How Cement Is Made? (Mega Factories Video)

Поделиться
HTML-код
  • Опубликовано: 20 сен 2024

Комментарии • 198

  • @nomi4214
    @nomi4214 2 года назад +74

    Well good documentry. Now latest technology is more efficient by using vertical grinding mills on raw materials and cement side. Hot escpae gases are capture to produce electricity.

    • @engineeringworld.
      @engineeringworld.  Год назад +1

      Thank you for your feedback :)
      Which process you liked the most?

    • @danielagustin3393
      @danielagustin3393 Год назад +1

      Ok

    • @oussama7084
      @oussama7084 Год назад

      Please some key words about exploitation of hot escape gases to produce electrical energy

    • @kennethdwightboja7456
      @kennethdwightboja7456 Год назад +2

      @@oussama7084 exhaust gas from the clinker making process are recovered in a waste heat recovery plant/turbine to produce electricity

    • @mosesabunike2055
      @mosesabunike2055 Год назад +1

      New Technology features Robo Lab for sample testing, and a Cross Belt Analyser (CBA) that test samples directly from the mines.

  • @michaelrwilliams5466
    @michaelrwilliams5466 Год назад +28

    This was a good documentary, it brought back memory of my time at the cement plant in Jamaica where I was a pump operator.

    • @SurajInd89
      @SurajInd89 Год назад

      Where’s jamaica?

    • @FriskGamer1
      @FriskGamer1 6 месяцев назад

      @@SurajInd89 It's an island country in Central America.

    • @VeyOrtega
      @VeyOrtega 6 месяцев назад

      Hi! I'm making a documentary about cement factory workers. I would love to hear about your years working there 👋

  • @maroof101mb
    @maroof101mb 2 года назад +26

    This video explains the process really well

  • @Wallacenawa
    @Wallacenawa 2 года назад +30

    Ohorongo cement in Namibia. I went there in 2nd year of Engineering on a school trip. Glad its featured here.

  • @chasehopkins733
    @chasehopkins733 Год назад +2

    Gosh I love crushers and mining equipment. My favorite line of work.

  • @Get-into-the-game
    @Get-into-the-game Год назад +7

    I was just about to say this is Ohorongo cement in otavi, Namibia, southern Africa when I saw the staff uniform and company logo, keep up the good work guys

    • @DennisRodney-uh6do
      @DennisRodney-uh6do 7 месяцев назад +1

      Really got me there man,for years not even the workers could explain thumbs up 💘💘 💘💘
      💘💘💘💘💘💘💘
      💘💘 💘 💘
      💘💘 💘💘
      💘💘 💘💘
      💘💘💘
      💘

  • @darkspace3316
    @darkspace3316 2 года назад +3

    Awesome!

  • @loganwendt2665
    @loganwendt2665 Год назад +2

    My favorite part of the manufacturing process was just looking at pictures of the quarry. Thank you for your time

    • @frog-fu7yp
      @frog-fu7yp 5 месяцев назад

      my dad works at a quarry. going down in the pit as a kid was always my favorite :)

  • @danielcarmi305
    @danielcarmi305 2 года назад +5

    Great video!

    • @engineeringworld.
      @engineeringworld.  Год назад

      Thank you for your feedback :)
      Which process you liked the most?

  • @miguelitomartinez2831
    @miguelitomartinez2831 Год назад +4

    Excellent documentary.

    • @engineeringworld.
      @engineeringworld.  Год назад

      Thank you so much for your kind words of appreciation. What part of the manufacturing process you liked the most?

    • @smi2sali1
      @smi2sali1 Год назад

      hello how are you doing

  • @storytellerAIhistorian
    @storytellerAIhistorian Год назад +2

    thanks to explain whole senario of cement product without steping up:)

  • @npc73x
    @npc73x 6 месяцев назад +1

    And it all started with a bang !!! The metaphor

  • @JackKing12.
    @JackKing12. Год назад +7

    Take my hat off to the guy or girl that discovered it. Without him or her, I won't be able to do my concrete garden posts 😊

    • @StoicismAcademy
      @StoicismAcademy Год назад +1

      I believe it was the Ancient Roman Republic near 2000 years ago which created the first mixes of Cement and Concrete using lime and volcanic ash

  • @edwardhunter3647
    @edwardhunter3647 Год назад +1

    Thanks,there great peoples in the industries ,once apon a time I made concrete , concrete pipes ,highways,airport runway,dams,infrastructure for plants,ports for ships,bridges,this country's need more works to be done,brothers just keep it going to have a clean water .

