hi Vince I can't Thank You enough I've had the worst learning curve imaginable fried UC 100, fried VFD, and Fried 2.2 KW spindle but without the vast amount of Priceless Knowledge You so freely share with Us I can say I would not be up and running. But I am Only Because of You! I Genuinely Love You Man I was ready to Quit before I really got started I hope Everyone can benefit from Your Products and Wisdom So Happy I Found You!!!!!
Man I'm have trouble hooking my vfd up to new machine there is no called out pwm hookup . Are there other ways to hook up VFD to machine I get 3.5v and ground but it only gets me to 12000 rpm is there a way to fix this ? Thanks
Thank you for your support. Here's the link.www.ebay.com/itm/144346010896?mkevt=1&mkpid=0&emsid=e11050.m43.l1123&mkcid=26&ch=osgood&euid=b3374008a099470d8d8509f36171b4cb&bu=43143079194&osub=-1%7E1&crd=20230710210329&segname=11050 Vince
I have a single face VFD single face in 220 in and I need a 220 out for my single Face Moto Guy so I would like to connect it but the more his have a capacity you only have one capacity so I want to know how to connect my single face VFD to my single face Moto 2:20 in and 220 outsingle face can you help me please thanks
I guess the best person I see so far explaining how to connect the single face via to a single face motto and it is you some people trying to explaining things and RUclips but damn not explaining to the tea then not explaining it like teaching someone but you you did it right I think is the right way keep up the good work And help someone to be professional and thank you again for your good work that you are doing and keep it up when you are explaining stuff to someone you must find it out to the tea like oh you do it that’s what I think and you are doing the best special in English You are the best I see thank you for your good work take time to do your stuff and do it right as what I think👌👍👍 yes💪
I would appreciate it if you can do a video for me Pacific to let me see how to connect the VFD single face in 220 to single face motto 220 out motor with a capacity with one capacity thank you very much Mr.👍🙏🙏
Hi! @5:15 you talk about those ground points in the side. On my VFD, those grounds points doing have continuity with the one on the board (space 9) Should all grounds be earthed to each other? Is it ok to use them if they aren't in continuity with the other ones?
parsaverv1, thank you for your support. Only use grounds points that reflect continuity, and all ground leads should be allocated to a ground on the VFD with continuity to assure this is done correctly. Thank you, Vince
@@corvetteguy50 thank you for a quick reply and again for all the videos you've made. And yours that you use in this video you grounded your 220 cable off the left hand side. Did you have continuity with both of these? If there's no continuity if I ran a jumper connecting the board ground to one of these I wonder if I could use it then? I've asked in forums and got a plethora of answers, few of them helpful. And Merry Christmas!
@@parsaverv1 The video reflects the grounds are attached on the right side of the VFD on ground terminal. This terminal is the one to use for grounding, and if you need more terminals to ground to then terminal splitter is in best practice to be used as illustrated here. ruclips.net/video/LkzuzLGcn4M/видео.html Thank you, Vince
You said the 2 screws on lower left and right are grd I do not have any continuity between them nor between the E terminal. shouldn't they all have common connection.
Mike R, thank you for your support. I said that the two screws are labeled ground, and require you to verify continuity as many VFD's don't have it for these. If they don't have continuity then they can't be used. You'll only have the E terminal to utilize, and the other option is to use my VFD terminal splitter here ruclips.net/video/LkzuzLGcn4M/видео.html as you only have a single ground terminal which makes it difficult to connect both the spindle cable's ground, and the ground from the VFD's power cable.
James, thank you for your support. The HY VFD's maximum input voltage is 250v which is covered on page 6 of the users manual. Thank you, and have a great weekend! Vince
You could use a voltage regulator, but they aren't cheap. Typically these units peak voltages are at least off by 5%, so you should be fine. Thank you, Vince
@@corvetteguy50 Thank you for the info. I have been doing some research on our power here in USA. I agree it should be fine. You hear 110v , 115 or 120 this would be on half the winding on the transformer so double to get the range. 220,230, 240 off the poll transformer. I was told that 108 is considered a brownout. Thanks very good info on the VFD.
I've have two KBAC 24D units powering my grinders and both have a second power switch that acts as a master power switch where the VFD will not go on unless this switch is flipped on. I just purchased a VFD like the one in this video. If a hook up an industrial on/off switch running in between the outlet, and the VFD power cord connections on the unit, will this work as a master power switch. So the VFD will only come on if the master switch is pressed on? The major purpose of this master switch is it saves the VFD from frying in the event of a power surge when not in use.
Sword Fish, thank you for your support. If you connect an inline switch to the A/C outlet feeding the VFD power then you will be able to cycle the unit on, and off. Have a great weekend! Vince
@@corvetteguy50 if I may piggyback this question with one related. if you don't do as swordfish stated for vfd power shutdown how else can I get my vfd to shut down when not in use?
If you connect an inline switch to the A/C outlet feeding the VFD power then you will be able to cycle the unit on, and off. Without one you essentially will have the unit on all the time. An A/C switch used for this application is best practice. Have a great weekend! Vince
in the video you talk about 110 volt input, but in the description for the settings you have 220 listed as motor voltage. I played around with some settings and must have screwed something up, so did a reset to defaults, but now when I try to run it, it will only goto about 26HZ even thought I have 400 in the settings. Any ideas
Hey Don, thank you for your support. I would go with the factory default settings again, and start over if you haven't. Without seeing what you entered I can't analyze what the issue would be as I'm essentially a mechanic working on a car without it in front of me. If you forward me the settings to my direct email Storm2313@gmail.com you have I can then see what the potential issue is. Happy New Year! Vince
@@corvetteguy50 I think I got the setting working now, I ran a multimeter on the motor outputs and got some weird readings. Not too sure if you need a load to be more accurate. Going to solder up the pins on the motor and give it a try. Hoping this works, thx
Hey Alan, thank you for your support. Here's the video you'll require that covers it ruclips.net/video/GoiXZt9_cxc/видео.html. Thank you, and have a great weekend! Vince
Great explanation , Thank you so much for your expertise . I’m gonna be using this to control a Maytag washing machine motor to power a two by seventy two belt grinder👍
Fantastic job explainning !!!! thanks !!! On my system the spindle has a 4 pin aviation connector, but disassemblying to cover of the spindle, inside only U V W are connected to the spindle motor. The ground terminal inside the spindle is not connected to anything ??? Should I solder a wire to the housing of the spindle to properly ground it?
