How to Make a Wheel Hub for Heavy Duty Truck with Complete Processing of CASTING, MACHINING & HOLING
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- Опубликовано: 8 ноя 2021
- How to Make a Wheel Hub for Heavy Duty Truck with Complete Processing of CASTING, MACHINING & HOLING
#wheelhub
#wheelhubmaking
#mechanicalskills
Metallurgical science goes right out of the window here !!!!
Especially dangerous for load bearing parts when you have a mix of random alloys melted down like that materials will separate into layers. Which when you just pour it without filtering it properly. It means structurally sections will be pockets of different materials and of different densities and hardness. As such you certainly can't balance that part properly.
сверлилка - огонь!!!! все четко по координатам! посадки под подшипник- точность в сотку!!!! правда на глаз!
тут всё время так .
Да пофиг!!! Если грузовик на этой детали сковырнётся на горном серпантине то его притащат на соседнюю улицу этого базара раскидают до заклёпок и ту же деталь от соседней зафигачат! И буде грузовик как с завода! Там похоже 99% Парка Таких ходит и ничего? :-)
Это да! Я сам прифигел когда он фломастером дырки отмечал. А в конце деталь со станка на землю. Надо начальству показать, чтоб не возмущались, когда на моих деталях царапки от стружки находят))
Мы от них отстали-точим посадочные места под размер подшипника.А они уже наоборот-напильниками подшипники подгоняют под диаметр шейки.
Измерительные инструменты, не не не слышал
واہ بھئی واہamazing ہاتھ سے کام کرنے والوں کو سلام
الکاسب حبیب اللہ مزدور اللہ کا دوست ہے
эти ребята варят сталь на глаз? )))
молодцы!
И не только на глаз и даже на пару-тройку тачек со всяческим металлическим хламом!!! :-)
Ahmed got some moves. He is dancing like madman on that casting form.
Я отучился сначала на фрезеровщика, потом литейное производство. Я поражаюсь технологиям индусов. Это что то. Заформовали и тут же горелкой просушили форму и стержень и под заливку. Мы формы и стержни по 12 часов в сушильных печах.А металл? В индукционке переплавили и без анализов и проб вперед. Какие то отходы расплавили. Я понимаю скрап процесс, а анализ? Мех обработка с линейкой и битый перебитый шаблон. Это просто фантастика.
это Пакистан, у них своя атмосфера
Ты млять ещё технику безопасности вспомни.
Pasa que van al tun tun como dicen aquí en Argentina, tantean, van mirando la chatarra que ponen y le mandan algo de otros aceros, metales y el mineral de hierro ya procesado que debe ser lo que llega con la camioneta al principio. Parece una fundidora al tipico estilo mád max.
А какой материал для форм используют песок или как называется? Подскажите
Материал который черного цвета.
А если бы они по всей технологии делали? Да порвали бы мир нафиг
@8:05 the gentleman with the open toe sandals learned some new dance moves as the molten metal poured into the crucible....
lol haha 555
Estan locos, crazy, please, no puede ser, unos botines punta de acero ni ahí, negrean mal. 🥾👞🥽
He had some interesting dance steps!
I love these 18th Century workshops.
Ульяновский автозавод,
Южный филиал Ульяновского завода.
Ihr seid wahnsinnig tüchtige Burschen! …mit so einfacher Technik, mit so einfachem Gerät.! Jeder ein Experte! Meinen Respekt! Und danke fürs zuschauen dürfen! Lg.Ff.
عمل جيد ورائع... مشكورة جهودهم المبذولة...
أتمنى أن تكون في عراقنا صناعة حقيقية مثلهم بدل صناعة( النهب والسرقة ) التي يقوم بها السفلة السياسيين وكهنة المعابد..
خسته نباشید خدانگهدار شما عزیزان
Thank goodness they are wearing their safety sandals !
No problem, they are quite cheap and easy to find. And i'm not talking about the sandals.
Steel toe boots.
The skill of the "machinist's eye" is strong with these people. Close enough = perfect.
Thats true
Oh my God. Seriously. I wondered about the lathe operator, and how he could be sure about concentricity when he flipped that part. He eyeballed it, and he was chucking on raw casting both times. No way dude. Not a blueprint or indicator in sight. Then I saw that guy center punch those holes based on a big circle with a pencil and it was all over for me. If that thing actually fits on the truck it's meant for, I'll be impressed. If the truck's wheels are concentric/coaxial within a whole inch, I'll eat my hat. Do they have tolerances at all? I saw a few check gages... but I also watched the lathe operator hammer one into the bore he was trying to measure, so who can say.
