Attempting our MOST Terrifying Fixturing Solution
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- Опубликовано: 9 июн 2024
- Attempting the SKETCHIEST thing we've ever done. Loading 2200lbs into the Heller CP 6000 and putting Schunk's VERO S Quick Change Pallet System to the test.
00:00 We Do Sketchy Things
01:06 Getting 2200lbs Loaded On To The Pallet
01:56 The Plan and How Sketchy It Is
04:01 Pallet Rotation and Machining
08:03 This Will Blow Your Mind
09:49 This Is Not Going to Work/New Schunk Clamps
12:18 Loading Material Take Two
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#Machining #Machinist #Engineering 
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These video editors are doing a great job. Keeps these videos entertaining while still being educational.
The sketchiest part of the video was Barry’s version of “Ridin’ Dirty”! 😂
It’s actually pretty good…. For a machinist
He ain't no Weird Al...
Very elaborate ad for schunk, thank you
Barry’s going to show us a NEW version of chatter like we’ve never seen before😂 man Schunk must be realllllly confident, we use Vero s at work so if this works I’m really going to have a whole new respect for them tiny studs .
Please try fcs out best used in my 33yrs maching great for 5 axis to reach 5 sides one set up
Also look at technomagnate use 2 sided angle plate mount fcs one side energize magnate and your ready push out by take smaller bits but go faster good for 5 axis roughing passes
"Sketchy" is Barry's middle name! That's why we all love him. 🤣
Titan has to be one the coolest bosses to work for.
Er wird auch einer der anspruchvollsten sein !
He has a great heart
@CEE has great video on making VEE blocks for heavy applications, which didn't cost an arm and a leg, would consider machining a few for the cases like these.
Good to see its not only me that change mind in the setup half way in the setup :)
I would have preferred to only do this ONCE, Barry 😂 Can't wait to see you go to town on that piece of material!
Hahaha sorry Trevor, I wanted to make sure you did it RIGHT!
Man you guys are gone beyond pushing the boundaries. That setup is nuts.
Looking forward to your follow up video.
Great video bro. I was honestly relieved to see you put in those custom clamps cause that original bolt setup immediately made me question your sanity.
I Love these Guys !!! They're flippin Brave 😅😅😅🤣🤣😂😂
G&G Steel in Russellville, AL for about 7 years. Same setup as this every day except we didn't have the cool Shunk stuff. We set that kind of thing up on 1-2-3 blocks and used 1"-8 all-thread with homemade thick steel straps and some impact wrench uga-duggas to hold it in place. (2nd op. First op was identical.) Admittedly, this was done on a horizontal mill with a table big enough to put that whole machine on and we had to turn it to any other face that needed it with the crane, but still. Cool work guys! Keep at it!
big integrex can do the job??
The Tower of Terror! Great job Barry!
Great video Barry! Definitely a WILD setup there!
Been there. It's when you push the limits and you can feel your butt starting to get tighter and tighter and after your done, round one complete. Sketchy round TWO coming up😊
Something you don’t see everyday! Excellent video!
The sketchy part is a facility designed for cnc production that doesnt have a gantry crance system.
If I had a chance to learn from the best in the business I would in a heartbeat. With them it's always learning and pushing the boundaries to better themselves and the company. Family at work and at home. Always love watching cnc Titans you guys are the best in the world. Great videos love everything about them.
yalls setups are amazing!
I need that Yaasssss! At 2:26 as a notification for my phone.
😂😂
Need to put it on my horizontal boring mill. I have everything to easily set this part up safely
My blood pressure definitely went up a few points watching this
Awesome video!
By the time the Intro was over I would had done that on a manual Mill 🤣😂
As soon as you said sketchy, you grabbed my attention. "Hey! Sketchy is what I always do!"
I know the feeling!
@@barrysetzer Will Titans of CNC be doing more videos like this to show 'sketchy' processes? To me this is showing how to use the absolute limits of a machine in a way that while unorthodox, is completely possible. and I love it!
Great Video Guys,
Also are y’all using new cameras
Picture quality looks awesome! 👌
Whoever is picking your music for these videos is doing a great job.
4:38 you guys are always a hoot! Lmao
Can't wait to see what comes next!
Good Job 👌👍
Barrrrryyyyyyy yeaahhh, crazy video man
Thanks for emphasizing using a torque wrench even on your sketchy set-up
Awesome music!
Pretty cool stuff boys and gals
You are absolutely one crazy man, taking sketch to the extreme level 🤣🤣🤦🏽♀️
YASSSS!
We are waiting for part 2
this is the greatest video of all time
Looking forward to more 👍
I really like the design of that CNC machine!
What's the name of the beatiful beat theme at the start? BTW nice video I LOVE to see these risky attempts.
Where has part 2 gone??? We’re still waiting…
Damn thats a big round of steel
10:10 forgot the magic phrase "that's not going anywhere"
Yeh Titan couldn't resist the urge to get in and make it even more sketchy
Barry build up a reputation for crashing his machine 😂
Schöne Grüße aus Deutschland
Hahaha those who never failed, never tried!
i like how the tool changer is like: I'm not standing here
Curious as to the table clamping to keep the pallet on the machine
that was a top tier cliffhanger
I can't wait for the cutting part! By the way Barry you made glitter to when machining the threads!
How dare you accuse me of glitter manufacturing!!! LOL
🤣🤣🤣@@barrysetzer But seriously it is awesome what you and the guy's do!!! Even if some times "sketchy" glitter is the result 🤣.
love to see you put your straps on Barry.
In my head I can imagine you standing next to your machine and looking towards Barry thinking "What is this guy about to break this time..." XD Jessie we love learning from you and also hearing your jokes, please make more videos =D
@@FreeKnowledge1111 lol I never have to wonder what Barry is about to break. I automatically assume it's EVERYTHING lol.