Ricardo, Thank you for your support. I really appreciate it. If you don't have a ground on the actual spindle connector that's being used. You can do as you wrote, and attach a lead to its body, or you can, and should ground the metal CNC chassis which is conductive as is the spindle's body grounding the entire unit a system. I recommend grounding the CNC chassis as it should be done anyway, and you'll kill all birds with one stone :) Thank you, and have a great weekend! Vince
@@corvetteguy50 Thanks for the clarity Vince. Have to replace my spindle cable and do it correctly so I've been watching your videos, taking those notes. My country is piss poor when it comes to selling shielded cable. You only find it in car audio shops here and it's not for spindle/vfd application. I'm not an electrician but I've learn quite a lot from your videos and I'm a little handy. With good guidance from your videos and understanding, I should be on the right path. Thanks a million. Keep up the fantastic work and videos.
Thank you for your support. Solder provides a fluid metal, and when applied to conductors to weld them together spreads over them providing a larger conductive surface then there is when using crimp connectors resulting in lower resistance. Soldering when done properly with flux provides the best electrical connections for precision electronics. This explains why all internal electronics utilize them where practical. CNC controller's manufacturers typically don't provide solder connections as the labor is far greater then when using crimp connections. Thank you, Vince
Great video, I want to get a 220v vfd, I live in the states and don't have 220v-240v at home. I want to use a step up transformer, the step up transformer is for uk/ European plugs, that means only one pole Carries the 220v and the other wire is neutral, if used with America 220v-240v there are 2 leads and a ground each lead carrying 110v and connected to either R+T or R+S, how would it be connected with a steu up transformer? I have seen videos of people doing it, but no wiring diagrams or instructions on doing it.
Carlos, Thank you for your support. I really appreciate it. I don't recommend a step up transformer as it will increase EMI. You would be better purchasing a 110v version.Thank you, Vince
Just use a standard step down transformer in reverse. If you are only looking to power household items that would work fine (less than 2-3kw). The case of the transformer is metal and would provide adequate shielding if properly grounded on both ends. The only emi would be 60 cycle hum and shouldn’t be an issue since it’s already present from your home unshielded wiring.
I know this is two years old but for those looking for the same answer: If you live in Canada or the states and your outlets are 120v, most fuse panels are two phase and 220v comes into the house. The fuses or breakers tap off between 1 phase and Neutral to give 120v. If you go across the two live phases you get 220v. An electrician would be able to wire to a 220v vfd properly.
When I set the frequency to 60HZ, the voltage is high(258v), but it works well at low speeds, but at high speeds, an overcurrent is displayed and the inverter stops working. It does not work. At this time, if you artificially start from 40HZ and gradually adjust it to 60HZ, it works well. In this case, please tell me how to SET UP.
I haven't got a clue as to what spindle you're using, and you should always contact your vendor first as they should be providing you support for what they sell. I have billable time for third party support. Just let me know if you would like to set up a consultation. Thank you, and have a great weekend! Vince
Hey Billy, thank you for your support. I honestly wouldn't know why someone would exceed the users manual ratings on their VFD. The manual is in English, and should be followed in best practice. Thank you, and have a great weekend! Vince
Thank you for your support. Unfortunately, I would need a lot more detail than that to diagnose the issue. If you would like to schedule a remote consultation through Microsoft Teams then contact me via the video's description. The best analogy for anyone being asked to diagnose a CNC robot is essentially a mechanic being asked to diagnose a car without it in front of him. Thank you, Vince
@@corvetteguy50 Thx for your answer, i get it to work "nearly" correct, my RPM is of now a little bit and the index dont work, using a NVEM V2 bob, sorry, I dont use Microsoft Teams or things like this. I'm on the way to get it right. (-:
Those ‘ground’ lugs below the screw terminals are isolated from each other and the screw lug ground/earth. How do you suggest connecting to a common ground? Would you do that inside the VFD or down by your circuit breaker? I’m not going to fit 3 ring terminals on that lug.
Thank you for the video. After watching it, I purchased wire from you for mine. I have a problem though and can not seem to find the answers any where. Including the manufacturer ( just crickets on their end). I have the 110V version of the VFD and the unit is stalling on start up. It use to start after one false start and an over amp code (from what I can guess), then if i tried to start it up again it would run and be great for hours to come. but now I get all false starts and what I am assuming to be an over amp code. Any suggestions? It seems the video here is of the setup of a 220V system? I purchased it as a 110V Kit with a 24000 RPM spindle. Thank you for any input. I am pulling it off my machine right now as I have a time sensitive project, and going back to my trusty dewalt... not that I want to, but it will work for this project.
Jordan, thank you fro your support. If your vendor sent the programming information for the VFD, and it was correct the unit would start correctly without any false starts. I would ask them to replace the unit as this certainly isn't normal. The other variable to try is to check it on another breaker to make sure it isn't causing the issue. Thank you, and please be safe. Vince
Hi! I'm building a new CNC machine, I have MACH 4, ESS, G540 and Huanyang VFD (4kW) with a 2.2kW Spindle. COuld you please explain how to connect all these so the spindle starts and speed to be controlled from MACH 4? Thank you!
Thank you for your support. I would proceed with extreme caution using a 4kw VFD with the 2.Kw spindle as it can, and will easily destroy the spindle do to it providing twice the power output of the spindle. Mach4 setup should be very similar to Mach3's in terms of settings. I can provide the G540 Mach3 settings if you contact me through email at Storm2313@gmail.com Thank you, Vince
@@corvetteguy50 Great video Vince and very useful VFD setting sheet. I am not sure that you are correct here though.....just because a controller is capable of supplying 4KW does not mean that the spindle will consume 4KW. The spindle will use its rated power. If anything, it is beneficial to have a higher rated inverter as (i) allows you to upgrade to a higher rated spindle later should you wish to and (ii) less stress on the inverter using a 2KW spindle on a 4KW inverter.
