I have the same issue with a 2002 Forman ES. Great solution to the problem and very helpful and well documented video. I will let you know the results of my repair. Thankyou!!!
Found the bolt in question loose, waiting for gasket to close it up. Going to remove gears beling shift motor and use manual shifting! Thanks for your help
Excellent video with awesome quality sound and video. I just installed a new exhaust to my 99 Foreman yesterday.... interested to see your video on rear brakes for that Honda... my next project.
I had a similar issue, different but similar. But this video was great help in identifying how it should look when shifting. The little arm behind that plate was completely broken so it wont shift at all. Thanks for the video
I got 97 400 w8th add on disc brakes and love it, it won't die it just won't dieeeee, lol it's been swamped many many times more then about 15 or so, I've only ever had to rebuild the top end and it was sooooo easy to due, thanks for the vid and hello from Alaska
Excellent instructional video. I have the same issue, but I overtightened the loose bolt and broke it. Now I cannot figure how to put the parts back together. I did manage to pull the broken stud out.
Found this video looking for solutions for my 98 TRX450s not having 5th gear. What are your thought on this being the issue? ATV runs awesome and last time I rode it I swore it had 5th. No noise and no grinding or anything. Reverse and 1-4th work fine.
@@DillonHarris-eq6so Not yet, I never even looked at it yet. I really only use it for plowing and never go above 3rd. Maybe in the next spring I'll pull the front cover.
Very informative video. I am racking my brain trying to figure out why my 05 foreman will only go into reverse. Tries to go into first but doesn't quite shift the full amount. New shift motor, angle sensor, gears on backside of shift motor and bearings, also new battery. It's an es. Any idea?
That's a very good thing to know...a good pressure washing would be a good thing for it as well... excessive dirt & grime, while fun, can cause mechanical failures as well...🖖🏿😎👍🏿
Have a question for you. Great video. My trx450 will go into first and reverse while the engine is off, but it will not engage into reverse with the engine running. its a manual shift. Any clues ?
Yeah. I have a 2001 Honda 450 Forman ES. It seems to be stuck in fifth gear. I cannot shift it with the manual wrench nor will it shift with the push button. Any suggestions?
Looking at two used ones, one with electric shift. I had a 650 kawai before how would a Foreman do for dragging wood out or pulling a small trailer with wood. The clutch up front seems more user friendly and durable vs a cvt belt?
I have this same quad and problem but the bolt was tight should I remove it and put it back in or what should I look at next does clutch adjustment have any thing to do with that
So I have the same quad as yours, mine seems to be stuck in 2nd gear, when you shift up or down you don’t get that distinct “click” like you would when you are in gear.. would this problem fix my problem?
I have a 2004 450s that doesn’t want to go into reverse. I was driving in 4WD then had to reverse; it backed out fine then after going forward again it would not go back into reverse and I haven’t been able to get it back into reverse even shifting back to 2wd. Any thoughts?
It seems to be the same as before; not too loose. I was driving over a couple of small trees (1-1.5 in dia). Could have something hit that cable? I see where the adjuster section is located near the handle bar.; could I troubleshoot there?
I was able to loosen the locking nut and tighten the cable 1/4”; it popped in reverse first try. Is this something that Will require additional maintenance pretty soon or am I worried for nothing?
Ive got a honda foreman 400, 2000. My son stopped in either second or 3rd, to back up. Now it wont shift. Sounds and fells like its trying to shift, but not quit doing so. A foot shifter. Any suggestions.
Either the centrifugal clutch is damaged or your shift linkage is not connected correctly. You’ll have to pull the front cover off the motor again to see what’s going on
Really informative video and I'm sure this video will help lots of DIYers. Hipa supplies small engine parts and are you up for a collaboration? Maybe we would work together to help more people in the community.
This was definitely a bad design by Honda. I have one that has an issue with the transmission control module and used a bypass module. Hondas electric shift is shit.