It doesn't matter who you are or what you are doing; perfection is always defined by intent. If it is as good as you (the creator) intended it to be then it is by definition, perfect. There is no argument or other judges.
However, I would not want that hub on my truck. But, for all I know, I already have that hub on my truck.
@Ben Chuft I don't just believe it, I know it. So, why don't you go back and read my post again with your thinking cap on and see if maybe it sounds different. Then possibly you could enlighten us with your immense wisdom and explain to us less intelligent folks what your definition of perfection is.
Boy that is one of the best osha approved shops I’ve ever seen…NOT bare feet just for starters and so many here in the USA think they have it bad .. This is really amazing and sad at the same time..
That's an ISO 9002 facility!
18:45 got to love the pride in workmanship. Finished? Then chuck it on the floor !
lol
That's the stress test
The furnace team really works well together 😆
В стене дыра, это заготовку из патрона вырвало и вместе с прошлым токарем стену пробило.
Там ещё один станок стоит пустой , похоже и того токаря снесло .
Nice
Идиоты, мы и такого уже не можем...
@@Vadik11111 Чего мы не можем ? Работать на таких обдроченных станках без инструмента , чертежей и СИЗ ? Да , у нас ТБ соблюдается и знания с опытом полно . Ты думаешь такие каналы смотрят офисные клерки ради прикола ? Да нет , мальчишка , тут люди заинтересованные . Я тебе таких болванок сотню сваяю с закрытыми глазами . Речь то о другом идёт , о рабском труде простого народа Пакистана и о том что капитализм везде одинаков . Хотя это даже не капитилизм , это феодализм средневековый .
@@user-dv1rg7oq5r ну сваяй, уже пол года не можем токаря за 45 тысяч найти в Мос регионе 🤭. Станки СССР все давно попиленны на чермет! А новых не делаем!
What i see from this video is a fathers working hard for his family
En verdad son los mejores. Cuando el hombre quiere hacer busca soluciones y cuando no quiere hacer busca justificación. Salud suerte y bendiciones para estos verdaderos maestros.
Mamamia lezatos
Русские комменты самые убойные))) остальные всё равно не понимаю)
)))))))))))
@@dimooonz x
У меня функционирует перевод с любого языка , в общем все восхищены трудолюбием был один комментарий типа все настолько плохо подогнано и будет ломаться
@@user-uc3zt2jo9m что у тебя за плагин стоит, который переводит?
@@shura5551 обновил ютуб на айфоне смотрю
Interessante são os EPI que eles usam 🤔 E é a primeira vez que vejo um torneiro usinar sem usar paquímetro...😁
I just love safety equipment everywhere. It's like impossible to get hurt or even killed here. So many precautions are taken and the best safety equipment around. The foot protection is unbelievable I have never seen that type of perfect foot protection and the flapping robes everywhere next to fire there's no way anything could catch Wildfire there. 🤔🤐😂
Basic self preservation WTF!
Call OSHA !
I'm dying lmao
Поправь свой памперс!)))
Этим людям подвластно всё если NATO вернее UK не принесло бы им "демократию" на штыках и впоследующем эту же "демократию" под крылом бомберов...
Сиди теперь и смотри в окно как эти люди наполняя твою страну в виде беженцев наведут свой порядок у тебя дома))
Скоро ты оденешь повязку со свастикой и возьмёшь факел в руки)), а потом и "мп41")))
저도still 가공하지만 오랫동안 u 너무안전 장비 가 허술하다 당신이 거강해해야 가족이 건강 하다
Bezpieczeństwo i higiena pracy luksusowe i te sandały przy piecu,nic dodać nic ująć...
Would it hurt to clean the chips off the table before setting the part right on top of them?
They don’t have the same standards as we have... they’re not aiming for an engineering fit here... just roughly 2 mm from the target is probably more than enough
True honest hard work is what I'm seeing. I wish these had some ppe to wear. At least while casting! makes me appreciate my own working conditions.