Thank you for your support. I'm not sure where you heard that in the video as I never said that a spindle would consume the maximum power rating of its selected VFD. Actually the spindle like any other A/C motor will only pull the amount of amps it requires when under load from machining. Optimally and end user should never in best practice run their equipment under maximum stress, so hitting even close to a spindle's matched VFD's amp rating is usually never done which will certainly increase the platforms longevity. Using a larger VFD than your spindle requires makes the end user pay more than they're required to which is fine if their budget supports it for a potential later upgrade, but certainly not required as all their doing is leaving all that extra power not being used by the VFD "on the shelf" Thank you, Vince
Thank you for sharing. Can I use the VFD for a 1725/1425 rpm Belt drive fan and blower motor? Also the motor voltage is 208 V @60Hz. I need your advice.
Thank you for your support. I suggest reaching out to your vendor, and if there not responding then you can contact me through my video's description to schedule a third party consultation. Thank you, Vince
hi Vince , in your VFD setup in PD143 how did you come up with 4 poles not 2, .... at 400hz and 24000 rpm will that make 2 poles. can you explain please. Thank you
Can I get 1 of these to hook up to my stand alone cnc controller where my gcode will turn on the spindle to the rpm I program? Also can I get it to work on 110 volt ac to just plug into a standard outlet?
Hey Max, thank you for your support. The unit will work with any HY VFD, and what you described would work if you left the setting at a specific RPM setting while turning the unit on. The unit will work on whatever voltage the VFD utilizes as its simply an extension cable for the digital interface that controls the VFD. Have a great weekend! Vince
@@maxcox6019 If your system is using a stand alone controller with integrated VFD then you would use your PWM output to manipulate the spindle speed in Mach3. You should contact your controllers manufacturer to validate the system will support it. Thank you, Vince
Hi thank you for posting this! I am a little confused. I have 240v (Red, Black, White, Bare) which is two hots, neutral, and ground. In this video you said to use the two hots but what about the neutral? I assume I connect the ground to the bottom screws as you showed. My spindle has 4 pins connector so 1,2,3 are UVW and I am assuming #4 pin is the ground which would connect to the last Earth terminal inside the VFD? Thnak you again for all your help!
Billy, thank you for your support. I really appreciate it. The leads you will have running to your spindle will be three hot leads, and a ground. There isn't a neutral on your spindle. This is because your VFD is three phase out meaning three hot leads, and a ground. The U, V, an W terminals are hot, and the fourth pin at the VFD is your ground. Thank you, and please be safe. Vince
hi Vince , one question about set up, in (pd176 . 0 is for 50hz ., and 1 is for 60 hz ) from factory comes set to 0 50hz ., i tried to change it to 1 for 60 hz we have in US but it wont save in vfd memory. How do i change it to 60hz. thank you
Max, Thank you for your support. Please follow my set of instructions below in this video description on how to reset the VFD to default settings, and see if that will let you save the frequency. Thank you, Vince
Ton of insights here - thank you so much for sharing your expertise. I am in the States and intend to use my wall outlet's third prong as my earth ground. I apologize in advance if this is the kind of rambling brain fart that should be addressed with a second cup of coffee, but can you offer a sanity check on the earth ground terminals in the VFD enclosure? One is on the screw terminal block ("screw terminal earth ground" for the sake of something to call it), and two additional screws in the VFD enclosure have earth ground symbols to the lower left and lower right of the screw terminal block ("enclosure earth grounds"?). So far everything matches to what you describe. You mention being able to use all three to ground the input power, spindle cable, and spindle cable drain to avoid pigtailing off the single earth on the screw terminal block. I have not yet powered up the VFD, and with the unit unpowered, I show no continuity between the screw terminal earth ground and either of the additional enclosure earth ground screws. Is that expected, or would you expect to see evidence of a connection between the enclosure earth grounds and the screw terminal ground?
dysaniasdemise, thank you for your support. If you have no continuity for ground on the ground terminals on left, and right side of the VFD enclosure on your particular unit using my ground plug with terminal splitter located here ruclips.net/video/IUHYy3zrv4E/видео.html is the solution. It would allow the three required leads to be run from the splitter to the ground of the spindle motor's terminal block, and the left, and right screws. Thank you, Vince
I can also confirm that those two lower screws with ground symbols next to them show no continuity to the ground terminal on the spindle output side, my VFD is supposedly a genuine huanyang.. does this mean that it's not?
hi Vince thanks for the response. Watching your video you seam to know what your talking about, and I really don't I've never heard of a vfd till a couple of days ago. I'm 18 years old and just getting started buying some woodworking tools I bought a old Luna w59 3phase combination table saw,jointer, spindle. It has three 2.2kw 3phase motors in it they are all connected to a single control panel and will only be used individual. so I think I only need one vfd since all the motors are the same and will not be use simultaneously. Do you think I should get a 3kw or 4kw vfd huanyany I'm unsure how much extra I need for starting up the motors bit.ly/2AR8anR bit.ly/2VMu1VZ This may seam like obvious answer to you buy ive been struggling to understand it as I have no experience with electronics thank you for any advice and for taking time to read this.
Solomon, thank you for your support, and your correct a single VFD is all you'll require. You'll require a 2.2Kw VFD if that's what the motors are rated for. Thank you, and have a great weekend, Vince
Great information. I am setting up my 4848 and just started on the VFD wiring. I spent the last couple evenings watching most of your vids. They have helped immensely! My VFD is in the back of my machine. I could flip the drag chain but I would rather keep the front shelf open for supplies. Would you happen to know where I could possible get one of those ribbon wires? It would be great to run my VFD panel to the front of the machine. My VFD is the HY02D223B. Thanks Roy
Hey Roy, thank you for your support. I have the ribbon cable in stock as used in the video. Please message me direct at Storm2313@gmail.com for a quote. Thank you, and you an your family have a Happy New Year! Vince
Thanks for the very helpful video. Quick question: Being in the US on 110V 20A circuits, I ordered a Huang Yang 1.5kW VFD/spindle combo online, but unfortunately the vendor sent me a 2.2kW combo. Being borderline for my circuits, I am hoping I can limit the current using the PD142 function to "fake" the rated current of the spindle and reduce to it 13A to get close to 1.5kW, assuming this is what the 1.5kW/110V VFD model should be set at. Is that the correct approach? Any risk the breakers on which the VFD and spindle are individually connected to will trip?
