Behind the Scenes: Crafting Polyurethane PU Sponge Black Foam Sheets! 🏭🧽
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- Опубликовано: 26 апр 2024
- Back by popular demand, dive into the mesmerizing process of creating black polyurethane sponge foam from scratch! Following our hit video on white foam, this sequel explores the same fascinating journey, this time with black foam sheets. Watch as we transform raw materials into the sponges you use every day, revealing the magic behind the color change and the intricate details involved in sponge manufacturing.
🔍 What You'll Discover:
The unique aspects of working with black polyurethane foam.
The full production line from foam creation to the cutting into sponges.
Insight into the color-specific processes and their implications.
👍 Why Watch?
If you loved our white foam video, see how black foam adds a twist!
Perfect for fans of industrial manufacturing and science enthusiasts.
Expand your understanding of how everyday materials are tailor-made.
Make sure to like, subscribe, and click the bell to get notified about more behind-the-scenes content from the world of material manufacturing!
This approach leverages the familiarity and success of your previous content while emphasizing the new and unique aspect of the black foam, likely drawing in previous viewers as well as new ones interested in the specifics of the manufacturing process.
![Cleaver Restoration [Black Cleaver With Ebony Handle]](http://i.ytimg.com/vi/qoqfCg-qs3E/mqdefault.jpg)
lol bro this bread looks so nice 🍞
You should make your own and try it, buy polyurethane and don't forget the butter.
@@Marvin.45 thx for the recipe bro
@@spectralbeast2185 forbidden bread loaf
@@Sato-kg5ij OMG that is true
That factory looks cleaner than most of the restaurants they show on here so probably safer.
The blade sharpener built into the saw is sweeeeet
I'm in love with it
Wouldn’t it make the blade last less time?
@@cristalline461 it's a consumable and need really sharp blade to not mess up that whole poly cake
А что, это лезвие так сильно тупится, что его каждую секунду надо точить?😳
@@rme5995 maybe there's an on/off switch to control how often it sharpens without having to stop the job. 🤷🏻 But I don't know. Who am I?
雖然工藝技術有點落後，不過還是佩服辛苦工作的人們👍
I honestly never knew it started out as liquid like that! That is awesome
I've worked in the polyurethane industry for 7 years, and yall need resporators like yesterday..
not in Pakistan 😂
well, the company probably can replace them at moments notice
Can you hear the baby coughing in the background?☠
their health is worth less than the price of a respirator
How did you spell polyurethane correctly but not respirators?
The funniest part is no matter how hard, heavy, dangerous and dirty the job may be, these guys are always rocking them sandals
They have the moses 5s on
PPE got nothing to say
Security sandals
And always rocking 10 toes
💯
Спасибо интернету,хоть на старости лет увидела как делают поролоновые матрасы 😮😮😂
А ещё знай что они очень вредные и то что они без защиты работают долго не проживут
@@dredmacis2995that's part of the reason why these types of jobs are moved from 1st world countries to 3rd world countries. Less hourly pay, more mandatory overtime, no govt inspections, no insurance etc. Shame on these corporations for not making sure all of their employees have safe working conditions.
Homens santos , trabalhadores admiráveis resolvendo com seu suor nossas necessidades!!
Almost a relaxing ASMR job hearing that foam cut all day. Its cool to see how it's made and how it keeps its form and everything after. And how you can toutch it without chemicals going into skin when it's dry.
The forbidden chocolate sponge cake 🍰
Came here to make this comment lol
same😂😂😂 thanks bro
So crunchy 😂
You can eat the forbidden chocolate sponge cake 🍰🍽️
DAMN IT! Beat me to it!
Always wear protective flip-flops
Burgerking Halloween bun
Good point! They will always protect you from extremely painful chemical burns and falling heavy objects 👍
P.S. Bun is burned though
😂😂😂😂
😂😂
@@moemenalkholy2239 protective shoes doesn't cost millions. Damn..
Да , полиуретан , очень вредное производство . Здоровья вам и всем .Любви ❤❤❤
I love this bread 🍞😋
We never stop and think of how hard people around the world work for our comfort and leisure time .
have you been under a rock for the last twenty years? That's all we ever talk about.
yeah we always stop and think about it
You think the plastic for our products is sourced from cottage industry like this? Rather than huge factories?
Speak for yourself. I think about thus daily
You work hard to afford it. Not like the goods are free.
I work in a US factory and we make foam. The process is the exact same except we mass produce so instead of a block like they made we make long buns that can be 50 feet long. After they cure between 24 and 72 hrs depending on the foam type, we cut them into blocks like the one above and the process is the same 😁
Did you guys wear respirators or mask, any kind of protection from the chemical?
And I assume you have worker's protections, sick days, (maybe) a living wage, PPE (masks, gloves, etc) and so on. I hope so anyway
Chemical name please
Where to b purchase? Can these be used under carpeting? Looks soft and bouncy
@@avibikramrana5356PUR also known as Styrofoam or Polyurethane
يعطيك العافية ويوفقك ويرزقكم من فضله وكرمه وجوده يا الله ❤❤❤❤
This looks so comfortable to sleep on
With all of their equipment limitation, their creativity is amazing!