Welcome to the Hotfoot Casting Co. We can copy anything designed in other countries. When you die on the job here we send your family a bag of oranges. Payday is every other Friday. A basket of Pistachio nuts and a baby goat for Thanksgiving.
Hardworking people; highly skilled.
Very hard working guys, no neat ness how the quality & precision is.maintained. ,!!!!!!!
Is there a special day each year when they all stop and clean their work area or is it just every February 29th.
Why don't you text them and ask if you desperately need to know.
@@ersoy47
They wouldn’t be able to locate their phone.
Foundries worldwide are just as messy.
@@chilekwainc6059
Machine shops aren’t.
😅😂😂😂
Nothing like water to cool off those drill bits 😌
Ocean water!
Subscriber from Indonesia 👍👍👍👍
i love the dude on the phone whilst he pours molten white hot metal on his bootless and zero PPE covered workers :)
Much respect for these hard working resourceful people
For sure! You think they have OSHA there lol. But that is def hard workin people
An its all done in sandals and dressing gowns. When the revolution comes I want these guys on my team.
Hardest working guys!!! Hope they are getting the revenue.
Tôi không biết tiếng họ nhưng tôi khâm phục tài năng và sáng tạo làm ra của cải sát với đời sống của dân mình
Самый кайф это литье в тапочках
선반 가공 숙년도 대단함니다 존경스럽습니다
Ассалам алайкум your works Luck.
God bless my country man Pakistan zendabad.
Tudo fantástico, verdadeiros guerreiros, parabéns a todos esses trabalhadores....
Good work brother
Amazing and intriguing of what is accomplished to make a living. Be safe in all all y’all do
This shop does good work.
The only measuring instrument I saw was a scale, not a micrometer or dial indicator anywhere.
Nope. They did seem to make use of templates and gages. I be the meister has a micrometer , dividers etc. tucked away in his toolbox.
@@sandua51 May not have been in this factory but in one I saw them using spring calipers. And an old bearing as a gauge.
The way that the hub was centered on the 4 jaw chuck is totally hilarious
You missed the tape measure the lathe operator was using then...lol
They use go/no go gauges.
I'm impressed by the lathe operator doing his job without a dial indicator, micrometer or even a caliper, it looks like the only thing he's got is an old tape measure.
without safety glasses and in this funny dress
@Funk Masterstill it's really difficult to work like that. usually you work on a lathe by doing relative passes, sure you might sneak up on a really accurate measurement and let the stock cool down first, but it's always based on relative measurements.
Glad to see the guy in the Ralph Lauren polo shirt put on his safety flip flops when he's knocking out the casting boxes.....
Heaven helps us if this lot start making aircraft bits !!
They are using 2 types of sand, chemical bonded new sand for facing and core, rest green sand rammed by feet.
Green sand? Where? I see only gray sand. And it's gray because it's reused. It used to be white, but it burned out already in the molds for pouring.
All you guy's do some excellent work, great video.
Bravo Majstori Pozdrav Cacak SRBIJA
i love their safety shoes, it seems so fresh
Соосность посадок подшипников нарушена, все производство "На Глаз")))
Надеюсь это товар для внутреннего рынка...
Ahh jajaja
Для внутреннего рынка России)
для грузовиков вольво ступицы делают )))
Где-то на подобных каналах видел как они делали детали для тракторов "Беларусь". Упаковывали их в коробочки на которых был текст на русском языке. Так что вполне возможно и за бугор поставляют.
Конечно для внутреннего рынка,до внешнего они их просто не вывезут, грузовик на этих же деталях сделан,не доедет он дальше границы,сломается))
The real sad part is, the guy posting these videos on RUclips is making more money off the ad revenue in one month than all of the workers in the factory make in a year, combined.
He might also give them the share as well espeacially single owner shops
@@salsh4937 lol
@@BipolarAbusiveX So are you, hypocrite.
It’s called “capitalism“.
It Works!
Kudos to him for coming up with an idea when going with it called hard work
Congratulations, you've made it 1800 America.
Coole Schutzkleidung und Sicherheitsbestimmungen.
Are those house slippers OSHA approved?
I do wonder if the service life of those hubs is longer than the time to manufacture them.