Nico, thank you for your support. In theory this should work fine, but I would still validate the setting with the vendor. IF they knowingly shipped a substitution then they usually already know it will work, but its best practice to ask to confirm. Thank you, and have a great weekend! Vince
Just to make sure while looking @07:25 with all connected cables visible in and outside the VFD. The *Grounding Terminal* to the right of U V W has two wires connected to it - One being the *Grounding Wire* of the *Spindle Cable* and another spliced to the *Shielding* of the same *Spindle Cable* ? That lonely *Green Wire* that is following the black and white offscreen appears to be the grounding wire of the *220V Power Cable* but it doesn't look like its connected to anything inside the VFD ( hard to see ) - I assume this is where the Grounding Terminals mentioned @05:20 come into play? Just when I expected you to say your RS(T) wire's grounding wire should go there you suddenly start talking about shielding the 220V Cable too - Is THAT Grounding Terminal supposed to, like with the Spindle Cable, accept both the Grounding wire AND the Shielding of the 220V Cable? You kind of only talk about connecting the Spindle Cable on the VFD end but what about the Spindle Side? Does the Shielding mesh make contact with the Plugs Housing? I assume not as otherwise it would create a Grounding Loop with the Spindle Cables Grounding Wire the moment a Spindle gets attached to it.
Durahl, Thank you for your support. Your correct the power cords ground is attached to the terminal on the far bottom left which I discuss in the video. The cable I'm using to power the system is just to power the unit for illustration only as discussed in the video. A double shielded cable should be used, and the shield ground lead will connect to the same lower left corner terminal that has the earth ground from the spindle cable going to the unit. Your also correct in that you only attach a shield drain ground to one end of then either the VFD end which I prefer, or the chassis/power cord plug base pending its metal for conductivity. This assures no ground loops. Thank you, Vince
corvetteguy50 Xs-at1 vfd I firstly got an err1 I undid the wiring thinking the cable mains wire was defective and re wired up the motor now it’s ticking and flashing 00000 and unresponsive I wired it to the diagram in the instructions for the vfd and the wires on the motor for 240v uk mains 3 phase 2 pole 2800 rpm motor
I see from your video a 20 feet or more cable connecting to the digital operator; I need one that long, unstead of the 29 ft one supplied with the unti. Where can I find that 20 ft cable or what is the spec of that cable? Remi laforest.remi@gmail.com
hi Vince I can't Thank You enough I've had the worst learning curve imaginable fried UC 100, fried VFD, and Fried 2.2 KW spindle but without the vast amount of Priceless Knowledge You so freely share with Us I can say I would not be up and running. But I am Only Because of You! I Genuinely Love You Man I was ready to Quit before I really got started I hope Everyone can benefit from Your Products and Wisdom So Happy I Found You!!!!!
Thank you for your support, and kind words I really appreciate it. Vince
This is the best on vfd instruction on RUclips! Thank heaps
Mist Man, thank you for your support. I really appreciate it, and am glad to have helped. Thank you,
Vince
Very helpfull, as all your videos i watched so far. Thanks
Thank you for your support. I'm glad the video helped.! Thank you,
Vince
Wow thank you! So much info on this. Im an electrician who gets it done the right way. Im new to vfds and this was helpful thanks a bunch!
Thank you for your support. I'm glad to have helped! Vince
Man I'm have trouble hooking my vfd up to new machine there is no called out pwm hookup . Are there other ways to hook up VFD to machine I get 3.5v and ground but it only gets me to 12000 rpm is there a way to fix this ? Thanks
where can i get that ribbon wire to detach my faceplate like you did?? Thank you
Thank you for your support. Here's the link.www.ebay.com/itm/144346010896?mkevt=1&mkpid=0&emsid=e11050.m43.l1123&mkcid=26&ch=osgood&euid=b3374008a099470d8d8509f36171b4cb&bu=43143079194&osub=-1%7E1&crd=20230710210329&segname=11050 Vince
Very informative! Finally someone who appreciates safe and the right way to wire so there's no guess work in the event one needs to troubleshoot later
Thank you Mark for your support, and kind words. I really appreciate it. Thank you,
Vince
Thanks you for explaining things so good you is the best I see so far I have a question for you can you help me please and thanks
Thank you for your support. I really appreciate it. If you require a consultation please email me from the description. Thank you,
Vince
I have a single face VFD single face in 220 in and I need a 220 out for my single Face Moto Guy so I would like to connect it but the more his have a capacity you only have one capacity so I want to know how to connect my single face VFD to my single face Moto 2:20 in and 220 outsingle face can you help me please thanks
I guess the best person I see so far explaining how to connect the single face via to a single face motto and it is you some people trying to explaining things and RUclips but damn not explaining to the tea then not explaining it like teaching someone but you you did it right I think is the right way keep up the good work And help someone to be professional and thank you again for your good work that you are doing and keep it up when you are explaining stuff to someone you must find it out to the tea like oh you do it that’s what I think and you are doing the best special in English You are the best I see thank you for your good work take time to do your stuff and do it right as what I think👌👍👍 yes💪
I would appreciate it if you can do a video for me Pacific to let me see how to connect the VFD single face in 220 to single face motto 220 out motor with a capacity with one capacity thank you very much Mr.👍🙏🙏
Its already on my channel..:) ruclips.net/video/dTKNi0e3qBc/видео.html
Thank you,
Vince
Hi! @5:15 you talk about those ground points in the side. On my VFD, those grounds points doing have continuity with the one on the board (space 9)
Should all grounds be earthed to each other? Is it ok to use them if they aren't in continuity with the other ones?
parsaverv1, thank you for your support. Only use grounds points that reflect continuity, and all ground leads should be allocated to a ground on the VFD with continuity to assure this is done correctly.