They’re also going to have horrible lung issues.
@@THNDERHDS I believe with their condition, having meals for them and their family is their top priority.
@@user-eo8zu2hg1e With how they're working not for long🤷♂️
Boomer ah comment
رتلؤرهغ
Respect for hard working people
👍🤝🏻
Love the carousel. Makes it nice
The most hygenic work I see from thes guys
Первый раз увидела, как изготавливают поролон!
Это черный поролон! ☝️😲
Это совсем другое дело)
А я первый раз увидел где и кто.
чернолон
@@heroin4941 Я бы сказал карболон
It's nice knowing that the foam used in that expensive Pelican case was originally mixed in a rusted burn barrel.
Forget the rusty barrel, the working conditions are abysmal. Imagine the fumes and breathing it all day. As usual, the west goes to the lowest bidder for maximum profit
You ain’t got nothin heady enough to complain about rust flakes. Chumlo
More like Apache. I think Pelican would use something a bit different. 😂
Что это и для чего используют?
@@Turkistan_22 это поролон для мебель
Yay just what the world needs more plastic foam
Bless them and their hard work
I love how they’re wearing all kinds of safety equipment while working, safety first always
You should really boycott there business if it affects you that much.
Safety flipflops
Safety dresses
Dying might be better than $0.43 a day
Dont buy cheap 💩then , but then u dont bother about safety i guess
That big cutting machine looks like something the Penguin will put together to kill Batman and Robin with maximum drama and anticipation!😅😅
Lmao
Yeah a lot of killing machines look like industrial stuff lol
Except he'd leave the room because he apparently had somewhere more interesting to be, before they escape
You could totally kneel there with your arms up screaming before being chopped in half
@@ErikpdxHAHAHAHA so right
OMG. Why can't they just make beds like that??? Seems straight forward. I want that as my bed.
Ughhh yeahhh that’s the best foam right there ❤
В первые за свои 58лет увидала как же делают поролоновые матрасы, классно 👍❤
Я тоже
eu também não sabia como me chamo Eliete Deus abençoe a todos
@@shavkatkholov6808 me too
Теперь начните все снуля🤣
Would be a wonderful business to start for helping the homeless 😺
Вааау, столько работаю с поролоном, и впервые вижу как его делают 👍👍👍
Это хлеб бородинский )
@@iva_anapa Хлебушек Бородинский со вкусом паралончика)))
Вкусный хлебушек для братишки!
Ценник зато на паролон лютый , думаю себестоимость мелочь , зато в продаже накрут бешаный
Quem não sabe pensa que é uma fábrica enorme mais não é em um local pequeno e quente esses profissionais estão de parabéns pelas obras deles 👏🏻👏🏻👏🏻
That’s one of the most satisfying videos I’ve ever seen.
The protective clothing is top notch here
Yeah...suck it up
If you care for their safety go buy equipment and send it to them
@@obornyi2407 You first.
@@abbiereynolds8016 I care for their safety, but apparently not enough
Those flip flops definitely aren't steel toe
The cake looks great but that band saw is a thing of majestic beauty 🤩
Was amazed they rotate the cake instead of moving the blade.
It’s not a band saw it’s an industrial bread knife
Hasta que por accidente la cinta se safe y te golpee,
Dejando la broma a un lado estaba perfilando las espumas Yun mal movimiento la hoja con la que se corta se saltó de sus seguros y me rozo el brazo por taparme la cara
Menos mal no fueas cerca porque Hiba para mi cuello y a las dos semanas de eso presente mi renuncia por seguridad mía
Que legal!, não sabia como espuma era feita!
Изготовление лёгкое а вот цена просто космос 😮!
These super hi-tech factories always amaze me
💀
Those sandels were on point!
I have to rewatch as I read comments. Over for each thing said.
Preofessionals have standards, hell yeh
bla bla bla
???
Those are work sandals.
Nunca habia visto como lo hacen. se ve genial
Wow that’s awesome. Watching it cut the layers is so satisfying to watch.
I love watching these how to vids. There's a lot of them now. I never get bored. Some things I never knew it takes such time and lots of work to make one product.
One word "specialization"
It might be the Pakistan part. Similar work is done with more automation in other places.
In that part of the world they add a lot more manual labor to this, now days it's all done by robots and conveyer belts.
Me too,never know how sponge been made like this way.
but this doesn't even take that much time, very simple product
Love to see all thwt PPE. Especially those brand new steel-toed sandals. Excellent.
Needed for what ? Foam or if the roof comes down 😂
that's why it's cheaper, an outsourced company doesn't have to respond to OSHA, the NLRB, or common sense and you still get a product, consumer and company don't give a damn as long as it's affordable
Or in America, the inspector just left😂
@@jakeshapiro389 Ah capitalism, you gotta love it.
Nosha approved. Meanwhile to inspect an 8 inch piece of plastic at my work we need gloves, arm shields and safety glasses.
@@MrMarrok657 safety regulations are written in workers' blood. I agree some stuff seems ridiculous, but if it didn't save lives or prevent injuries, they wouldn't be implemented.
