Man ,I thought I was the only one in the world with the idea to rebuild a motorcycle in my Apartment.Thanks you .I don’t feel so alone and crazy anymore
What we do to remove that bearing is to weld a slide hammer bit to it, then pull on the slide hammer and the bearing comes out. Saves removing and stripping the complete engine.
Good job man, it is pretty scary when your out of your depth in this kind of thing but knowing its already broken gives you the ability to delve in, can't get any more broken can it. Top job in my books... we done!
Broooo thank you so much for showing that I don’t have to take off the engine top end 🥲🥲 Now I have the struggle of which engine I should fix, got two and both have a broken transmission 😢
Great video mate!! I’m currently restoring a J1 (pre 636) as it’s previous owner negotiated it for years. I’m hoping that I won’t have to go as far as rebuilding the engine, but if I do I’ll be watching this again 😁
A job well done mate! I'm currently searching the web an YT for repares like yours,(mine is a zx10r) because my transmission gearing in making noise(loud! noise) And its quite frightening to do a job like this... but after seeing your work i am more sure of pulling this of myself, thnx!
Yeah I was terrified going into it, honestly recording it help, as reference to look back on. Take notes and pictures my dude! And you got this!Good luck!
@@NIXVIDS i’m sure you where! I really will indeed take notes and shoot a ton load of pics... I Will let you know how it worked out... sure i/we will get it done
Nice job, you are brave! Did she give you any warning before letting go? I have an 06 636 and have some noise from transmission I think. I guess a plus is while the motor is out you can get in to clean all the awkward spots we can't usually get to.
@@NIXVIDS my bad sir . Im not an English speaker. I mean there are 9 friction plates on clutch hub. The last friction should be instal clock wised and not align to the other friction plates. You can check b1h service manual of Clutch Chapter(page 6-11). Just spot the detail when you’re putting clutch plates back.
Thanks for pointing that out, I will pin you comment so hopefully people will realise this in the future. Won't lie I did rush putting the clutch back in.
@@NIXVIDS Thank you Sir! We understand that people wants their bike back soon but miss some of detail :) Hope we can share more about 03-04 zx6r engine rebuild. I’ve done 3 times of 03 and 2 times of 05-06’s engine rebuild and crankshaft swap.
Yo my 1st gear can be hard to shift into at stops, think my shift fork is bent or something along those lines? I’m willing to drop the motor and try myself.
Man ,I thought I was the only one in the world with the idea to rebuild a motorcycle in my Apartment.Thanks you .I don’t feel so alone and crazy anymore
Hahahah all part of the fun !
What we do to remove that bearing is to weld a slide hammer bit to it, then pull on the slide hammer and the bearing comes out. Saves removing and stripping the complete engine.
Good job man, it is pretty scary when your out of your depth in this kind of thing but knowing its already broken gives you the ability to delve in, can't get any more broken can it. Top job in my books... we done!
Thanks much appreciated dude !
Thanks Nick from California I used this vid to replace 2 gear I just put a whole transmission but I definitely used this as a step by step tutorial
Broooo thank you so much for showing that I don’t have to take off the engine top end 🥲🥲
Now I have the struggle of which engine I should fix, got two and both have a broken transmission 😢
Top job sir, well done .
Thank you mate, this is being extremely helpful as I'm trying to fix mine by myself
Good luck!!
Well done mate
✊😽 a lot of work , thx 🙏 for sharing it’ll be so helpful to others, brilliant 👏👏👏
Nice one dude, loved it. Way scary stuff, so well done going for it.
Yeah was nerv racking, but glad it worked out for the best !
right not i got my klx450 up here 2nd floor up waiting its turn and my 636 down stairs as my daily horse. good content bro.
haha love that bro! hopefully you will get round to sorting out the klx!
well done !
Good job man I learned alot from this 🤝🏼
This gives me the confidence to do the same to my ZX6R. Awesome man.
Becareful and follow your manual and you should be alright:)
@@NIXVIDS I definitely need to get my hands on one then.
