I built this Sturdy Front Rack by Modifying a $25 Bending Tool!

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  • Опубликовано: 19 ноя 2024

Комментарии • 441

  • @EdwardJoy
    @EdwardJoy Месяц назад +197

    Lmao "With a modified $25 bending tool! (And a full machine shop, welder, and decades of experience)" 😂 Excellent fab work, nice rack!

    • @tballew
      @tballew Месяц назад +13

      lol right? "... especially considering I used the cheapest tool possible" and a mill, lathe, TIG welder, fixturing table, bench vise, machinists vise, drill press vise, band saw, belt sander, hydraulic press, sand blaster, countless hand tools, and custom jigs and spacers 😆

    • @Fetherko
      @Fetherko Месяц назад +2

      + CAD Software ​@@tballew

    • @Penofhell
      @Penofhell Месяц назад

      My thoughts exactly haha. Titles says "with a 25 bucks tool" then goes on to show pristine welding table, TIG welder, milling machine, bandsaw and so on.
      Although to be fair @Fetherko Fusion360 is free for hobby use. I would have recommended Onshape for stuff like this because it makes it much easier to share designs... And let's be honest, Onshape is better than F360, I'm not scared of the pitchforks !

  • @keinschwein8467
    @keinschwein8467 Месяц назад +134

    More racks (and also the paintjobs ... and more bike components in general)! Now want to see you do one in thin-walled crmo tubing.

    • @0mu488
      @0mu488 Месяц назад

      Aye!

  • @NottinghamshireNick
    @NottinghamshireNick Месяц назад +128

    I’d love to see an episode of painting bikes please. Loved the build.

  • @Brian18741
    @Brian18741 Месяц назад +100

    No real interest in bikes but I've watched all you bike videos, i love the engineering, fabrication and problem solving. Excellent work as always. 👌👍

  • @tryaluck
    @tryaluck Месяц назад +10

    As a pipefitter who has used loads of these benders and made quite a few, you did a really good job.
    If you make a mistake when bending, if it's just a small amount you can correct it with a heating torch. Heat a small spot on the outside of the bar or pipe on the side you need to pull out, then let it cool. Then repeat on the inside on the side you need to pull in, rinse and repeat until you get to the dimension you need.
    I've always called this technique ringing, but not sure if it's just the name that the guy who taught me, gave it.

  • @OperationDarkside
    @OperationDarkside Месяц назад +41

    Yes, more bike accessories, please.
    I rarely do metal work, but most stuff can be replicated with wood, so this is very interesting.

    • @ebayerful
      @ebayerful Месяц назад

      especially the bending is easy with wood. oh wait :D

    • @Cyromantik
      @Cyromantik Месяц назад

      @@ebayerful Good point! I mean, you *can* bend wood, but you need a large steaming chamber and a form on which to bend the wood. On the other hand, rather than bending it's easier to just plan ahead and cut your wood in the shape you want and add reinforcement if needed. Bending metal is far quicker, cheaper and easier, but people build with wood because they like how it looks and feels, so it's not always about what's easier, I guess.

  • @kleckerklotz9620
    @kleckerklotz9620 Месяц назад +36

    Yes, please. Show us how you paint bikes. Would love to see that.

    • @msk3905
      @msk3905 Месяц назад +1

      Disassemble, put on a stand, sand smooth or down to bear metal if needed, if bare metal spray with metal etch then primer then paint following paint instructions. Lastly cover with clear coat.

    • @paulwithers9194
      @paulwithers9194 Месяц назад +2

      I wanna see cammo paint in action!

  • @leslieaustin151
    @leslieaustin151 Месяц назад +17

    More bike accessories would be of interest here. This rack, for instance, is also relevant to motorcycle use with a few very small modifications. I’ve already made 3 racks for my motorbikes from 12mm steel tube, but solid alu is an attractive alternative. Thanks for the video and the ideas. Les in UK 🇬🇧

  • @milvus6765
    @milvus6765 Месяц назад +12

    I am delighted with your work. Well done, master. I will say one more thing - if I, like you, had this pipe bender break the first time, then in the next second it would already be lying in the trash. And you showed that any technical problem can be solved with an engineering approach.
    Once again - bravo.