Much longer than an equivalent modern factory because before 5hey start work the failure is already designed in
They are used in Pakistan with bad roads and overloaded vehicles and the only traffic rule in Pakistan unofficially is to drive while saving yourself and saving others so these hubs life is quiet good little rough as compared to modern methods but these hubs do there job
There's no way
Do you know what is the main cause of hub failure? It's a stuck bearing that spins. I don't see any production of bearings here. And if so, then these hubs should serve for a long time!
Думаю, чуть чуть дольше)
Не боги горшки обжигают! Всегда восхищаюсь этими людьми. Мастера пост Апокалипсиса.
Hard working lads 👍
I don’t know how these guys work with all that crap on the floor. The electric motor on the lathe is half covered with shavings. Not only is that crap a tripping hazard but an electrocution risk as well. Surely someone could spend ten minutes at the end of the day and sweep the floor. There’s enough metal on the floor to fill that furnace 10 times over.
I'm sure those shaved metal were sharp guy cleened with bear hands. ,
Es un lugar de trabajo sin las medidas mínimas de seguridad e higiene de trabajo, sin equipo de protección y seguridad social.
The dude is bare foot! Most are wearing pajamas. You want to talk about safety and efficiency?
That drilling lube looks like water,
I wonder what run out between the front and rear race is.
Would like to see the truck using these wheels at speed.
מה
אני
My guess is kerosene.
Speed? What Speed? Haven't you seen the streets?
That has got to be water. Probably ocean water lol
Awesome work shoes.
Thanks you for shering!
These videos are hilarious. Safety is thrown out the window. I've worked in a foundry in the US and by any standard this is about as bad as it gets. The machine shop is just as bad if not worse. Working conditions were never this bad in the US unless you go back 120 years. What's sad is these castings are probably sold in the US for prices as if they were made in the US.
Like the steel toed sandals?
لا يكلف الله نفسن الا وسعها هاذهي استطاعتهم ومع ذالك هم محترفون
dont compare your country with them...its very different...if its bad for..well for them its not coz its source of living...make your mind wider not narrower..
@@alexandreivila3086 The fact that it's their sole source of income does not excuse the absolutely outrageous conditions they work in. The complete lack of even the notion of safety is inexcusable. There's nothing wrong or mind narrowing in making a correct and objective comparison. If anything, they should be granted a better work environment and broaden their horizons, not the other way around.
@@alexandreivila3086 Sure they may be making a living but for how long? Who pays them if they are disabled? There are reasons for using safety equipment and not using child labor. The owner of the business is the one who needs to have his mind widened. With the right equipment they could be more productive that would lead to higher wages for all and do it safely.
excellent
Incredible Skill and Engineering......Diabolical Bricklaying.
See old mate moon walk when the sparks hit his safety sandals.
I tougt he was about doing foxtrot 😁
Incase anyone thinks poorly of the shop conditions...small foundries look like this here in the states too
right… bare feet and all Im sure.
This is the first of those foundries that look organized and in some kind of order. Still no personal protection…At 8:06 the guy receives a shower of molten metal, than goodness he is wearing invisible goggles and safety sandals
I couldn’t even watch if not for the safety sandals!
Those that were showered by liquid iron are dead from the post burn infections. Darwinism at its best
Gajab hai boss 🌷🌷🌷👌🏼👌🏼👌🏼👌🏼👌🏼
الله يعطيكم الصحة وطول العمر انكم تشهرون منتج كوكا كولا بقنينة الماء
I love watching the machinist on the lathe climb that mountain of razor sharp filthy chips in his flip flops. Also using the check gage while the part is still moving is kind of impressive in it's audacity.
And how there isn't a dial indicator in sight... He just eyeballs it when he flips the part to machine the other side. Is there no print? No concentricity tolerance?
That’s ole eagle eye mic and cal the hand caliper at it again
@@wellscody86 I mean it's great when you can judge runout by eye down to the ten thousandth. Most of the parts I run, concentricity doesn't matter that much. It just blows my mind that a cast wheel hub is fine to eyeball between sides. I imagine what the truck we would look like driving along with fifty thousandths of an inch runout on one wheel... If the operator got it slightly wrong.
@@somethingelse4424 You forgot to multiply that affect out to the tire tread. That .050" would an inch and quarter easily.
@@somethingelse4424 I don't see you're point, that thing will mount a rim just fine and maybe it will even hold while driving slow and thats all you're paying for. Anything else costs extra😂
He used a super precise measuring tape. Twice actually, I think.