  • @mayurireddy8196
    @mayurireddy8196 3 месяца назад

    Amazing process of making cement

  • @shahzamankhan362
    @shahzamankhan362 Год назад +2

    Excellent documentary. Well explained steps.

  • @tamourbaig5856
    @tamourbaig5856 7 месяцев назад

    Very Informative, Thanks for Sharing

  • @loganwendt2665
    @loganwendt2665 Год назад +3

    This is compelling, keep it coming

  • @damskiebondat1432
    @damskiebondat1432 Год назад +9

    I worked at the coal fired power plant before, the coal that was burned & turned into ashes became cement

    • @dewam1599
      @dewam1599 Год назад

      True. Herein they not tell how they do. May be secret?

  • @Aleksanderavo
    @Aleksanderavo Год назад +1

    This process should be taught in school

  • @ghanshammhatre6506
    @ghanshammhatre6506 2 года назад +4

    Great Engineering division

    • @engineeringworld.
      @engineeringworld.  Год назад

      Thank you for your feedback :)
      Which process you liked the most?

  • @KarmaWatersSailing
    @KarmaWatersSailing Год назад +1

    Very good thanks for sharing.

  • @ERIK52033
    @ERIK52033 Год назад

    Napakagandang dokumentaryo 👍

  • @ferdinanddiego5242
    @ferdinanddiego5242 Год назад +1

    How I wished, there could be a cement factory in my Town, we have plenty of Lime materials in out Town at, Candoni, Negros Occidental, Philippines.
    But, we don't have interested investors in here.

  • @kashifabbasiabbasi5388
    @kashifabbasiabbasi5388 Год назад

    one humble suggestion: during calcification of cement along with using coal, methane gas, plastic wrapers, plastic wastes along with oxidizer for environmental ecosystem and cleaning may be used. cement industry can contribute in elimination of waste plastic with good supply of oxygen for clean earth.

  • @thomassalima246
    @thomassalima246 Год назад +2

    Nice vedio. Well explained

  • @vivekdhola2703
    @vivekdhola2703 Год назад

    Thank you for the information

  • @KevinCoop1
    @KevinCoop1 Год назад +1

    Largest cement manufacturing plant in the world is in Missouri, USA.

  • @kidseducation8834
    @kidseducation8834 Год назад +2

    Very nice sir ....
    I love Exploreing..
    I am from India.. Can you tell me.. Where I can get this kind of video..

  • @petermontoya1796
    @petermontoya1796 Год назад +1

    Question: I get the mix that goes into making concrete. However, why can't a driver add water when they get to the construction site ?? This would end any trucks ending up with a load of solid mix in their mixer. Is this a problem ??

    • @MichaelBarnes-ey7sj
      @MichaelBarnes-ey7sj Год назад +1

      They can and they do but more water reduces compressive strength.
      It's really an amazing science but the sidewalk in front of your house doesn't have to maintain the same level of criticality as the Hoover Dam or the launch pad at Spacex.
      It's more than just water (slump), it's mix design and Time from batch to pour, air...etc.

    • @engineeringworld.
      @engineeringworld.  Год назад

      Adding water at the construction site can compromise concrete quality and strength. It's best to ensure proper mixing at the batching plant.

  • @rogerclough8800
    @rogerclough8800 Год назад +3

    Interested to know how much power (energy) is needed to produce 1 tonne of cement and where will it come from in future??

  • @reiddouble0047
    @reiddouble0047 Год назад +1

    Unbelievable. Incredible!!!!!!

  • @afzalhakeen4941
    @afzalhakeen4941 Год назад +2

    we all should thank FRED FLINTSTONE for inventing cement

  • @ClemmonsX
    @ClemmonsX 3 месяца назад

    what are the added chemicals, you missed the most important part of the process!

  • @NinjaDildoShow
    @NinjaDildoShow 2 года назад +26

    *Weird Fact:* A guy named Charles Laleman has a patent for *"Use of blood in the cement, mortar and concrete industry for obtaining a lightened material."*

    • @Dubtee
      @Dubtee Год назад +6

      That specific process was suggested for creating concrete on missions off-planet. Since there will be extremely limited access to water, they suggested using urine and human blood from the very astronauts manufacturing it.
      Luckily for those future space-people, it's been discovered that potato starch is almost twice as effective as a binding/strengthening agent.
      So blood is off the table, except in an emergency situation. But let's face it, draining astronaut blood to build bricks, therefore rapidly weakening and dehydrating them, would drastically reduce their chances of survival.

