Millets Primary Processing Unit, Layout & Design
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- Опубликовано: 28 дек 2018
- #TCRconnectingAgriculture #MilletProcessing #LayoutDesign
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www.tcrconnectingagriculture.com , My website promoting Millets, Millets Recipes, Millets Processing, Millets Farming Technologies, Millets Startups, Millet News, Millets Nutrition, Millet Foods, Organic Millets, Millet Business, Millet's happenings in India and World.
MILLETS PRIMARY PROCESSING UNIT:
1.GRADER CUM ASPIRATOR
Primary cleaning is done using a grader cum aspirator with support of different sieve sizes. Grader separates good quality grain from sticks, big stones, sand, grass etc . Here the material with different shapes and sizes gets separated. Selection of the correct sieve type and size is crucial in this process.
Proper care should be taken to prevent material from clogging.
Machine operator should use a brush to make sure the material doesn't clog. The good quality grains are sent for secondary cleaning for removing stones and mud balls. For small millet processing we normally use a triple deck grader with three sieves.
The top sieve will separate long sticks, big stones, grass etc which are bigger in size than the grain, the middle sieve will separate the good grain and the bottom sieve will separate coarse and fine sand.
The aspirator attached to the grader will have a small fan which will send the fine dust and sand particles to the rear end.
2.DESTONER CUM ASPIRATOR
The material coming from the grader is sent to a destoner for removing small stones and mud balls which are identical in size.
Destoner is a gravity separator which separates material based on the weight of the material. The cleaned grain from the destoner is sent for dehulling / dehusking.
A destoner has two sieves under the hopper which grades the material coming from the hopper. The graded material falls on the destoner bed where the lighter material moves towards the front end and the heavier material moves towards the rear end.
The aspirator attached to the Destoner will remove the fine dust and sand particles.
The air adjustment slot has to be adjusted carefully depending upon the material.
If there is no flow backward, we have to open the slot and adjust to flow the stones backward.
Destoner is suitable for removing stones and impurities from various Millets like Little Millet, Kodo Millet, Barnyard Millet, Proso Millet, Finger Millet, Foxtail Millet, etc.
Here one thing to add, it is better to have a Variable Frequency Drive.
It is used in electro-mechanical drive systems to control AC motor speed and torque by varying motor input frequency and voltage.
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It will lessen mechanical and electrical stress, reducing maintenance and repair costs, and extending the life of the motor and the driven equipment.
3.DEHULLER CUM ASPIRATOR
The raw material after going through a rigorous process of cleaning in the Grader and Destoner is sent for husk removal to the dehuller.
(a) Centrifugal dehullers- A centrifugal dehuller has an impeller which is responsible for the husk removal. The material is sent to the hopper which then enters the impeller, where it gets thrown with a great centrifugal force onto the impeller casing. Due to the heavy impact the husk gets separated from the grain and is sent to the aspirator where the lighter husk is collected at the back and the grain is collected at the front.
There are two types of MILLET DEHULLER -Single Stage
This machine is most suitable for de-hulling small millets like kodo, proso and bardyard millets.
MILLET DEHULLER - Double Stage
This millet dehuller has two chambers for removing skin on millets like little and foxtail millet.
4. Pulviriser: It is a double stage pulveriser in which the grains, spices, rice, wheat etc could be grinded to a fine powder. Double chamber is provided in which the grinding process takes place. In the first chamber initial crushing process takes place and in the next chamber grains are made into a fine powder.
Millets (Little, Kodo, Foxtail, Proso, Barnyard, Finger, Pearl Millet & Sorghum)
1PROCESSING UNIT DESIGN & LAYOUT
To establish a millet processing unit you need atleast 25*25ft space with proper flooring and atleast half feet concrete laid under the flooring where the machines will be installed. The height of the walls should atleast be 10ft tall with exhaust fans in all the four corners.
All machines have to be installed using foundation bolts to arrest vibrations and also balanced properly. Machine installation is critical because it would directly affect the life of the machine and also it’s performance.
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Nice work
Jhakash sanga
Good Video.Very informative.
Please contact no or address my no 9963291865
great information
Thank you so much for your nice compliment.
👍
Millets food is best
Nice one
Thank you.
In rural areas sir best quality
Great machine sir .....!!!
I am Ronak from FY Mitaoe,Pune, Maharashtra
I would be great if we have interaction about this machice (For educational purpose).