These guys smash it… we westerners think we’re so good doing this.., these do it in near bare feet..👍
Good to know Alvin and the chipmunks are still working
Lol, the Sprite bottle oil squirter is my favorite.
Y bueno, cuando se trata de poder hacer algo, si se puede hay que hacerlo, esto, por mas mal que trabajen los peones, es un orgullo para ellos de tener su propia industria local.
Interested
Friend you have made a very good video you are working very hard i love you all friend .To all the brothers who are supporting me, I tell you from here, I love you.
Oh yeah ?
Quá là xuất sắc 👍😊
Привет всем самодельщикам и изобретателям
Мне нравится как они с помощью индикаторной стойки с индикатором выставляют деталь на четырехкулачковом патроне, чтобы обеспечить соосность поверхностей.😁
Плият , что творят это ужас . Какие там допуски , посадки , чертежи . Полный колхоз .
@@user-dv1rg7oq5r Не говоря уже о том что подобные детали в нормальном мире изготавливаются из поковок, а не из литья.
индикаторная стойка невидимка
Да он находу калибр примеряет🤣🤣🤣
Yeah...Just some old pointy steel rod acting as a micrometer...😅
These guys are machining to 10th's, of an inch that is.
......or foot 👣😄
Love those flip flops
Wow ,workers with boots!
After watching this I can only say , At least the guy on the lathe has his "safety baseball hat on".
the machine has a belt drive and low speed - this will not make it possible to press the cutter strongly and therefore the chips cannot fly quickly. Do you know why they began to use protection? Yes, from the speed of production of parts (which the greedy capitalist needs for enrichment), which are possible only when the machine speed is high and the chips fly quickly and strongly. Protection became necessary when the speed of production became high! And when they sharpen slowly, there will be no injuries.
when you grind slowly, you don’t need a supply of lubricating fluids for cooling - the part does not have time to heat up. Do you know why all modern machines have a supply of lubricating fluids? The capitalist needs this - after all, the more parts are produced, the greater his wealth, capital !!!
ну то что отверстия под шпильки и болты делают на глаз, хрен с ним, но когда посадочные под подшипники на ощупь.....
если подшипники изготовлены в соседнем сарае по аналогичной технологии, то им пофиг на посадочные - косяк на косяк и выйдет ровно!
@@ivan_filimonoff Да не, заводскую обойму тулит. Думаю они еще не освоили изготовление подшипников. Их из говна не отольешь, да и на токарке не поточишь. Вроде как горячая штамповка нужна и прокатка.
Hardworking people
.
Lots of hard working people
Love the window formed in the brick work. Quality 👍👍😂
Astro Ventilation...cheap at twice the price.
Trabalhadores notáveis estão de parabéns infelizmente eles peçam nos API, que é um bem pra si próprio, ( Máscara, luva , óculos e até mesmo uma bota pra proteger os pés )
Acho que estão acostumados a trabalhar desse jeito,mas também por causa do custo, provavelmente são pais de familia e ganham pouco,é uma triste realidade,mas por outro lado são grandes profissionais.
So amazing video 😍😍😍😍
Great job intresting...
В тапках среди расскаленного металла. Застрелиться не встать.
I like the way the measure parts, do their quality control, analyze the steel (cast iron ?) quality etc.... Of course, perfect bolts alignment ! Guaranteed to be accurate to the closest mm.
😂 and extreme disorder everywhere.
looks like steel that they have cast. chips are actually forming, surprised me. cast iron would just be powder flying off wiht a lot of carbon dust. but the did use what looked like constructional steel scrap and shavings, probably from previous hubs made. so once again cheese grade. but atlest better than grey cast iron,
⁹
So that’s how Chevys are made!
Bahot mahnati log hai .....bahot hi peiur halal kamai
Esses profissionais trabalhando em condições sub humanas, ganhando salários terrivelmente baixos...que Deus abençoe e cuide desses homens guerreiros..
this is because they do NOT have a trade union that defended their rights (including the right to a high salary and the right to better working conditions)
At first I thought they had no regard for safety (barefoot in the mold shop) but then I saw the safety sandals on the pouring floor and realized that I had been wrong.
!
0911a
They are steel toe sandals
😂😂😂😂
@@insaneindamembrane7961 o99
Sukses terus bosku 👍👍👍
Great job!