Testing Helical Tools 1/2" 3 Flute Aluminum Rougher and 5/8" 3 Flute 45 Degree Helix Finisher
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- Опубликовано: 2 окт 2024
- Testing out some Helical Tools that i bought. Its my first narrated video filmed on my phone.
All done on Fusion 360 and a Mazak HCN5000-ii
I've been running a vtc-300c for the last 3 months and i am smitten as a kitten. I learn something new about that machine every day. I am also a big fan of helical cutters. Still working out the bugs as far as the post editor we have but i couldn't be happier.
I work at Mazak! i actually am the one who cuts the bases for all the machines ! Im glad to hear you like our machines.
Very Impressed.
Wow
Hey Michael, I have a proprietary Carbide end mill I market that is called a Wisp-R-Mill. It will cut every bit as good as the Helical for probably less than half the cost! Raptor Tools, LLC, out of Deltona, Fl. Give us a call.
you absolute madlad! what a capable and productive machine that must be!
This is what I'm trying to convince my boss to get, he was surprised we're able to rough 6061 at 12,000 RPMs, 1500sfm running at 120 IPM .005 IPT. I found these tools and was like "hey look at this shit!" He couldn't believe it lol
Great stuff man thanks for sharing. I have a 50hp horizontal I've been trying to push to the limits, I'm comparing notes to your video.
Pete, this is Ed with Raptor Tools, LLC. I have a 3 Flute end Mill called the Wisp-R-Mill, that will do everything the Helical tool can do for less than half the price! I have taken my 1/2" Wisp-R-Mill and I have run the following parameters:
.325 Radial DOC
.700 Axial DOC
10,000 RPM
350 IPM!
You can rough and finish with the same tool. (386) 215-786. If you wish to talk!
Federated doesn't change the size of the chip rather increases the rate to which chip is cut ,same as inthe program
Awesome! I couldn't help but to chuckle when bumping the .625" up. How do you like Helical EM on ferrous material?
Keep max spindle load in the long time . Is it good for spindle ?
The only issue you are going to run into really is heat building up, exceeding the capacity of the chiller, which will make the machine stop until it is cooled down.
Where are you located? Did the chip bin say rochester on it? If so I am down the road in buffalo running a 5 axis mazak. 1st time on a mazak and it's not bad. Love running horizontal over anything else.
I have already test this end-mill, i get better result with the 35° helix without coating cost 2/3 of the price , less load on the spindle and smoother sound , 12000 rpm ,1.5*D of DOC, .006" ipt, 30% WOC for a 3/8 e-mill without any problem, but kennametal/sandvik carbride lasting longer....
Good to know because I made those 35° helix w/o coating my standard for roughing and finishing non-ferrous material
Beauty! running at 17krpm gets the job done
I would suggest using G95 feed per rev. Then you just adjust the rpm and the feed per rev is locked in.
i was increasing the feed per rev in the video, and nor do i really ever use G95 other than in tapping cycles in normal programming
Really taking it to town!
As I could make out your machine runs on a Matrix control and you programmed the toolpaths in fusion?
Quick question: What post processor do you use?
I am currently adjusting one for our Integrex and am having some trouble with the G54 work offsets, it only runs on G53.5 (Mazatrol Work offset) at the moment.
I downloaded a post processor off the internet and modified it to work with the machine. The mills seem to be easier to get the posts to behave then the lathes - especially for live tooling and milling - in terms of how it spits the code out.
Ok, thanks for the reply! I guess I'll just have to keep on trying
Nice machine!!!!
Great video
amazing !
nice to see someone running a horizontal for once. I get a bunch of videos fed to me from youtube with vertical machines. slow motion
I love my horizonals
@@mjshorty19 only way to go, unless you like wasting time loading parts on a machine not running or touching off tools in a machine with tiny magazine. Horizontals rip.
@@50STUNT yes and being a palletech system the production is much better.
@@mjshorty19 wow, next level!!
Mill turner enters the chat: xD
Why he uses a Helical Tool for Roughing, when he's not doing a Helix??!!
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