I remember back in the 80’s the electronically controlled Incandescent fairy lights with several circuits in the entire length for flashing sequences etc. They must have been hand wired back then judging by the high price.
Per your question about quality control, I like Cognex cameras they will look for color abnormality's. The light string would have to be pulled under the camera as each LED passes a photo eye that triggers the camera to look for the correct color. Perhaps you should do this step before the plug is soldered on and the string is spun. After the string is complete use a scale to check for correct weight, if it is too light weight something is missing and that string would be rejected.
Think about this the next time you think about throwing your set out. I saw an IG ad like "I got tired of my lights so I threw them away"... Yes I know it might have been a joke for a playful ad, but Waste is not a joke at all.
Imagine your company is making a video about your work and they're lowkey roasting your job and ask the viewers for ways to replace you with a machine lol
The actuality may be complicated. Sometimes automatic machines can reduce the cost and make the company more competitive, then recruit more people to do a job which cannot be replaced by machines😅
Chinese ❤️ they are just incredible! Specially in India every house is lit up by these lights on diwali. They are damn cheap and really beautiful in lighting compared to the old ones made in india 😬 The world can't progress without their support!
Very interesting. I particularly liked the polarity checker/changer! I wondered how you would deal with that since the LEDs were just arranged randomly!
Older (blinking) models are mostly true 4 colors 4 channels (1 color per channel controller) which I love for having smooth and vivid effects but unfortunately they're getting rare nowadays... Today's blinking models are mostly faux 4 channels (2 channel controller with 2 colors per channel) mostly due to cost cutting because it omits 2 thyristors in the controller.
I always thought. Must take time doing the soldering of the actual LED to the wire length. No then. So automated, impressed, Even make the wires up from bare thin copper string, ok not official but not sure what it is called, copper on the rolls. Machine must even get the right way as LED need to be conected the right way. Bulbs not so fussy. A bit of work by hand at the later stages and test. No fume extraction on the soldering iron a bit poor. We had that 27 years ago somewhere. solder in face all day, they will have problems over time. Nice interesting video.
Interesting. Though it does not appear there was exhaust vent for the fumes from the soldering. There were basic fans above all the soldering stations but they were all turned off. And they would just blow air around, not exhaust the fumes.
@@openafactory As manufacturing videos on youtube go, this one was still much "safer" than so many we see. Particularly India and Pakistan. People in sandals dodging dripping molten metal, Grinding / chemicals / smelting with no respirator or ventilation and so on. The sheer volume / number of machines in that video was impressive.
6:20 That will be the one and only time they are not tangled together. After that, someone will hang them, turn them into a big knot, and throw them out next year after an hour of frustration trying to do what the machine did in 30 seconds.
I have strong obsession with these string lights. If i work here, i will probably have an huge urge to stole kilometers of these things and wrap it around everything at home...😃
IMHO to make a machine that would check if any LED's are out in a string, a machine could be made where the energized string is fed past a light sensor [CDS cell or photo resistor.] this would tell if any lights are not working, and a tag would be placed next to the non operating lights then the string would be rejected and sent back for repair. but repairs would be time consuming and also would take these ladies jobs away . but just disposing of an entire string would be wasteful and not cost efficient.
Most LEDs have electroplated steel legs .... so leaving them out in the rain ( energised ! ) causes LOTS of rust , so you may have to buy a new set almost every year ! ! .................. DAVE™ ............
You'll never beat China on production efficiency with the same given tools for just about any of these common goods, and not everything can be fully automated with lower costs, humans still play a big role in final production and they clearly know where automation sucks the most after all these years!
Итого: стоимость гирлянды длинной 10м, 100 светодиодов, 150руб... А для улицы, длинной 50 метров, купил на озоне за 680руб. я просто не представляю себестоимость этих гирлянд...
Pas d'aspiration ni de ventilation au niveau du poste de soudure final. C'est facile de dire que c'est moins cher d'aller produire la bas quand on se fiche des norme de sécurité. Et le poire, c'est qu'ils travaillent avec ce masque qui ne sert et ne protège pas du tout. De l'utopie au pays de l'esclavage.
You have so many machines but connectors are soldered by hand ? :D Embarrasing...No work safety what so ever...man. This is shit....just when they make money o_O
Turn on the subtitles and watch the video🤩👋
Dear focus process team please mention the address
I bow deeply for the factory workers who take it upon themselves to do the manual actions all day every day.
It's called getting paid.
@@RetroJack just out of curiosity, have you worked in a setting like that?
@@nkronert Yes, far too many times. Try it yourself, you'll soon get sick of the drudgery.