Thank you,
Vince
@@corvetteguy50 thank you for a quick reply and again for all the videos you've made. And yours that you use in this video you grounded your 220 cable off the left hand side. Did you have continuity with both of these?
If there's no continuity if I ran a jumper connecting the board ground to one of these I wonder if I could use it then? I've asked in forums and got a plethora of answers, few of them helpful.
And Merry Christmas!
@@parsaverv1 The video reflects the grounds are attached on the right side of the VFD on ground terminal. This terminal is the one to use for grounding, and if you need more terminals to ground to then terminal splitter is in best practice to be used as illustrated here. ruclips.net/video/LkzuzLGcn4M/видео.html Thank you,
Vince
You said the 2 screws on lower left and right are grd I do not have any continuity between them nor between the E terminal. shouldn't they all have common connection.
Mike R, thank you for your support. I said that the two screws are labeled ground, and require you to verify continuity as many VFD's don't have it for these. If they don't have continuity then they can't be used. You'll only have the E terminal to utilize, and the other option is to use my VFD terminal splitter here ruclips.net/video/LkzuzLGcn4M/видео.html as you only have a single ground terminal which makes it difficult to connect both the spindle cable's ground, and the ground from the VFD's power cable.
Thank You
@@ShadyOaksCNC You bet...:) Thank you,
Vince
VERY useful! Didn't know you could monitor amps drawn.
Yes, and you can monitor Hz as well the RPM. Amps is very useful when finding endmills sweet spot in cutting/feed rate. Thank you,
Vince
Thanks for the info much appreciated. Can I ask what type of soldered eye terminal you used and size please.
Thank you for your support Gary. You'll require 4mm connectors which I have in stock if you can't find locally. Thank you,
Vince
WHAT VALUE SHOULD THE EXTERNAL POTENTIOMETER HAVE, THANK YOU
Do you know what the Max ACV in for the single-phase input to the VFD. out of the wall mine reads 249 is that going to fry the VFD?
James, thank you for your support. The HY VFD's maximum input voltage is 250v which is covered on page 6 of the users manual. Thank you, and have a great weekend! Vince
@@corvetteguy50 Thank you for your quick response. I am concerned being 1 volt under the max limit. A spike could damage something.
You could use a voltage regulator, but they aren't cheap. Typically these units peak voltages are at least off by 5%, so you should be fine. Thank you,
Vince
@@corvetteguy50 Thank you for the info. I have been doing some research on our power here in USA. I agree it should be fine.
You hear 110v , 115 or 120 this would be on half the winding on the transformer so double to get the range. 220,230, 240 off the poll transformer. I was told that 108 is considered a brownout. Thanks very good info on the VFD.
@@jamescullins2709 Exactly, and you're very welcome. Have a great weekend! Vince
Hi, I wanna have a range on my application from 20 to 100 RPM. What would be best option to control it? Opinion, tnx.
Thank you for your support. The VFD control panel's digital interface has a POT that will be used as shown in this video. Thank you,
Vince
I've have two KBAC 24D units powering my grinders and both have a second power switch that acts as a master power switch where the VFD will not go on unless this switch is flipped on. I just purchased a VFD like the one in this video. If a hook up an industrial on/off switch running in between the outlet, and the VFD power cord connections on the unit, will this work as a master power switch. So the VFD will only come on if the master switch is pressed on? The major purpose of this master switch is it saves the VFD from frying in the event of a power surge when not in use.
Sword Fish, thank you for your support. If you connect an inline switch to the A/C outlet feeding the VFD power then you will be able to cycle the unit on, and off. Have a great weekend!
Vince
@@corvetteguy50 if I may piggyback this question with one related. if you don't do as swordfish stated for vfd power shutdown how else can I get my vfd to shut down when not in use?
If you connect an inline switch to the A/C outlet feeding the VFD power then you will be able to cycle the unit on, and off. Without one you essentially will have the unit on all the time. An A/C switch used for this application is best practice. Have a great weekend! Vince
in the video you talk about 110 volt input, but in the description for the settings you have 220 listed as motor voltage. I played around with some settings and must have screwed something up, so did a reset to defaults, but now when I try to run it, it will only goto about 26HZ even thought I have 400 in the settings. Any ideas
Hey Don, thank you for your support. I would go with the factory default settings again, and start over if you haven't. Without seeing what you entered I can't analyze what the issue would be as I'm essentially a mechanic working on a car without it in front of me. If you forward me the settings to my direct email Storm2313@gmail.com you have I can then see what the potential issue is. Happy New Year! Vince
@@corvetteguy50 I think I got the setting working now, I ran a multimeter on the motor outputs and got some weird readings. Not too sure if you need a load to be more accurate. Going to solder up the pins on the motor and give it a try. Hoping this works, thx
@@Hoss_1966 Great, I'm glad to hear you got it working. Vince
How do you Setup Mach3 to alter the Speed, and turn the Spindle on?
Hey Alan, thank you for your support. Here's the video you'll require that covers it ruclips.net/video/GoiXZt9_cxc/видео.html. Thank you, and have a great weekend!
Vince
Thank You ☺️
@@alanrobbo6980 ...You bet..:)
Thank you,
Vince
Great explanation ,
Thank you so much for your expertise .
I’m gonna be using this to control a Maytag washing machine motor to power a two by seventy two belt grinder👍
Thank you for your support, and I love your channel as well! I'm glad to have helped! Vince
Fantastic job explainning !!!! thanks !!! On my system the spindle has a 4 pin aviation connector, but disassemblying to cover of the spindle, inside only U V W are connected to the spindle motor. The ground terminal inside the spindle is not connected to anything ??? Should I solder a wire to the housing of the spindle to properly ground it?
