded metal walls to make a rabbit hutch. Thats gonna be 2' cubed

  • @calebkrueger4711
    @calebkrueger4711 4 года назад

    Matthew Davis doppelganger.

  • @georgiojansen7758
    @georgiojansen7758 6 лет назад

    machine with double amps settings. toggle switch hi and low (er) would help a. lot

  • @scuffieduffie
    @scuffieduffie 11 лет назад

    Mmm hoped to see some thin sheet metal to thick metal.

  • @tonyclifton2648
    @tonyclifton2648 6 лет назад

    During the intro and wrap up there's a white stool in the background that looks too small and delicate to sit on.

  • @arttu8322
    @arttu8322 9 лет назад +7

    One nice tip is to put a strong magnet on the thinner sheet of metal so it pulls the molten metal on the thin metal when you weld. BTW thats a chool tip that you showed on the video.

    • @james30k
      @james30k 8 лет назад

      Great tip thanks for sharing the magnet trick

    • @davidrichards3605
      @davidrichards3605 8 лет назад +1

      +thrashmetal turska Don't know what you're smoking but I need to try some.

    • @chasedad1
      @chasedad1 8 лет назад

      nice tip

    • @jimdor8353
      @jimdor8353 7 лет назад

      hahahahhahaha

    • @MrJackfriday
      @MrJackfriday 7 лет назад +6

      Doesn't Molten or heated metal loses its magnetic properties in that state??

  • @dethmaul
    @dethmaul 6 лет назад +15

    Let me show you how to do this!
    *camera is blinded during whole thing*