Thanks man, hopefully I can get a few out pretty soon. Thanks for the support!!
Well done Barry, when he saw that the regular bolts were bolted around the attachment, well then he took up the cord I calmed down, for it would be a bad idea to bolt such a big thing with watch bolts
Well done Barry what are you going to make of this billet ❓❓
What was the reason behind using the 1/2" endmill vs a multi insert shell mill? Other than perceived size/scale?
When I saw only half the shelf of those bolts was used to attach the plate, I nearly had a heart attack.... It just doesn't feel feasible in my mind! Is that clamping metho within spec for a part that size?
Sick! Do it!
Now I am curious when part are this heavy … can you machine them without fixturing. By just laying them down
Hell yeah so many things running through my head I'm amazed at the fixture choice.not it's design , it doesn't seem to be in comparison to with stand the forces necessary to have the regititty , and optimum spread of weight bearing on 4 un sizable location points in comparison in to length and diameter, the forces seem greater than it's ability to perform but Ive never used that fixture method but is the weak point the bolts holding into the job I'd question everything about it aswell ,so keen to see the performance of the machine and finish product and holding method being practical it's on the limit of functional I believe
TBH, the most sketchy part i have seen in that video, was at 8:43 - someone screwing two ISO 3266 eye-bolts into a heavy piece of metal.
AFAIK any of the mould-tool machine shops i had to design stuff for, had safety-eyebolts as must-have :D
At 7:36 the wall behind you, left hand😮 Boom😂
CANT WAIT FOR PART 2!!!!!💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥💥
you flippin’ tease. now i have to hunt down sketchy part two.
Barry the sketch king lol
“sketchy parts are our speciality” - Barry (probably)
Maybe sketchy is very subjective.
Having seen my former boss build his own make shift crane with a forklift, where he centered a 3m 100x100x4 tube over the forks with two wood pieces and claps as fixtures, to move a 1T piece of equipment was my imagination of sketchy. Best part was, that all that held the equipment to the tube was a 1T sling that also probably was not rated for 1T anymore, since single fibers already were separating from the loop and the protective tube also was basically half gone.
I also still don't know if the forklift ever had a road certificate, because we always drove it on public roads between the two properties he owned in the village.
When's part 2?
How are those Vero S clamps getting clamped? Is it pneumatic or hydraulic?
Hej från Sverige .... Har ni öppet för allmänheten i eran verkstad för guidade turer ?
The thing is how many new fixture tables have been built, then how many times this terrifying setup will happen.
My mind is blown
That's way more solid than 50% of the stuff I've done🤣🤣
12:12 no time for chamfer!😂
100% Full send it!!! Time to do some sketchy shit Duda Duda!!!
It's a well-known fact that no matter how big your machine is, the boss will come up with a rush project bigger than the machine.
Aint THAT the truth!!!!
When are you installing a big overhead crane???
Impressive master level kung-fu.
did you have to take into account the table moving?
When I first started programming CNC back in the 70's the machine came with a political manual, that described CNC machinists as the 'Samurai' of the shop floor. This is definitely a Samurai project
Yaaaaasssss SKETCHY!
One have to try sometimes new things just to hear how it sounds.
By the way we also use these words
"You will hear it"
I hope they do some deflection measurements while this 2200 pound chunk of steel is being machined, there is a high over turning moment on this piece and it should be interesting to see how well this Schunk pallet system keeps this monster glued to the table. Barry needs to put some safety cones around the machine when he starts cutting just in case this beast decides to launch itself out on the floor.
As my boss would say: "Clearance is clearance, Clarence."
Safety guys are freaking out with the free rigging
At 5:15 in the video in the top right hole i see scratches on the face of the part where it looks like the scrap bits of metal from the drilling operation where rubbing on the face. is there a way to mitigate this? i drill a lot of holes in one go and this happens all the time. is there a way to stop this from happening that doesn't include stopping the operation every 5 min to clear the chips?
Peck drilling to break the chips should make them fly away before nesting up and scratching the stock. It shouldn’t be a problem here, since the material will be either milled away anyway or the whole part will fly off and you‘ll have to deal with some minor other problems 😂
The only part that I would have a problem with is the V blocks used are not big enough for the round. Everything else is pretty standard sketchy.
Why were the half moon bolts not enough? They look like they were about 5/16" screws, where if those are 316 stainless, then each screw could handle a shear load of 2277.96lb. That combined with the weight of the part, I would think would be plenty to hold it.
Gotta sell schunk stuff
For the last 10 years I’ve been running aluminium tombstones held into my Matsuura MAM72-35v with a single stud gressel zero point. Just a 20mm deep M10 thread in aluminium😂
Swing it over 90 degrees and stick 40mm drills in it all day long 250mm up the tombstone for max leverage
4 studs will be bombproof
They actually make real fixture chain with cam locks.
why not clamp the v-blocks to the stock before loading it in ?
This is Skechtastic!
Only thing sketchy about the stuff shown in this video is the fact the shop doesn't have an overhead crane yet.
What’s the name of the song from the beginning?
I would use a G10 L50 in the safety header of the program to set max rapid speed parameter at 20% so even if the control is set to 100% it won’t try move at 1000+ IPM
I have done this on less rigid machines. It’ll work.
Personally, I'd set the rapid to 100% and send it.
Sketchy!
Pretty common to use chains to tie down big round stuff.
"Sketchy" Chip-storm Warning?
Dude is determined to keep that hair as long as possible. 😆
Skecky thing #1. Loading the machine with a forklift. The machine I run might be twenty years old, but at least I can load it with a bridge crane.