Ricardo,
Thank you for your support. I really appreciate it. If you don't have a ground on the actual spindle connector that's being used. You can do as you wrote, and attach a lead to its body, or you can, and should ground the metal CNC chassis which is conductive as is the spindle's body grounding the entire unit a system. I recommend grounding the CNC chassis as it should be done anyway, and you'll kill all birds with one stone :) Thank you, and have a great weekend! Vince
So the other end of the ground drain has no connection?
The shield drain is to be connected on only one end of the cable to prevent possible ground loops. Thank you,
Vince
@@corvetteguy50 Thanks for the clarity Vince. Have to replace my spindle cable and do it correctly so I've been watching your videos, taking those notes. My country is piss poor when it comes to selling shielded cable. You only find it in car audio shops here and it's not for spindle/vfd application. I'm not an electrician but I've learn quite a lot from your videos and I'm a little handy. With good guidance from your videos and understanding, I should be on the right path.
Thanks a million. Keep up the fantastic work and videos.
Having the right cable is a must. I do ship internationally if you can't locate one. Thank you for all the support I really appreciate it. Vince
@@corvetteguy50 Thank you. That will be my next move.
Why does soldered have less resistance than crimped?
Thank you for your support. Solder provides a fluid metal, and when applied to conductors to weld them together spreads over them providing a larger conductive surface then there is when using crimp connectors resulting in lower resistance. Soldering when done properly with flux provides the best electrical connections for precision electronics. This explains why all internal electronics utilize them where practical.
CNC controller's manufacturers typically don't provide solder connections as the labor is far greater then when using crimp connections.
Thank you,
Vince
Great video, I want to get a 220v vfd, I live in the states and don't have 220v-240v at home. I want to use a step up transformer, the step up transformer is for uk/ European plugs, that means only one pole Carries the 220v and the other wire is neutral, if used with America 220v-240v there are 2 leads and a ground each lead carrying 110v and connected to either R+T or R+S, how would it be connected with a steu up transformer? I have seen videos of people doing it, but no wiring diagrams or instructions on doing it.
Carlos,
Thank you for your support. I really appreciate it. I don't recommend a step up transformer as it will increase EMI. You would be better purchasing a 110v version.Thank you,
Vince
@@corvetteguy50 thanks 👍
You bet :) You, and your family be safe. Thank you Vince
Just use a standard step down transformer in reverse. If you are only looking to power household items that would work fine (less than 2-3kw). The case of the transformer is metal and would provide adequate shielding if properly grounded on both ends. The only emi would be 60 cycle hum and shouldn’t be an issue since it’s already present from your home unshielded wiring.
I know this is two years old but for those looking for the same answer: If you live in Canada or the states and your outlets are 120v, most fuse panels are two phase and 220v comes into the house. The fuses or breakers tap off between 1 phase and Neutral to give 120v. If you go across the two live phases you get 220v. An electrician would be able to wire to a 220v vfd properly.
Hi . Why not to set PD070 to '0' 0-10V ??
Icecreams62, thank you for your support. This setting isn't required except for analog control from an outside controller. Thank you,
Vince
When I set the frequency to 60HZ, the voltage is high(258v), but it works well at low speeds, but at high
speeds, an overcurrent is displayed and the inverter stops working.
It does not work. At this time, if you artificially start from 40HZ and gradually adjust it to 60HZ,
it works well.
In this case, please tell me how to SET UP.
I haven't got a clue as to what spindle you're using, and you should always contact your vendor first as they should be providing you support for what they sell. I have billable time for third party support. Just let me know if you would like to set up a consultation. Thank you, and have a great weekend!
Vince
thanks for your vids. Why do I see others setting their VFDs to run the motor at 120 hrts to double the rated speed? is this ok to do?
Hey Billy, thank you for your support. I honestly wouldn't know why someone would exceed the users manual ratings on their VFD. The manual is in English, and should be followed in best practice. Thank you, and have a great weekend!
Vince
When i stop my spindle via mach3 (PWM 10v), why does my spindle turns the rpm up shortly ---- then shuts off *normal*? THX for your perfekt vids!
Thank you for your support. Unfortunately, I would need a lot more detail than that to diagnose the issue. If you would like to schedule a remote consultation through Microsoft Teams then contact me via the video's description.
The best analogy for anyone being asked to diagnose a CNC robot is essentially a mechanic being asked to diagnose a car without it in front of him.
Thank you,
Vince
@@corvetteguy50 Thx for your answer, i get it to work "nearly" correct, my RPM is of now a little bit and the index dont work, using a NVEM V2 bob, sorry, I dont use Microsoft Teams or things like this. I'm on the way to get it right. (-:
Those ‘ground’ lugs below the screw terminals are isolated from each other and the screw lug ground/earth. How do you suggest connecting to a common ground? Would you do that inside the VFD or down by your circuit breaker? I’m not going to fit 3 ring terminals on that lug.
Dirty Optics, thank you for your support. Here's the easiest method to use. ruclips.net/video/LkzuzLGcn4M/видео.html Thank you,
Vince
Why can't you undo that bundle of cable, very vague answer
The cable being undone was not practical in the space constraint of the video being shot. Thank you for your support. Vince
I'm finding many people not knowing about parameter PD000 set to (0) as default. Set it to (1) to save your final settings.
Pea Knuckle, thank you for your support, and excellent tip. Have a great weekend! Vince
What size terminals did you get to fit in this thing?
Hey George, thank you for your support. You'll require 4mm ones. I have them in stock if you need them. Thank you,
Vince
Thank you for the video. After watching it, I purchased wire from you for mine. I have a problem though and can not seem to find the answers any where. Including the manufacturer ( just crickets on their end). I have the 110V version of the VFD and the unit is stalling on start up. It use to start after one false start and an over amp code (from what I can guess), then if i tried to start it up again it would run and be great for hours to come. but now I get all false starts and what I am assuming to be an over amp code. Any suggestions? It seems the video here is of the setup of a 220V system? I purchased it as a 110V Kit with a 24000 RPM spindle. Thank you for any input. I am pulling it off my machine right now as I have a time sensitive project, and going back to my trusty dewalt... not that I want to, but it will work for this project.