  • @joshmofosho
    @joshmofosho Месяц назад +11

    I am only half way through the video. I love cycling and machining.... and it is HILARIOUS watching you chase the issues through the project. Every time something happened I laughed and said "that's me right there. yup. exactly what i would've done" great video. I have been wanting to make some paniers/ racks because i also carry ridiculous things on my bike. this was fun and informative

  • @onewa712
    @onewa712 Месяц назад +10

    AMAAAZZIING job! you totally created like the best rack I've ever seen, and the bending tool that ended having like a quarter of its former self was hilarious 😂😂😂 awesome video and build

  • @xmetal280
    @xmetal280 Месяц назад +6

    I love this project! Your craftsmanship is always top notch and I particularly enjoyed how you took a cheap tool and were able to modify it to your needs. Great work and really fun video to watch!

  • @campbellpaul
    @campbellpaul Месяц назад +7

    If the weld is done right, it will be stronger than the base metal. You're a skilled fabricator to accomplish such good fit and finish on that part; subbed

  • @spinyuk
    @spinyuk Месяц назад +17

    'vice-ception' made me laugh. amazing work as ever!

  • @AdmitthatijustdiditX
    @AdmitthatijustdiditX Месяц назад +1

    My two worlds colliding is so satisfying! I've been thinking about machining projects at work, that can apply to bicycles, and racks were definitely the first thing I thought of! Truly enjoyed this video.

  • @davegillett4036
    @davegillett4036 Месяц назад +3

    I’m here for the bike content! I’m also here for all the other content too. I really enjoy your approach to solving problems.

  • @klasbjörnstedt
    @klasbjörnstedt 16 дней назад

    Hello Phil. I built a front rack to my son in your type because the only good one to buy was so expansive. I built it with scrap irion. I test it with 10 kg on a bumpy track and it seems sturdy enough. I think the trick is holding the size down.. The raw meterial I use was 12 mm steel tube and flat bar for the rack. i used a similar dimension angle iron for the stretchers. I bent the tube with a spiral around a water pipe and weld everything together. The steel was free from a scrapbox in a metal work shop close to me. The only thing I had to buy was a bottle paint spray.
    Work time was 1.5 hour for cutting and welding. I am not a good welder so the afterwork with grinding, finishing and so was around 3 hours.. the weight is just over 1 kg.
    So what I mean, your way is very complicated. But you have my love and respect beacause I guess ypu like the project and your rack looks better than mine. And i like your video.
    Metal working is not my thing. I like wood and some of my projects is sometime totally unnecessary. But I do it for fun.
    Best regards Klas from Sweden

  • @LordHolley
    @LordHolley Месяц назад +4

    Very nice job! Next time you use the bender, add some grease. It will bend far easier and minimize scoring.

    • @PhilVandelay
      @PhilVandelay  Месяц назад +2

      I did add some oil based lubricant (you can see it in some shots) but yeah, grease would probably work better

  • @carlneville2088
    @carlneville2088 Месяц назад +17

    A man after my own heart. Spending untold hours making a tool to improve something . When you could have bought a thing that woud do the job for 5 bucks on ebay.

    • @garygerard4290
      @garygerard4290 Месяц назад

      Cool video - I love making due with materials/tools.
      I'd think a few drops of oil would reduce drag on the tool.

    • @Biru_to
      @Biru_to Месяц назад

      ​@@garygerard4290 watching the video, he sprayed copious amounts of something on the tool / material, probably oil. 😊

    • @garygerard4290
      @garygerard4290 Месяц назад +1

      @@Biru_to I saw that later on after posting my comment - thanks

  • @portmanteau.
    @portmanteau. Месяц назад +8

    More bending projects in general would be cool.

  • @kevinsimmons8351
    @kevinsimmons8351 27 дней назад +1

    I would be interested in seeing a video about painting bike frames. I am hoping to re-paint my Surly this winter.

  • @marcellocapone4925
    @marcellocapone4925 27 дней назад +1

    Immaculate work, sir.