    • @foolfunk
      @foolfunk Год назад +1

      ​@@Dubtee that sounds super metal, but im happy my favourite food is being used in space exploration

    • @mrsamsung8184
      @mrsamsung8184 Год назад

      Are you bloody sure???

    • @wesleyturverey
      @wesleyturverey Год назад

      @@mrsamsung8184ya I don’t believe this guy, need some concrete evidence to support his claim

    • @niteshades_promise
      @niteshades_promise 10 месяцев назад +2

      Ancient or Roman concrete had blood...human blood. One of the reasons it's superior to modern stuff.🍻

  • @evilelf5967
    @evilelf5967 Год назад

    i live a few minutes from a cement manufacturer.....looks like cape canaveral.interesting insight into the methods used and scale of equipment used in the process.

  • @polaris1985
    @polaris1985 Год назад +1

    Does Rubble from buildings turn back into cement?

    • @engineeringworld.
      @engineeringworld.  Год назад +1

      Rubble from buildings, which typically consists of concrete, bricks, and other construction materials, does not naturally turn back into cement. Cement is a specific binding agent that is used to make concrete by mixing it with aggregates like sand and gravel.
      I hope we answered your query.

  • @pankajmittal3088
    @pankajmittal3088 Год назад +1

    Looking for hydrogen-based green cement.., where transportation to grinding & clinkerisation, all done by Green Hydrogen energy..!!

  • @noahjenkins8408
    @noahjenkins8408 8 месяцев назад

    Very informative

  • @cedmeyer8437
    @cedmeyer8437 10 месяцев назад

    Well done bro

  • @RyderGemini
    @RyderGemini Год назад +1

    If you built a kiln in your backyard and cooked limestone for a month you might have enough for a 10x10 patio. and your lungs would probably be cashed.

    • @nickroth593
      @nickroth593 5 месяцев назад

      The kiln would be the hard part 😂. I laid brick in cement and lime kilns and the are huge. Takes alot of power to run them.

  • @mariaauroraaquino5029
    @mariaauroraaquino5029 Год назад

    Very informative.

  • @spacepimp7
    @spacepimp7 Год назад +45

    It's CONCRETE! Cement is an ingredient of concrete! I've poured concrete for 20yrs and it drives me nuts when people call concrete cement! 😂😂

    • @louismerlini9816
      @louismerlini9816 8 месяцев назад +13

      Pretty sure this is cement he’s talking about mate, concrete is a mix of cement and aggregate and there is no aggregate mentioned in this vid (unless it does mention it and I just wasn’t listening)

    • @louismerlini9816
      @louismerlini9816 8 месяцев назад +7

      Yeah mate just rewatched and the stuff he’s packing off is defo cement haha, maybe you’ve just called it concrete but the guy in the vid is defo right lol

    • @paulurban2
      @paulurban2 7 месяцев назад +3

      Agreed this is specifically about cement.

    • @williamhupy-ui7df
      @williamhupy-ui7df 5 месяцев назад

      Q but the point remains, people use the terms interchangeably.

    • @RICH-STUNNA784
      @RICH-STUNNA784 5 месяцев назад +1

      Bro it's cement he's talking about. Concrete is a mix of cement sand & stone😂😂

  • @kurandsmapagmahal.t.v
    @kurandsmapagmahal.t.v 3 месяца назад

    I've had a few close calls in the past, and I've learned the importance of wearing Softgle

  • @sgtcaco
    @sgtcaco 4 месяца назад

    Mr cement is a Rich man.

  • @andrewDalina
    @andrewDalina 9 месяцев назад

    Never forget about safety. Use Softgle Comfort

  • @edwardhunter3647
    @edwardhunter3647 Год назад +1

    Thanks,I am the industry ,I am just keeping up the pace .

  • @farrukhhasan7751
    @farrukhhasan7751 Год назад

    Super information.

  • @frankmiles0810
    @frankmiles0810 6 месяцев назад

    Where can I get the machine for making cement powder

  • @someone6170
    @someone6170 Год назад +3

    I'm confused, the bags are 50kg each. How does a person lift them on a regular basis without injuring themselves? The bags in my country are 20kg each to help avoid injury.

    • @Damoinion
      @Damoinion Год назад +2

      Way too many shortcuts in this vid

    • @sushiimotto
      @sushiimotto Год назад +1

      What your country? In my country 1 bag is 50 kg

    • @someone6170
      @someone6170 Год назад

      @@sushiimotto , Australia.

    • @yourmom2860
      @yourmom2860 Год назад

      By not being a little b1tch...