@@RetroJack that is why I respect factory workers for what they do. And if you have been one, the same respect goes out to you too.
@@nkronert Thank you. Much appreciated. 🙂
As always, amazed by the ingenuity of the machine designers. Surprised how much manual work still required at the end.
Thanks
I remember back in the 80’s the electronically controlled Incandescent fairy lights with several circuits in the entire length for flashing sequences etc. They must have been hand wired back then judging by the high price.
I think you are right. Not so many automation at that time.
Right bro
Per your question about quality control, I like Cognex cameras they will look for color abnormality's. The light string would have to be pulled under the camera as each LED passes a photo eye that triggers the camera to look for the correct color. Perhaps you should do this step before the plug is soldered on and the string is spun. After the string is complete use a scale to check for correct weight, if it is too light weight something is missing and that string would be rejected.
Good idea 👍Thank you!
423+4😂😂😂😂🎉🎉🎉😂😂😂
I'd love to know who comes with designing all these machines for this process. Genius!
Think about this the next time you think about throwing your set out. I saw an IG ad like "I got tired of my lights so I threw them away"... Yes I know it might have been a joke for a playful ad, but Waste is not a joke at all.
Thanks for comments! The factory is developing new items which are made by 20%-100% recycled materials.😊
Imagine your company is making a video about your work and they're lowkey roasting your job and ask the viewers for ways to replace you with a machine lol
The actuality may be complicated. Sometimes automatic machines can reduce the cost and make the company more competitive, then recruit more people to do a job which cannot be replaced by machines😅
@@openafactory Oh stop. We know you don't care about your employees.
Chinese ❤️ they are just incredible! Specially in India every house is lit up by these lights on diwali. They are damn cheap and really beautiful in lighting compared to the old ones made in india 😬 The world can't progress without their support!
Very good job sir
I need a machine like this in January to roll up the suspended fairy lights again.
Who was the guy that designed these machines? How many prototypes did he have to make before he got one working?
The engineers from lights company and machines company work together to design them. It is not an easy job👏
It started in 3000 BC
Very interesting. I particularly liked the polarity checker/changer! I wondered how you would deal with that since the LEDs were just arranged randomly!
Please slow down the video playback speed😉
Older (blinking) models are mostly true 4 colors 4 channels (1 color per channel controller) which I love for having smooth and vivid effects but unfortunately they're getting rare nowadays... Today's blinking models are mostly faux 4 channels (2 channel controller with 2 colors per channel) mostly due to cost cutting because it omits 2 thyristors in the controller.
It is not a complicated product. Intelligent visual inspection may be possible.
Best technology, good and hard working employees. But Cheap and not durable. Thanks for the video, I must share it with friends. 👍
I always thought. Must take time doing the soldering of the actual LED to the wire length. No then. So automated, impressed, Even make the wires up from bare thin copper string, ok not official but not sure what it is called, copper on the rolls. Machine must even get the right way as LED need to be conected the right way. Bulbs not so fussy. A bit of work by hand at the later stages and test. No fume extraction on the soldering iron a bit poor. We had that 27 years ago somewhere. solder in face all day, they will have problems over time. Nice interesting video.
You checked carefully all details of the process👍👍👍Yes, the factory should improve the work condition.
Simply lowered. I loved it!🇧🇷❤️ Greetings from Brazil.
I like your style - subbed!
Interesting. Though it does not appear there was exhaust vent for the fumes from the soldering. There were basic fans above all the soldering stations but they were all turned off. And they would just blow air around, not exhaust the fumes.
Thanks for reminding👍 The factory should improve health means for workers.
@@openafactory As manufacturing videos on youtube go, this one was still much "safer" than so many we see. Particularly India and Pakistan. People in sandals dodging dripping molten metal, Grinding / chemicals / smelting with no respirator or ventilation and so on.
The sheer volume / number of machines in that video was impressive.
" perfect, I ♡ led's . " :-)
I wish the classic bulbs with 25 melodies are mass produced again
You should earth the soldering irons on the soldering machies that would probably prevent some broken leds
Yes, you are professional👍
So that’s what real ELF’s look like. 😂
So beautiful production.
Cool video, thanks :)
Solder without fume extractor? 😱
6:20 That will be the one and only time they are not tangled together. After that, someone will hang them, turn them into a big knot, and throw them out next year after an hour of frustration trying to do what the machine did in 30 seconds.
POWERFULL TECNOLAGY
Got anxiety from that. You ever been papercut by thin copper wire it really hurts
They last one season and then you need to buy a next one. More trash and garbage !