Also, everything on mine is stating 50hz... and it is not changeable to 60 hz.
Jordan, thank you fro your support. If your vendor sent the programming information for the VFD, and it was correct the unit would start correctly without any false starts. I would ask them to replace the unit as this certainly isn't normal. The other variable to try is to check it on another breaker to make sure it isn't causing the issue. Thank you, and please be safe.
Vince
Hi! I'm building a new CNC machine, I have MACH 4, ESS, G540 and Huanyang VFD (4kW) with a 2.2kW Spindle. COuld you please explain how to connect all these so the spindle starts and speed to be controlled from MACH 4? Thank you!
Thank you for your support. I would proceed with extreme caution using a 4kw VFD with the 2.Kw spindle as it can, and will easily destroy the spindle do to it providing twice the power output of the spindle. Mach4 setup should be very similar to Mach3's in terms of settings. I can provide the G540 Mach3 settings if you contact me through email at Storm2313@gmail.com
Thank you,
Vince
@@corvetteguy50 Great video Vince and very useful VFD setting sheet. I am not sure that you are correct here though.....just because a controller is capable of supplying 4KW does not mean that the spindle will consume 4KW. The spindle will use its rated power. If anything, it is beneficial to have a higher rated inverter as (i) allows you to upgrade to a higher rated spindle later should you wish to and (ii) less stress on the inverter using a 2KW spindle on a 4KW inverter.
Thank you for your support.
I'm not sure where you heard that in the video as I never said that a spindle would consume the maximum power rating of its selected VFD.
Actually the spindle like any other A/C motor will only pull the amount of amps it requires when under load from machining.
Optimally and end user should never in best practice run their equipment under maximum stress, so hitting even close to a spindle's matched VFD's amp rating is usually never done which will certainly increase the platforms longevity.
Using a larger VFD than your spindle requires makes the end user pay more than they're required to which is fine if their budget supports it for a potential later upgrade, but certainly not required as all their doing is leaving all that extra power not being used by the VFD "on the shelf"
Thank you,
Vince
Thank you for sharing.
Can I use the VFD for a 1725/1425 rpm Belt drive fan and blower motor? Also the motor voltage is 208 V @60Hz. I need your advice.
Shaibu, thank you for your support. I answered you in your email. thank you,
Vince
I got a hy 120v 2.2 kw and no luck to get it to work at all
Thank you for your support. I suggest reaching out to your vendor, and if there not responding then you can contact me through my video's description to schedule a third party consultation. Thank you,
Vince
Thanks for the tutorial.
You bet Lou thank you for your support. Vince
U give great information. Thanks.
Pankaj thank you for your support! i really appreciate it! I'll keep posting more videos. I hope they help as well.
Thank you,
Vince
hi Vince ,
in your VFD setup in PD143 how did you come up with 4 poles not 2, .... at 400hz and 24000 rpm will that make 2 poles. can you explain please.
Thank you
Max, I corrected the typo in the instructions your correct the spindle is 2 pole. Thank you, Vince
Can I get 1 of these to hook up to my stand alone cnc controller where my gcode will turn on the spindle to the rpm I program? Also can I get it to work on 110 volt ac to just plug into a standard outlet?
Hey Max, thank you for your support. The unit will work with any HY VFD, and what you described would work if you left the setting at a specific RPM setting while turning the unit on. The unit will work on whatever voltage the VFD utilizes as its simply an extension cable for the digital interface that controls the VFD. Have a great weekend! Vince
@@corvetteguy50 so it's not possible to have my gcode control the rpm as well as turn it on and off?
This interface isn't designed for that. It simply allows for your digital interface from your VFD to remotely located. Thank you,
Vince
@@corvetteguy50 so I would use pwm cw and ccw wires off my controller to run it from my gcode?
@@maxcox6019 If your system is using a stand alone controller with integrated VFD then you would use your PWM output to manipulate the spindle speed in Mach3. You should contact your controllers manufacturer to validate the system will support it. Thank you,
Vince
Hi thank you for posting this! I am a little confused. I have 240v (Red, Black, White, Bare) which is two hots, neutral, and ground. In this video you said to use the two hots but what about the neutral? I assume I connect the ground to the bottom screws as you showed. My spindle has 4 pins connector so 1,2,3 are UVW and I am assuming #4 pin is the ground which would connect to the last Earth terminal inside the VFD? Thnak you again for all your help!
Billy, thank you for your support. I really appreciate it. The leads you will have running to your spindle will be three hot leads, and a ground. There isn't a neutral on your spindle. This is because your VFD is three phase out meaning three hot leads, and a ground. The U, V, an W terminals are hot, and the fourth pin at the VFD is your ground. Thank you, and please be safe.
Vince
hi Vince , one question about set up, in (pd176 . 0 is for 50hz ., and 1 is for 60 hz ) from factory comes set to 0 50hz ., i tried to change it to 1 for 60 hz we have in US but it wont save in vfd memory. How do i change it to 60hz.
thank you
Max, Thank you for your support. Please follow my set of instructions below in this video description on how to reset the VFD to default settings, and see if that will let you save the frequency. Thank you, Vince
Please sir connect this vfd with card and also programs it in another video. And thanks for this demonstration.
Umar, Thank you for your support. If you email me I can send you the required programming parameters for the VFD. Thank you, and please be safe.
Vince
Could you send
corvetteguy50 could you send me the VFD settings, rickm1947@aol.com. Thank you. Very helpful.