    • @DarienDrakee
      @DarienDrakee Год назад

      They used to be 44kg here in Canada in recent years the changed to 20kg

  • @wanderingfido
    @wanderingfido Год назад

    And then, according to the _American Truck Drivers_ channel, they over estimate the carrying capacity of a flatbed. And break it in half with too many bags.

  • @sebastian3004
    @sebastian3004 Год назад

    It looks very ORGANIC lol In my country, they put lots of trashes in cement.

  • @DavoY2K
    @DavoY2K Год назад

    I swear this looks like the Portland mill right down the road here in Florence CO.

  • @gabstv9199
    @gabstv9199 Год назад

    I've been ther in 3 years holcim batangas, ka gabok ahh😂😂as a security

  • @muhammadraza2310
    @muhammadraza2310 Год назад

    Is on line XRay used in cement analysis?

  • @ryantoradjasa1880
    @ryantoradjasa1880 4 месяца назад

    How much does it cost to build a cement plant, we plan to build a cement plant in Indonesia.

    • @Νικόλαος-θ1σ
      @Νικόλαος-θ1σ 3 месяца назад

      Εγώ σχεδιάζω να φτιάξω ένα εργοστάσιο με πυρηνική ενέργεια, στον κήπο μου.
      Ξέρεις πόσο κοστίσει?

  • @martinmartin691
    @martinmartin691 Год назад +1

    Fact: ur showing how massive cement is made... not HOW ITS MADE! BOOOOO...

  • @ToyotaKTM
    @ToyotaKTM Год назад +1

    One of the main ingredients is spelled MARL. I thought he was saying marrow.

  • @M.S279
    @M.S279 Год назад +1

    It's great see young black men in the laboratory making easy money forming real raw rocks into concrete.🙏

    • @Dynamatrix2000
      @Dynamatrix2000 Год назад +1

      Forming rocks instead of pushing them?

    • @M.S279
      @M.S279 Год назад

      @@Dynamatrix2000 it doesn't take a rocket scientist to figure that one out 🤣

    • @rodneycody8746
      @rodneycody8746 Год назад

      Whats wrong with u

  • @emif841
    @emif841 Год назад

    Other cement works use blast furnace slag most likely to be silicates

  • @YouTubeSucksDickCheese
    @YouTubeSucksDickCheese 3 месяца назад

    Why are the bags so heavy though? Is it because construction workers didn't do well in school? Sounds like punishment.

  • @Damoinion
    @Damoinion Год назад +1

    "grinded" is incorrect in this context.

  • @jaik195701
    @jaik195701 Год назад

    “Grinded” is not a word.

    • @rodneycody8746
      @rodneycody8746 Год назад

      Ok mr spelling bee dictionary

    • @niteshades_promise
      @niteshades_promise 10 месяцев назад +1

      I did not ground a railing on my skateboard. I grinded it.😂🍻

  • @mohamadomari119
    @mohamadomari119 Год назад +1

    Where is the speaker from ??????

  • @HaHa-tb8bz
    @HaHa-tb8bz Год назад +1

    Baby kingDom TeSla 😍🙏😍
    ខ្ញុំចង់បានរោងចក្រ ចំរាញ់រ៉ែ គ្រប់ប្រភេទ
    ខ្នាតយក្ស រោងចក្រខ្នាត អន្តរជាតិ ចូលក្នុងប្រទេសកម្ពុជា របស់ baby kingDom
    នឹង វិស្វករ នឹងគ្រួរ ឆ្លាតៗ មកបង្រៀនកូនខ្មែរអោយចេះ
    ចំរាញ់ស្លល រ៉ែដែក គ្រប់ប្រភេទ នៅក្នុងប្រទេសកម្ពុជា ។ 😍🙏😍

    • @superdave354
      @superdave354 10 месяцев назад

      Whatever you're smoking I'd like some a that

  • @madhatter9622
    @madhatter9622 Год назад

    I liked the making of CO2 the most , the bigger the carbon footprint the better , all living things on earth require it for existance

  • @41divad
    @41divad Год назад

    Not made to highest quality possible... made to meet the approved standard

  • @ivoe6962
    @ivoe6962 11 месяцев назад

    We have a rock rock quarry and I think I wanna do this

  • @shadyr.khairy6611
    @shadyr.khairy6611 Год назад

    thanks

    • @engineeringworld.
      @engineeringworld.  Год назад

      Thank you for your feedback! Which manufacturing process do you like the most?