One of the best instructional videos I have seen. I don’t have this issue but I just stumbled across the video you did an amazing job
Really appreciate it! That’s why I make these videos, to spread knowledge 🔧🔧🔧
I have the same issue with a 2002 Forman ES. Great solution to the problem and very helpful and well documented video. I will let you know the results of my repair. Thankyou!!!
Found the bolt in question loose, waiting for gasket to close it up. Going to remove gears beling shift motor and use manual shifting! Thanks for your help
@@murkeyfuzwart glad to hear you found your problem 👍🏻
@@RaztechPowersports Buttened up and using manual shift handle. Works well
Excellent video with awesome quality sound and video. I just installed a new exhaust to my 99 Foreman yesterday.... interested to see your video on rear brakes for that Honda... my next project.
Glad it helped and thanks for watching 🏁
I had a similar issue, different but similar. But this video was great help in identifying how it should look when shifting. The little arm behind that plate was completely broken so it wont shift at all. Thanks for the video
Shift plate broken. Now that I've looked it up.
What gear was yours stuck in?
I got 97 400 w8th add on disc brakes and love it, it won't die it just won't dieeeee, lol it's been swamped many many times more then about 15 or so, I've only ever had to rebuild the top end and it was sooooo easy to due, thanks for the vid and hello from Alaska
Yeah man they are practically bullet proof! Especially if you know how to turn a wrench
Excellent instructional video. I have the same issue, but I overtightened the loose bolt and broke it. Now I cannot figure how to put the parts back together. I did manage to pull the broken stud out.
Glad you got the broken stud out. I I want to say most of the parts have an index marking on them. Try to pause my video for a reference as well.
@@RaztechPowersports You are awesome. She is running like a champ. All gears are back.
and mind you, I am all the way in Mai Mahiu Kenya
@@georgemachehomungai3472 haha man glad I could help you 👍🏻🛠️
Exactly the issue with our 4 wheeler. Much appreciated!
Found this video looking for solutions for my 98 TRX450s not having 5th gear. What are your thought on this being the issue? ATV runs awesome and last time I rode it I swore it had 5th. No noise and no grinding or anything. Reverse and 1-4th work fine.
We’re you able to figure this out ?
@@DillonHarris-eq6so Not yet, I never even looked at it yet. I really only use it for plowing and never go above 3rd. Maybe in the next spring I'll pull the front cover.
Very informative video. I am racking my brain trying to figure out why my 05 foreman will only go into reverse. Tries to go into first but doesn't quite shift the full amount. New shift motor, angle sensor, gears on backside of shift motor and bearings, also new battery. It's an es. Any idea?
I would do some research on the forums honestly
That's a very good thing to know...a good pressure washing would be a good thing for it as well... excessive dirt & grime, while fun, can cause mechanical failures as well...🖖🏿😎👍🏿
Great vid! Have you ever ran into an issue that a 2014 Honda 420 esp going into reverse but it doesn’t move?
Witch one is the clutch if I have to replace it
Hey good morning, Great video....I have an issue my bike is stuck in 4TH....any suggestions? Thanks in advance
What would RUclips do without you sir, professor smart brain! 🥸
Haha trying to spread my professor smart brain knowledge
Have a question for you. Great video. My trx450 will go into first and reverse while the engine is off, but it will not engage into reverse with the engine running. its a manual shift. Any clues ?
@@yojoebananas the centrifugal clutch might be stuck? You’ll have to take the front cover off to see it regardless.
Thanks gor your video an effort it fixed my wheeler
Thanks for watching 👍🏻🏁
Thanks for sharing! Mine’s doing the exact same thing. Going to try this. Thanks!
Yeah. I have a 2001 Honda 450 Forman ES. It seems to be stuck in fifth gear. I cannot shift it with the manual wrench nor will it shift with the push button. Any suggestions?