  • @stewcrane3441
    @stewcrane3441 16 дней назад

    Very pleasurable to watch you develop and build this.

  • @guywihn1658
    @guywihn1658 Месяц назад +1

    I'd be very interested in a bike painting video. Nice job with the rack!

  • @slicedbread9003
    @slicedbread9003 25 дней назад

    I had a bike that I was experimenting with at one time. While I wanted to paint it, I was changing too many things to do so. I had a buddy that was a duck hunter and he camouflaged his stuff with camo tape. So, I bought some and taped over the frame of the bike. It wasn't bad. Nice job on the rack. That is the reason for checking out this video. Cheap tools have a purpose and so does fail fast, learn and move on.

  • @rinkinkel
    @rinkinkel Месяц назад +1

    The bearings on the headstock are next to go. A heavy-duty rack like this is better mounted directly to the frame. Also, the weight of the load will influence the balance and steering less. Great video.

  • @nicholascowlan7743
    @nicholascowlan7743 16 дней назад

    The narrative is excellent, as is the engineering. Thanks for posting

  • @relampagowheelery
    @relampagowheelery Месяц назад

    You never fail to impress Phil. More, this is my place of calm -- I watch the videos and I think I hear myself humming "A-oooooooom..." every time something is milled. LOL! Yes to painting bikes Please -- the one thing I completely dislike mostly due to the effort and how often a rattle can approach simply does not ever last coupled with its general toxic nastiness. I dream of an in-house powder coating situation at shop Re:Ciclos, but I'd love to hear your thoughts on this in general. Thank you always Hermano!

  • @shane0clock716
    @shane0clock716 Месяц назад

    One of my favorite things is watching how machinists and fabricators approach and overbuild solutions to problems in their hobbies.

  • @aimanapril24
    @aimanapril24 Месяц назад +1

    Love the inclusion of your problem solving. Top notch as always !

  • @Bimp_Lizkit
    @Bimp_Lizkit Месяц назад

    Love your philosophy on cheap tools. Completely agree. Its about expectations.

  • @Nix_sound
    @Nix_sound Месяц назад

    Superb build. I modified an aluminium rack recently to fit my needs, but I'd love to make the whole thing from scratch. I made the support arms from 10mm aluminium tubing and used easyaluminium weld rod, with a map gas torch. I'll be honest, I blew through one and had to remake it, but I think I learnt a lot about focusing the heat. I'd love to be able to weld. Great video, new sub added.

  • @iphar
    @iphar Месяц назад

    Oh, my god! The rack came out absolutely gorgeous! 🤩 And I don't think you could have made it any sturdier while keeping the weight down; congratulations! The only think I would do differently is a coat of PU paint/varnish at the end. You've got so many nice tools.

  • @FPR
    @FPR Месяц назад

    I don't have a bike but I loved the video. I don't have any of the tools here, but I do have a dremel, and sometimes I have to make modifications to things I have or make small custom parts out of metal or wood, and the sense of accomplishment I get from doing so is hard to describe.

  • @charlesissleepy
    @charlesissleepy Месяц назад +2

    If the paint fails, you have a perfect opportunity to learn how to anodize aluminum

  • @TheAnimal191
    @TheAnimal191 Месяц назад +11

    This video had lots of components I liked. It was frugal, innovative, resourceful, practical and it solved a real world problem. Excellent. More bicycle content is very welcome!

    • @robertomalatesta6604
      @robertomalatesta6604 Месяц назад +2

      I wanna go frugal; by me a tig welder, a welding table, a lathe, a mlling machine, a bandsaw and oh yes a 25$ hand bender. 😁

  • @Dutcharmytent
    @Dutcharmytent Месяц назад

    I made a similar front rack last year, using M8 studding , comes in 3 metres lengths from most electrical outlets. Used to hold up cable trays. I used the same bending tool. I also used M8 connectors and several assorted M8 EURO clamps on the stem and handle bars all very cheap. Bolts together. No welding. Made six racks so far.