  • @niteshades_promise
    @niteshades_promise 10 месяцев назад +1

    I can taste that carcinogenic dust, making me cough😮‍💨🍻

  • @Bharathi-ek8cm
    @Bharathi-ek8cm 2 месяца назад

    I have taste this 😮

  • @yamahajapan5351
    @yamahajapan5351 Год назад +1

    Grinded by a doofus….

  • @drekelley2352
    @drekelley2352 Год назад +1

    What a flood hits the factory. That would be messed up

  • @thomasburke7995
    @thomasburke7995 Год назад

    7 to 10 % of world wide energy usage goes into cement/concrete

  • @ed9763
    @ed9763 Год назад

    The narrative isn't clear. Some words are incomprehensible.

  • @andyrbush
    @andyrbush Год назад

    Sorry but what is mirl or what sounded like that and if we don't already know the mill types telling us what it isn't doesn't help. This assumes we already know the process and equipment.

    • @richardbryanesq
      @richardbryanesq Год назад +2

      Marl is the name they give to dirt or rock of specific characteristics. Hardened mud (clay) which contains a high percentage of calcium carbonate is “marl.” It’s found all over the world with differing chemical properties.

    • @andyrbush
      @andyrbush Год назад

      @@richardbryanesq Thanks I really appreciate that. thanks for making the effort to let me know.

    • @Dynamatrix2000
      @Dynamatrix2000 Год назад

      Shut yer yapper

  • @hammondcraig07
    @hammondcraig07 Год назад

    So you meant concrete… cement is an ingredient in concrete.

  • @gechove1154
    @gechove1154 Год назад +1

    There is no charcoal?

    • @mwat22
      @mwat22 Год назад

      Lol of what use is charcoal in this case 💀💀💀

    • @rodneycody8746
      @rodneycody8746 Год назад

      Only in the employees

  • @Syedansarb
    @Syedansarb Год назад

    Coal mill missing

  • @wfdix1
    @wfdix1 Год назад

    Were they talking about cement or concrete? Cement acts as a glue.

  • @craigbrown5359
    @craigbrown5359 10 месяцев назад

    Get rid of that annoying background noise

  • @Whutup549
    @Whutup549 Год назад +2

    Is this in africa?

  • @rodolphedrolet6994
    @rodolphedrolet6994 Год назад

    Why do they not use the heat used to make electricity,,,,,all that resources used on one task ,can't the government have electric plants be built using the waste heat needed ,,,,why no one ever talks of this

  • @gamingwithakif8341
    @gamingwithakif8341 2 года назад +1

    Support

  • @willbee6785
    @willbee6785 Год назад

    Skip the loud music.

  • @DIDYOUSEETHAT172
    @DIDYOUSEETHAT172 Месяц назад

    😊😊👍👍⭐⭐

  • @ZelalemTen
    @ZelalemTen 13 дней назад

    Ristore ❤

  • @williamsharp7224
    @williamsharp7224 5 месяцев назад

    very expensive to make cement

  • @RoseSmith-17
    @RoseSmith-17 29 дней назад

    ❤❤❤❤❤❤❤🎉

  • @deannaspencer8988
    @deannaspencer8988 Год назад +1

    All Stores 100,000 Please Lower the price of all Brands of Military Equipment and Local for All Brands of Cement Products and Production Cost Now 100,000 That's Too Much $$ 100,000 Now The Whole World 100,000 Now 🙏 🙏 🙏

  • @soledude
    @soledude Год назад

    👏👏👏

  • @flamingstag2381
    @flamingstag2381 Год назад

    grinded eh !!!

  • @mariusmoreira2588
    @mariusmoreira2588 Год назад

    Dude those sounds effects are horrible, lower their level plzzz

  • @appletherapy
    @appletherapy 10 дней назад

    Wrong. Are low scale

  • @PeruLover
    @PeruLover 11 месяцев назад

    is everyone that makes cement black?

  • @عباسسعار
    @عباسسعار Год назад

    اريد انشاء مصنع أسمنت

  • @marcopasuquin5882
    @marcopasuquin5882 Год назад

    wow

  • @brians9633
    @brians9633 Год назад

    How does limestone reduce the carbon footprint can some liberal tree hugger explain this to me

  • @ebuzertahakanat
    @ebuzertahakanat Год назад

    klinker lol

  • @bouzoukistudent8180
    @bouzoukistudent8180 Год назад +1

    how cement is made ? let me give you the stats of every machine on the factory .bro nobody want to listen that silo can store 7000 tones of powder . just state only state the facts of the proccess