If yes, then via which platform you would like to interact.
Hi,
Nice video.
What is the cost of the machinery?
Sir..nice and informative vedio..do u have any vedio or information about millet value added product line..like rava maker..roaster..blender etc..pls share ur number or contact I wish to learn more about value added line..thanks
Can you please guide us with cost of line up till packing
Do you have ragi skin removing machine?
Hi sir nice video. I want full details sir.where this unit sir?
Thank u so much.This unit is at Indian Institute of Millet Research,Hyderabad.
@@milletadvisor Hyderabad lo addras sir?
Himayat Sagar Road, Rajendra Nagar, Near Andhra Bank, Hyderabad, Telangana 500030
@@milletadvisor thanks sir
Good job. Sir from where we can get all millets in wholesale. Please help
I can provide Ragi in huge amount 7979912559
can u inform us about its cost
How much total amount in project
Hello where can we find this machines...?
Please provide the cost for complete installation
It will cost about 5-6 lakhs for machinaries and construction of buildings about 4 lakhs(this may vary upon your choice).
Please Let Me Know Where this Processing Unit is Installed?
Its in IIMR, Hyderabad & ARS,Vizianagram.
Thank You For Your Prompt Reply
Sir, i meet at vijayanagaram pls send address and phone no
TOO COSTLY.. ANY MACHINES FOR SMALL SCALE FARMER SOCITIES..... ?
Sir, do you provide installation in chittoor district Andhrapradesh
Yes
Please l want to visit to this workshop. Tell me adress.
sir, is this machine can (dehulling) process oats.
No, it is only for millets processing
Machine kahan se khariden
Mini rice machine processing unit
How much Minimum investment required for start processing unit
It depend on the capacity of machines and which brand you are looking for.
Will send you the details. Pls send your email ID.
@@milletadvisor srinivasan.mv2011@gmail.com
Sir please send me details of the project..I m very much interested..My email id- Hemanth.neo@gmail.com
@@milletadvisor I am also interested in processing unit...plz share detailed information on porwalsaurabh13@rediffmail.com... thank you very much for such a informative video
Sir, I am planning to start a unit in Central kerala. Please provide me with the details
Any ideas on millet faking machine ?
U can have the technology from CFTRI, Mysore
Sir,I wanna to install the processing unit in odisha.please tell about the procedure
You can write a email to me about the details of your project. My email ID: tapas@milletadvisor.com
Please give me adress of some units and machine showrooms
What is price
Why nobody invents millet husk removing machine?
how can i buy this mechine and other details
U can send your mail id..will send u the details.
lsiva051@rediffmail.com
@TCR Connecting Agriculture please send details to sreeseenu.70@gmail.com
@@milletadvisor sir, I would request u to send complete details. yours.reddysvr@gmail.com
Perfura Technologies (India) Private Limited
#7, Maruthamalai Gounder Lay Out, Ramakrishnapuram, Ganapathy, Gopalakrishnapuram, Ganapathypudur, Coimbatore, Tamil Nadu 641006
098948 50009
maps.google.com/?cid=17424103355548501897
send me details of project and machinery costs
Hi, written a blog on Millet processing unit and named few manufacturers. You can directly contact them and get your quotation as per your budget. Please go through this article, it will help you in understanding the millet processing in a better way.
tcrconnectingagriculture.com/2020/10/millet-processing-machine/
How much cost total project
It will cost about 5-6 lakhs for machinaries & construction of building about 4 lakhs.
Nirmata ka phone nu
Sir how to contact with you?
Please mail me at tapas3773@gmail.com. I will call you.
What is the capacity of that machines
pls provide your email id...i will send s details.
morampudi.sainaveen0001@gmail.com
Dear sir, Kindly send details to mohanka835@gmail.com
premcoolguy77@gmail.com...send me quotation Nd capacity
Kindly give information of plant mahfooz786withu@gmail.com
Sir holsale millet purchaser give me name
Could you share the Machine supplier's contact details
It is too old. Please update it.
Pressing nothing curret
मुझे एक यूनिट लेना है कहां मिलेगा
कांटेक्ट नंबर
Contact detail
Please contact me, I'm interested in your machine
number send,kijiye
Please mail me at tapas3773@gmail.com. Will call you.
What's up namber sending
Not perfect hullar I.venubabu.kurnool