  • @runningman4459
    @runningman4459 Месяц назад

    Your engineering is second to none. Fantastic 👍🏼

  • @andyamos8594
    @andyamos8594 Месяц назад

    Brilliant! Almost totally reconstructing the "cheap" tube bending tool. And yes, at least cheap tool get you going and if they help you get a better idea of what you need when upgrading😀

  • @longlog_cargo
    @longlog_cargo Месяц назад

    Richtig schönes Abenteuer ❤
    Die Speichengeschichte zeigt mir, dass es gut ist, dass ich immer 2 Speichen im Lenkerinneren dabei hab.
    Hab mit dem Lenkerende als "Plätzchenausstecher" zwei Kreise aus ner alten Isomatte ausgestochen, die Speichen da durchgepieckst, und in den Lenker gesteckt. Klappert nicht, und fährt mit, bis ich sie mal (hoffentlich nie) brauche.

  • @tmeinc
    @tmeinc Месяц назад

    Beautiful job! I also buy an economical tool and proceed to spend many hours making modifications and additions until it works. Then, having learned a great deal, I realize how to do the same job more easily using something I already have.

  • @matthewpeterson3329
    @matthewpeterson3329 Месяц назад

    Great video. Most of the bike projects can be carried over to custom components for motorcycles and scooters. Who doesn't love a custom part. Thanks for the ideas, Phil.

  • @williamschultz298
    @williamschultz298 Месяц назад

    Good to see that you're still alive and we would love a bike painting video!

  • @simoncornelis9240
    @simoncornelis9240 Месяц назад

    I do stainless steel pipe bending in factories for a living for a few months and it's actually easier to measure and bend the tube one bend at a time from left to right. It involves less math and the tool is less likely to hit other bends. The follower die on my tool has two wheels and markings to visualise where the pipe will end up after bending it. Which facilitate grandly the process

  • @richmond411
    @richmond411 Месяц назад

    What a fantastic channel for bike- and tinkering-nerds like me. Thanks!

  • @ALAPINO
    @ALAPINO 16 дней назад +1

    As a fellow machinist, I approve of this debauchery. 😅

  • @Infinitesimal-ho7it
    @Infinitesimal-ho7it Месяц назад

    Yes, make more videos about painting bikes and more accessories!

  • @garywilliams2375
    @garywilliams2375 Месяц назад

    Something to consider regarding paint. The step on my Range Rover was forever getting scuffed and worn through where my foot falls. I found that the best paint by far was the High Temperature Barbeque spray paint from Lidl. Tough as anything and cheap, The rack looks great BTW

  • @ricardoaraujo5223
    @ricardoaraujo5223 20 дней назад

    This is the first time that I have seen your video but to me is excellent, thank you very much for this ideas specially for the light location. Congratulations. Go ahead..

  • @paullydca
    @paullydca Месяц назад

    I'd love to see more bike accessory builds. Great rack solution, looks amazing.

  • @nickdubois8218
    @nickdubois8218 Месяц назад +1

    I don't care what your video is about necessarily. I'll watch it regardless :). Good job with the drill chuck while milling! Trigger engaged

  • @riverlovejoyi1497
    @riverlovejoyi1497 Месяц назад

    Exactly my philosophy about trying out cheap tools as well and doing some mods. Thanks!

  • @pbsluvr312
    @pbsluvr312 Месяц назад

    Thank you! You are an excellent teacher and skillful!

  • @superfrog7429
    @superfrog7429 Месяц назад

    Love your video's, for my last holiday I also had to build my own rack to fit on a fox 36. I used 10mm by 2mm aluminium tubing very strong did some enduro tricks with it. I used a cheap bender for copper tubing an polished the channeling of the bender and aplyed some grease worked verry goed and no scratches

  • @1111757
    @1111757 Месяц назад

    i'd love some more rack building content! i might also buy plans. bike racks are stupidly expensive and usually don't even fit well so i've always wanted to build diy bike racks for all my bikes.