Only really need it for torques and to make sure you don't miss anything
@@NIXVIDS good to know. Thanks man
Does your zx6r have a hard time shifting into 1st?? I couldn’t get my bike into 1st the other day at a stop.
amazing video man
I really hope you changed the rear sprocket
Hahaha yeah of course
@@NIXVIDS top man👍👍
Great video mate!! I’m currently restoring a J1 (pre 636) as it’s previous owner negotiated it for years. I’m hoping that I won’t have to go as far as rebuilding the engine, but if I do I’ll be watching this again 😁
Good luck with your restoration mate, and I'm glad you enjoyed the video ! :)
NIX VIDS cheers mate 😁. I’m looking forward to having my Ninja back in the road again, they’re kick ass bikes
Proper!
Subscribed mate, got a crf250l and a zx6r which I currently am having problems with
Awesome mate, hope you get the zx6r sorted
A job well done mate!
I'm currently searching the web an YT for repares like yours,(mine is a zx10r) because my transmission gearing in making noise(loud! noise)
And its quite frightening to do a job like this... but after seeing your work i am more sure of pulling this of myself, thnx!
Yeah I was terrified going into it, honestly recording it help, as reference to look back on. Take notes and pictures my dude! And you got this!Good luck!
@@NIXVIDS i’m sure you where!
I really will indeed take notes and shoot a ton load of pics...
I Will let you know how it worked out... sure i/we will get it done
Please do :)
Nice job, you are brave! Did she give you any warning before letting go? I have an 06 636 and have some noise from transmission I think. I guess a plus is while the motor is out you can get in to clean all the awkward spots we can't usually get to.
Unfortunately not, I just got a really load noise suddenly and it seems to jump out of gear :)
How you took out the motor mounting bolts off that has like a type of lock ale keys please help me
Where did you get your engine parts. I want to rebuild my 2003 Zx6r 636. But OEM Kawasaki parts are so expensive
They were oem, I would stick oem with engine parts, don't wanna have to go in again!
Awesome vid!
I notice that your last clutch friction plates is not put on properly hub groove.
Does it have any problem on your riding?
I'm not sure what you mean ? Could you elaborate?
@@NIXVIDS my bad sir .
Im not an English speaker.
I mean there are 9 friction plates on clutch hub.
The last friction should be instal clock wised and not align to the other friction plates.
You can check b1h service manual of Clutch Chapter(page 6-11).
Just spot the detail when you’re putting clutch plates back.
Thanks for pointing that out, I will pin you comment so hopefully people will realise this in the future. Won't lie I did rush putting the clutch back in.
@@NIXVIDS Thank you Sir!
We understand that people wants their bike back soon but miss some of detail :)
Hope we can share more about 03-04 zx6r engine rebuild.
I’ve done 3 times of 03 and 2 times of 05-06’s engine rebuild and crankshaft swap.
Did exactly the same as you but on a 2006 636 3rd and 2 nd gear broke only self taught watched plenty of RUclips vids
Yeah man, lots of fun!
Yo my 1st gear can be hard to shift into at stops, think my shift fork is bent or something along those lines? I’m willing to drop the motor and try myself.
Do you have to split the case to remove shift forks and drum
No if you turn the engine upside down you can dismantle just the bottom half rather than the full engine, if that makes sense
@@NIXVIDS thanks mine is popping out of second under hard acceleration thinking of replacing forks and drum
When this happened did your engine leak oil and did it atleast run at half power before you did the fix?
No i didn't try running it, I heard a horrible noise and pulled over. It was investigated by a garage (monomotorcycles) who determined the issue.
LOL...
I rebuilt my ZX-12R engine in my livingroom...😅👌
Edit..: Congrats to u managing that too..
What year was this ?
03-04
How many miles before that issue happened?
Not that many have a look at the 3nd of the video
Nice job, we need the book... where did u get one ?
Just Google Haynes manual you should find them
I need the harness for the 2006 Kawasaki Zx6r 636, do you or anyone else have it for sale?
no i dont sorry
Is the engine heavy? I mean is it possible 1 or 2 people to carry it to second floor?
Yeah one very strong person, or two average people can lift it, thats what we did :)
@@NIXVIDS Thanks
My mom would kill me if i did that
I don't live with my parents, but I was very surprised my landlord didn't mind 😂
First
YOU DID WHAT !!! 😱 lol
Hahahaha was a weird one going to sleep with a engine in bits in my room