Which Type of Wire Should I Use for My EDM? PRODUCT COMPARISON!
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- Опубликовано: 29 ноя 2022
- Is it worth investing in high-end wire spools for your wire EDM applications? Let's find out!
When it comes to wire EDM spools, there's no lack of options in the market. From brass to coated wires, the range of choices is wide - and so is the range of prices. Investing in high-quality EDM wires generally results in higher productivity, better part quality, and ultimately more money. In some cases, however, a medium-quality solution might be delivering the same results. How do you know what's the best option for you?
In this episode of Learn to Burn, Steve Michon from Zero Tolerance answers that question by showing how he and his team typically evaluate different EDM wires.
Steve compares three wire types (Zinc premium, zinc coated, and standard brass) by running the same program and looking at how long each wire type took to complete it. He then compares the cutting times and the spools prices to take an informed decision.
What's your go-to EDM wire type? How do you typically select it? Share your experience in the comments below!
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ABOUT "EVERYTHING EDM - LEARN TO BURN"
When it comes to EDM, the guys and gals over at Zero Tolerance are the experts. This show will cover all things electrical discharge machining, with brand-new episodes dropping every month.
Learn more about Steve's business Sunspot Tooling: www.sunspotedm.com/
Facebook: / sunspotedm
Instagram: / sunspot_tooling
Learn more about Zero Tolerance: www.zerotolerancecnc.com/
Instagram: / zerocnc
LinkedIn: / steve-michon-290091109
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This is so cool to me. I want a wire EDM machine to be the next machine I buy to learn how to use. I have never seen a wire EDM machine run before and I'm a total noob so these videos are super helpful.
Thanks for watching! We're happy to answer any questions you have if you end up getting one. We didnt have one in our shop for almost 8 years and when we finally got one, it was a game changer.
@@zerotolerance8262 Thanks! I'm a newish 1 man shop (3 years into being full time) and I love the hunt for making a better part and that's making me want a wire EDM next
You can also change the skim technology on wire feed from 8 to 6 also.
I've noticed a lot of you guys using ESPREE. I'm still using Mastercam for programming. Not a lot of support for EDM with Mastercam Most if not all my stuff is 2D. I do very little taper work.
I cut a lot of Neodymium magnet materials. I use a .012 zinc wire and on a 2.00" block I'm getting about .055 IPM. I'm curious at how much faster that expensive wire you mentioned works. I've been researching Molybdenum wire cutting machines too. They seem much faster, but not as accurate. Most of these magnets are ±.005", so that may be an option.
Do you need a post processor for WEDM ?
Off topic but I noticed you have a Darex drill sharpener. How do you like it? We are thinking about getting one and would appreciate your feed back on it. Thanks, Todd
We just got it, and so far so good we really like it.
Practice drill sharpening by hand and it will pay off!! I sharpen and split 1/8" drill bits with a belt sander! My guys think I'm a GOD. These young kids don't get it! I worked in a shop when I had 3 kids at home waiting for me! I couldn't afford to get fired! I did finally get appreciated by someone else!!
Hello, we have 1998 Agie Evolution 2 Agiecut and did same test and got total machine time 36min. Erosion time was 31min. We have 0,25mm zinc wire. What makes such a time difference?
The Zinc coated wire has a more porous surface which allows for better material removal then normal brass.
Try bedra wire gapstar 9 for rough and cut time reduced to half trust me
Dose recycleabilty have a effect on choice
What about maintenance costs
If you can find an honest recycler. That's a dirty business. I found a decent one. Here in Los Angeles, I can get about $2.80 a lb on scrap wire. The last guy was giving me $.75 and going lower each visit. I ran into him at a gas station, and he got so scared he left without getting gas!