Looking at two used ones, one with electric shift. I had a 650 kawai before how would a Foreman do for dragging wood out or pulling a small trailer with wood. The clutch up front seems more user friendly and durable vs a cvt belt?
Yeah the gear shift is much better for pulling than a cvt imo. I prefer the foot shift. I’ve had both.
I have this same quad and problem but the bolt was tight should I remove it and put it back in or what should I look at next does clutch adjustment have any thing to do with that
Yes make sure the clutch adjustment is correct
Where did you get the gasket? eBay says they have them but idk if it’s the right one
@@timothyhubbard2951 I’ve always had good luck with parts on eBay
I have this exact same issue I hope and pray it’s this easy for me. But I don’t have a way to lift mine up so this is about to be fun lol
How much did you end up paying for the bike? Seems like a good deal
Could this be the problem for me to even if i have the electric shifter?
@@isakaspebrant6551 potentially yes
So I have the same quad as yours, mine seems to be stuck in 2nd gear, when you shift up or down you don’t get that distinct “click” like you would when you are in gear.. would this problem fix my problem?
@@GGannon505 yes it’s worth opening up for sure
Wish this video was out 7 months ago when mine was doing a similar thing lol
I have a 2004 450s that doesn’t want to go into reverse. I was driving in 4WD then had to reverse; it backed out fine then after going forward again it would not go back into reverse and I haven’t been able to get it back into reverse even shifting back to 2wd.
Any thoughts?
First check the cable tension on the reverse lever going to the engine
It seems to be the same as before; not too loose. I was driving over a couple of small trees (1-1.5 in dia). Could have something hit that cable? I see where the adjuster section is located near the handle bar.; could I troubleshoot there?
@@eddysharp3588 can you pull any additional tension in that cable and try to down shift into reverse?
I was able to loosen the locking nut and tighten the cable 1/4”; it popped in reverse first try.
Is this something that Will require additional maintenance pretty soon or am I worried for nothing?
@@eddysharp3588 glad to hear 👍🏻 nope, the cable just stretched
Great video!
Could this apply to a Honda 400 rancher optional automatic or es?
No, completely different transmission
I do the same to change stator so parts doesn't come off apart put bike side ways
And keeps the oil in 👍🏻
Ive got a honda foreman 400, 2000. My son stopped in either second or 3rd, to back up. Now it wont shift. Sounds and fells like its trying to shift, but not quit doing so. A foot shifter. Any suggestions.
I would pull the front cover and see if the shift linkage has come loose
I have reverse and 1-4 but not 5th gear . Any chance this is the problem ?
Yes, it’s the first place you want to look
Have a 2002 honda foreman s that the clutch went out of. A friend of mine put new clutch plates in it but now it won't move at all. Any ideas?
Either the centrifugal clutch is damaged or your shift linkage is not connected correctly. You’ll have to pull the front cover off the motor again to see what’s going on
Could you use rtv for gaskit
I wouldn’t recommend it
Can you do the same thing on and rubicon 500?
I think the rubicon 500 is an automatic. Very different transmission
@@RaztechPowersports it is idk if to do I’d have to pull motor
Great video
Thanks for watching 🔧
So my 99 foreman 450es is stuck in 5th gear the electric shift works but it won’t grab a gear to go back to neutral and the foot shit just spins
Hmmm sounds like your going to have to open it up unfortunately.
@@RaztechPowersports dang I was hoping to not have to. Thank you for your help
Mine will not go in reverse I wonder it that’s the problem
Check the cable / lever on the reverse arm first
Really informative video and I'm sure this video will help lots of DIYers. Hipa supplies small engine parts and are you up for a collaboration?
Maybe we would work together to help more people in the community.
My grandpa had one do this and let it sit for 10 to 15 years
This was definitely a bad design by Honda. I have one that has an issue with the transmission control module and used a bypass module. Hondas electric shift is shit.
Yeah and it solves a problem that doesn’t exist. There’s really no need for electric shift