  • @Ukuleleal
    @Ukuleleal Месяц назад

    Excellent video. The rack looks great, but the thing I enjoyed most was how you solved each problem as they arose. Just off to check your other videos. 🙏

  • @KrzychuSroka
    @KrzychuSroka Месяц назад

    I am full of admiration for your work. I really enjoy working in the workshop and building bicycle equipment with my own hands. Respect :)

  • @Neudezign
    @Neudezign Месяц назад

    I'm a bike nerd and I would absolutely love to see more bike content. The rack turned out beautifully, nice work 👍✌️

  • @garyjones2582
    @garyjones2582 Месяц назад

    Very nice work Phil.. I love to watch people build things that think outside the box.. I'm interested in purchasing a missile silo and would love to hire people like you that have great fabrication skills... Phil thx for bringing us along on your adventures.. Take care my friend and God Bless....

  • @branchandfoundry560
    @branchandfoundry560 Месяц назад

    Clean end product and as you say, a good learning experience. That's a solid win!

  • @tal121966
    @tal121966 Месяц назад

    Looks so much better than my Allyn diamond front rack. And is obviously much stronger. Great work!

  • @howder1951
    @howder1951 Месяц назад

    Nice build and exquisite finishing, Very nice design with those threaded holes and solid rod. Enjoyed very much, cheers!

  • @yetzt
    @yetzt Месяц назад +2

    Your videos always brighten up the day :)

  • @nikfish1
    @nikfish1 Месяц назад

    I cannot believe you have such a well equiped shop, and a temu pipe bender lol. Nice job!

  • @mrclize
    @mrclize 26 дней назад

    This camo paint job is sick! I'd love to learn how to do that

  • @lokinya
    @lokinya Месяц назад +1

    Nice work! I still don't understand how front racks got so popular and totally dismiss the one in the back, though. The first thing I did when I bought my new bike was to remove the bulky front rack and install a proper one on the back of my bike for removable bike bags. On the steering bar, I mounted some rubber lined pipe clamps on both sides with hooks to hang large grocery bags from. I can haul a lot with that setup. :)

    • @PhilVandelay
      @PhilVandelay  Месяц назад

      For me it's mostly that I never trust my stuff to actually stay on the rear rack especially on bumpy rides. If it's in front of you, you can see what it's doing and even readjust stuff when it shifts during riding. The other part is a question of style I guess, I can't put my finger on it but front racks just look better to me

  • @mheermance
    @mheermance Месяц назад

    The rack is gorgeous. Great work

  •  Месяц назад

    Drill miller here also. Sometimes you simply can't be arsed to mill with a mill chuck, and to be honest, drills often do a decent enough job.

  • @joshuaanothereraseddad
    @joshuaanothereraseddad Месяц назад

    First video I've encountered of yours and you definitely provided some good chuckles. Many thanks!

  • @GarishMotley
    @GarishMotley Месяц назад

    vice-ception is just perfection there, bravo

  • @adrechsel
    @adrechsel Месяц назад

    Fully agree with your take on "cheap" tools.

  • @cushmfg
    @cushmfg Месяц назад

    That looks REALLY nice. well done

  • @secondlifebikes80
    @secondlifebikes80 Месяц назад

    Awesome workmanship!

  • @fulljackrackoboe
    @fulljackrackoboe Месяц назад

    Lovely! Anything related to building bikes or stuff for bikes will be more than welcome.

  • @DaveMcIver
    @DaveMcIver Месяц назад

    Great innovation, great skill and excellent outcome. Always enjoy your videos Phil. Keep them coming!!

  • @CreativeFishDesignsCharlotte
    @CreativeFishDesignsCharlotte 24 дня назад

    is Def a graval bike , i thought I was the only one , hunting and cycling got to love it man , thank you for the how too I will be using

  • @geraldevans2688
    @geraldevans2688 14 дней назад

    Love that German Craftsmenship,excellent job.

  • @bueltge
    @bueltge Месяц назад

    I decide to use the Pelago rack, that you show in the start of the movie. I have modified also the screw connections to do not use nuts, only screws with thread in the material of the rack. Your work is really fine, but I would miss the space for my internal cable routing. I have the samples inside the rack. I use also the light inside the rack, so that I have more safety for the light in a crash or only a small contact when investing.