Rick, thank you for your support. The parameters are in the videos description. Please click on it to review them. Thank you, Vince
Ton of insights here - thank you so much for sharing your expertise. I am in the States and intend to use my wall outlet's third prong as my earth ground. I apologize in advance if this is the kind of rambling brain fart that should be addressed with a second cup of coffee, but can you offer a sanity check on the earth ground terminals in the VFD enclosure? One is on the screw terminal block ("screw terminal earth ground" for the sake of something to call it), and two additional screws in the VFD enclosure have earth ground symbols to the lower left and lower right of the screw terminal block ("enclosure earth grounds"?). So far everything matches to what you describe. You mention being able to use all three to ground the input power, spindle cable, and spindle cable drain to avoid pigtailing off the single earth on the screw terminal block. I have not yet powered up the VFD, and with the unit unpowered, I show no continuity between the screw terminal earth ground and either of the additional enclosure earth ground screws. Is that expected, or would you expect to see evidence of a connection between the enclosure earth grounds and the screw terminal ground?
dysaniasdemise, thank you for your support. If you have no continuity for ground on the ground terminals on left, and right side of the VFD enclosure on your particular unit using my ground plug with terminal splitter located here ruclips.net/video/IUHYy3zrv4E/видео.html is the solution. It would allow the three required leads to be run from the splitter to the ground of the spindle motor's terminal block, and the left, and right screws.
Thank you,
Vince
@@corvetteguy50 Excellent, thank you again
@@dysaniasdemise You bet :)
Vince
I can also confirm that those two lower screws with ground symbols next to them show no continuity to the ground terminal on the spindle output side, my VFD is supposedly a genuine huanyang.. does this mean that it's not?
Is it fine to use 220v vfd on 230v
Solomon thank you for your support. Yes its fine for that voltage difference. Thank you,
Vince
hi Vince thanks for the response. Watching your video you seam to know what your talking about, and I really don't I've never heard of a vfd till a couple of days ago. I'm 18 years old and just getting started buying some woodworking tools I bought a old Luna w59 3phase combination table saw,jointer, spindle. It has three 2.2kw 3phase motors in it they are all connected to a single control panel and will only be used individual. so I think I only need one vfd since all the motors are the same and will not be use simultaneously. Do you think I should get a 3kw or 4kw vfd huanyany I'm unsure how much extra I need for starting up the motors
bit.ly/2AR8anR
bit.ly/2VMu1VZ
This may seam like obvious answer to you buy ive been struggling to understand it as I have no experience with electronics thank you for any advice and for taking time to read this.
Solomon, thank you for your support, and your correct a single VFD is all you'll require. You'll require a 2.2Kw VFD if that's what the motors are rated for.
Thank you, and have a great weekend,
Vince
Great information. I am setting up my 4848 and just started on the VFD wiring. I spent the last couple evenings watching most of your vids. They have helped immensely! My VFD is in the back of my machine. I could flip the drag chain but I would rather keep the front shelf open for supplies. Would you happen to know where I could possible get one of those ribbon wires? It would be great to run my VFD panel to the front of the machine. My VFD is the HY02D223B. Thanks Roy
Hey Roy, thank you for your support. I have the ribbon cable in stock as used in the video. Please message me direct at Storm2313@gmail.com for a quote. Thank you, and you an your family have a Happy New Year! Vince
Thanks for the very helpful video. Quick question: Being in the US on 110V 20A circuits, I ordered a Huang Yang 1.5kW VFD/spindle combo online, but unfortunately the vendor sent me a 2.2kW combo. Being borderline for my circuits, I am hoping I can limit the current using the PD142 function to "fake" the rated current of the spindle and reduce to it 13A to get close to 1.5kW, assuming this is what the 1.5kW/110V VFD model should be set at. Is that the correct approach? Any risk the breakers on which the VFD and spindle are individually connected to will trip?
Nico, thank you for your support. In theory this should work fine, but I would still validate the setting with the vendor. IF they knowingly shipped a substitution then they usually already know it will work, but its best practice to ask to confirm. Thank you, and have a great weekend!
Vince
Just to make sure while looking @07:25 with all connected cables visible in and outside the VFD.
The *Grounding Terminal* to the right of U V W has two wires connected to it - One being the *Grounding Wire* of the *Spindle Cable* and another spliced to the *Shielding* of the same *Spindle Cable* ?
That lonely *Green Wire* that is following the black and white offscreen appears to be the grounding wire of the *220V Power Cable* but it doesn't look like its connected to anything inside the VFD ( hard to see ) - I assume this is where the Grounding Terminals mentioned @05:20 come into play? Just when I expected you to say your RS(T) wire's grounding wire should go there you suddenly start talking about shielding the 220V Cable too - Is THAT Grounding Terminal supposed to, like with the Spindle Cable, accept both the Grounding wire AND the Shielding of the 220V Cable?
You kind of only talk about connecting the Spindle Cable on the VFD end but what about the Spindle Side? Does the Shielding mesh make contact with the Plugs Housing? I assume not as otherwise it would create a Grounding Loop with the Spindle Cables Grounding Wire the moment a Spindle gets attached to it.
Durahl,
Thank you for your support.
Your correct the power cords ground is attached to the terminal on the far bottom left which I discuss in the video. The cable I'm using to power the system is just to power the unit for illustration only as discussed in the video.
A double shielded cable should be used, and the shield ground lead will connect to the same lower left corner terminal that has the earth ground from the spindle cable going to the unit. Your also correct in that you only attach a shield drain ground to one end of then either the VFD end which I prefer, or the chassis/power cord plug base pending its metal for conductivity. This assures no ground loops. Thank you,
Vince
corvetteguy50 you told me to get your contact info from your you tube.
Please message me at storm2313@gmail.com for my number. Thank you,
Vince
Mines flashing and ticking showing 000000
Malcolm, thank you for your support. Did you already set the default programming?
Thank you,
Vince
corvetteguy50 mine is a white Chinese type thing I don’t have a default setting on it
@@prejudicedpriest OK, well if you get the part number I could look at it for you. It sounds like a Nowforever model.
Thank you,
Vince
corvetteguy50 Xs-at1 vfd I firstly got an err1 I undid the wiring thinking the cable mains wire was defective and re wired up the motor now it’s ticking and flashing 00000 and unresponsive I wired it to the diagram in the instructions for the vfd and the wires on the motor for 240v uk mains 3 phase 2 pole 2800 rpm motor
how can i contact you?
I see from your video a 20 feet or more cable connecting to the digital operator; I need one that long, unstead of the 29 ft one supplied with the unti. Where can I find that 20 ft cable or what is the spec of that cable? Remi laforest.remi@gmail.com
hi vince