Seasonal products are almost like this😂 The factory is developing new items which are made by 20%-100% recycled materials.😊
You want cheap lights and you want them to last an eternity. Ask this factory to make you a gold one maybe you'll like it
@@MH-df6zx do you ?, or are you willing to pay every year the same for trash.
Ik heb genoten wat een techniek dank daarvoor.
Worker just inhaled allll of the solder smoke 👌
Super el video
I have strong obsession with these string lights. If i work here, i will probably have an huge urge to stole kilometers of these things and wrap it around everything at home...😃
Thank you for sharing this
Amazing!
IMHO to make a machine that would check if any LED's are out in a string, a machine could be made where the energized string is fed past a light sensor [CDS cell or photo resistor.] this would tell if any lights are not working, and a tag would be placed next to the non operating lights then the string would be rejected and sent back for repair. but repairs would be time consuming and also would take these ladies jobs away . but just disposing of an entire string would be wasteful and not cost efficient.
Good idea with technological innovation and humanistic care👍
Most LEDs have electroplated steel legs .... so leaving them out in the rain ( energised ! ) causes LOTS of rust , so you may have to buy a new set almost every year ! ! .................. DAVE™ ............
You're right. As you saw there were heat-shrinkable tube wrapping on LEDs to avoid rust.
@@openafactory The foil will only cause water to get in there and it will pickle. One-season product.
𝕭𝖊𝖆𝖚𝖙𝖎𝖋𝖚𝖑 𝖆𝖓𝖉 𝖀𝖘𝖊𝖋𝖚𝖑 👍💕
yes !!! me cute led,ha haaaaa.
Ohsa will have a goos time here.
oh thats very interesting!
Ameson, nice to meet you 🙏
The greatest job ❤️❤️
Just wow
Where do you get the led lights themselves? I need weak warm whites like that
The factory is in China, it's for wholesale. Please email for details.
@@openafactory I don't have their email.
i want to work here
Good work 👍
Caramba eu queria trabalhar nessa fabrica☺👍
I know you want to be the boss😄
@@openafactory 😂😂
this is amazing. thank you
Beautiful
These lights are great for wrapping around tree limbs. However, I would have made them with green or brown wires.
beyond imagination
All that automation and they still charge the same amount!
Great video !
Fantastico
Does it make toxic gas (the mask)?
Yes, they need a suitable mask.
Bro i wamt to own this machinery how much it will cost?
I think, some crores... 🤔
You'll never beat China on production efficiency with the same given tools for just about any of these common goods, and not everything can be fully automated with lower costs, humans still play a big role in final production and they clearly know where automation sucks the most after all these years!
Ya laita kasy Mila gi
..and I thoght I was been rude when handling these lights.
Can you share the details of the company or gmail I want in bulk.
Thanks for enquiry. Please check below details.
Taizhou Zhengda Decoration Lights Co.,LTD.
www.cntzdl.com
Contact person: Lisa Ruan
Tel:0086-576-82646851
Email:Lisa@cntzdl.com
po co wam te zasrane maski?
I wanted the this mashine
China technology for the world
Tylko szkoda tych ludzi którzy pracują za marne pieniądze..
Muja chahiya
GOD MACHINE
Итого: стоимость гирлянды длинной 10м, 100 светодиодов, 150руб... А для улицы, длинной 50 метров, купил на озоне за 680руб. я просто не представляю себестоимость этих гирлянд...
All could afford it😄
😇😇😇😇😇😇😇
Hello
I want to buy hundred pieces how could you delivered it to me
The factory is in Zhejiang, China.
Muppet.
@@openafactory then how can I buy this product
Purchase link sir
It is an informative video this time.☺
Another muppet.
Pas d'aspiration ni de ventilation au niveau du poste de soudure final. C'est facile de dire que c'est moins cher d'aller produire la bas quand on se fiche des norme de sécurité. Et le poire, c'est qu'ils travaillent avec ce masque qui ne sert et ne protège pas du tout. De l'utopie au pays de l'esclavage.
Too bad most led string ligjts like christmas ligjts are sht.. they flicker and cause eye strain
Cheapest lights that you'll be lucky to last a year... So much waste
You have so many machines but connectors are soldered by hand ? :D Embarrasing...No work safety what so ever...man. This is shit....just when they make money o_O
All of these will be in a landfill garbage dump by next Christmas. Cheap, shoddy and unrecyclable junk.
5:38 and thats how you get cancer
slaves
What a waste of material
contact number?
Muppet number 3 and counting......
Super el video