  • @vinyltheif
    @vinyltheif Месяц назад

    Looking great! Although I was surprised you hadn't machine (or filed) a concave on the end-faces of the cross-pieces

  • @2000bvz
    @2000bvz Месяц назад

    I love all things bikes, so more please!
    And I am in the middle of painting my bike right now, so... a video on painting would be great even if it comes too late for my specific project.
    I also dream of learning how to machine someday. And as to welding well... I started building one of your cargo bikes from the plans I bought from etsy... but apparently I am not good enough at welding yet. I kept burning through the cromoly walls of the donor bike (both trying MIG and TIG). I am signed up for a follow up welding lab session (the only place I can get access to a welder) where I can try it again. So my fingers are crossed that I will someday have my own cargo bike.
    Anyway, I love these videos. Please keep them coming! Thanks

  • @davidmcconnon2800
    @davidmcconnon2800 Месяц назад

    great job. Love a bit of aluminium machining.

  • @rodrigolopezmaya5974
    @rodrigolopezmaya5974 Месяц назад

    Bro I really like your videos they give me peace of mind at the same time I am learning new stuff. I would love a Workshop tour

  • @prgnify
    @prgnify Месяц назад

    1- regarding painting bikes or bike accessories, whatever you feel like doing and posting is appreciated.
    2- you should leave an affiliate link for the torch

  • @connormcadams6387
    @connormcadams6387 Месяц назад

    Ive been looking to go through a similar process for my bikes! I cant tell you how much this has helped! thanks!

  • @richard-j
    @richard-j Месяц назад

    Really nice. Been thinking about something similar. Bigger than yours, but smaller than the mega-basket I now have on my Orbea e-Katu. Thank you for the inspiration, and great video. 👍

  • @Noman3
    @Noman3 Месяц назад

    Yes to more bike accessories, and bike paint job videos!

  • @alexcatto1432
    @alexcatto1432 27 дней назад

    You can anneal aluminium by heating on a stove top or something. Put some soap on it and when the soap turns black that is hot enough and let cool. It will stay soft for a few days. Easier to bend like that.

  • @bricklearns
    @bricklearns Месяц назад

    Yes! I’ll watch any and all bike and tool stuff you make

  • @lectro5418
    @lectro5418 Месяц назад

    Nice. Power back on in 5 days, not bad. Back in 89, we were with out power 11 days , my parents were without 34 days. I feel for you a bit. Get use to it more coming. THIS episode power was off only 15 hours. As a lineman, my grandson goes around the nation restoring power

  • @matthewmoilanen787
    @matthewmoilanen787 Месяц назад

    As usual Phil an exelent solution to an annoying problem. Super nice and tidy work as is your way. Always looking for fun little projects to do aren't you Phil.

  • @curtisbullock9739
    @curtisbullock9739 Месяц назад

    Love seeing this process! Great work!

  • @krisley5178
    @krisley5178 Месяц назад

    Very well done Sir. My only advice would be to never pull against the moveable jaw of the pliers. Nor an adjustable wrench, nor vise-grips for that matter. Always pull on the stationary jaw.

  • @robwgeorge
    @robwgeorge Месяц назад

    Awesome job. Yes to bike painting. Yes to more bike accessories. Thank you.

  • @air-bud
    @air-bud Месяц назад

    I've always liked the adjustability of the nitto m18 rack with solid struts, but never really liked the size of the rack or the flat mounting plates as it just never looks elegant enough. Your solutions with this rack were very nice. Good job with the build! I want to see more of your rack designs. Check out pass & stow racks for some design inspiration.

  • @Eskatologist
    @Eskatologist Месяц назад

    I just love you videos... informative and interesting... not sure I care enough about paint to watch painting specific videos, but knowing your videos they'll probably be better than watching paint dry... ;)

  • @mozismobile
    @mozismobile Месяц назад

    Definitely a fan of DIY bike racks and would like to see more accessories that I can copy :)

  • @harrycaul2494
    @harrycaul2494 Месяц назад

    Superb work and great video and explanation, thank you !

  • @sealinseguro
    @sealinseguro Месяц назад +1

    12:18 mini handlebar!

  • @stevenclease6500
    @stevenclease6500 Месяц назад

    Great build, I'd love to see more.

  • @MakeEverything
    @MakeEverything Месяц назад

    Nice work!