That awesome to see how its done
Ok this looks kinda cool actually
Health and Safety Officers would have a field day in their factory 😂
That’s why most PU is foamed in India, gives off some horrible fumes. But in India, nobody gives a fuck
@@viperz888 возможно это не Индия, а Пакистан
They don't care, it's being made for America.
@@viperz888 This one is in pakistan, but surely some places in India must be doing the same. No need to be rude for no reason boss.
but the sandals passed saftey tests against the foam
Да ну, нафиг!!!!😳😳 Для меня это открытие!
That liquid just... Grows.
They do an amazing job by the way
Hayal ettiğim kek kabarıklığı
Wow, I never knew this was how sponge is made. Great work!
I love the grindi wheels dressing the blade as it cuts!
Love that Ole band saw
Genial, que buena técnica. Saludos desde 🇻🇪
Guess that fills up the knowledge bank for today… Never even thought about how that’s made, but now I know, thanks for the education.
На Ладе из похожего материала делают внутреннюю обивку крыши автомобилей
Would love to get the formula for mixing that liquid 😁.
@@pieterbezuidenhout2741You and me Both 😂
Completely agree, well said. And I say Thanks for teaching me something new
And I appreciate you for being kind , author of this thread ❤
@@pieterbezuidenhout2741the main components are polyol and isocyanate but you also need catalysts and additives. there are two extremes: too closed cells and the foam will shrink, too open cells and the foam will collapse
I'm mesmerized. This is oddly satisfying on so many levels.
Sooooo forbidden bread? Love it
Ich bin begeistert!
Schon die Produktion sieht sehr umweltfreundlich aus
The smell in there must be amazing.
Can’t tell after you burn your nostrils out with toxic vapors
It smells like poop 💩
It happenes that I think I heard some coughs there
I know right must be high all the time no respirator on
I don't know about an amazing smell but many victims from the Station Night club fire back in 2003 in Rhode Island died from inhailing the fumes of that padding. Many people who survived said it was like black rain melting on top of them because there was padding all over the ceilings and walls to muffle the sound of the music. Many were in comas from inhailing the fumes of that padding.
Video on RUclips, Station Club fire. It went up in seconds. Craziest fire I've seen on film.
That makes so much more sense than what I thought went into making those really long poly-foam sheets
That was one sweet cutting machine.
What a fine Work! So Satisfying
Теперь понятно как делаются поролоны молодцы Жигиты Слов нет Респект и Лайк Вам
We are getting mesothelioma with this one😊
This isn't quite how i imagined it, but this makes perfect sense. I really hadn't thought about the turntable idea either. Very brilliant.
Pretty smart how they do it!
Mis respetos, admirable el trabajo que muchas personas realizan diariamente.
Боже, как интересно! Впервые вижу такое производство. Класс!
So glad they have their safety sandals on
Me trajo recuerdo del 2012 cuando trabajaba en una fábrica de esponja también 😊 me encantaba
I never thought about what the cutting machine would look like but after seeing that spinning wheel with a blade suspended in the air makes a lot of sense
I hadn't even noticed that! Such a simple design
Most common version is a table that goes back and forth with a stationary blade. Probably for space reasons. I've never seen this design but it looks good 👍
The saw is called a carousel. It is often used to saw several "buns" of foam at a time. In the center is a changeable gear mechanism that determines the rate at which the saw head lowers, thereby cutting the chosen thickness. There are less expensive reciprocating saws where the thin blade holding part backs up through the cut, then lowers to the programmed thickness then makes the next cut. Many of these machines are equipped with huge vacuums which hold the foam in place to assure that the foam does not lift during sawing. Either type of machine is capable of sawing in a range of one eighth inch thickness to ten inches. The auto sharpener runs continuously. There should be an entrance preventive fence around this saw with pressure sensitive shut off. In Europe and in North America the liquid is remotely sprayed into the expansion chamber and is never poured by hand. Accidents happen and such liquid is dangerous and will become very hot, and the gases which cause expansion should be vented. These men are not equipped for working safely with this material.
@@JosephBoxmeyer yeah I’m not surprised that there isn’t adequate safety procedures. It doesn’t look like a very high cost operation.
@@rainbowapplesliceProbably in India or Pakistan where those men feel fortunate to have any job at all. This is their industrial revolution. Everything in this video shows safety violations for us but not for them. I remember in the early 70's, after the Marines working for a construction company which broke all the rules. Once I was down in a ditch my head six feet below the water table with no shoring. The ground was all sand. Well it caved in on me. I got out. We violated our laws. I think maybe those men work where life is cheap. I have watched the videos on ship dismantling over there. Frightening.
The blade sounds like a ninja special effect 😂
Sandal dudes never cease to amaze me😮
I’m more fascinated with the blade and sharpener 😮
Очень интересно смотреть производственные видео👌👍
На некоторые просто залипаю
What?
@@lesliebilotta8450🤣🤣🤣🤣😂😂🤣🤣
Тоже бывает интересно
Это открытие, сразу даже и не понял что к чему. КЛАСС 👍
Good foam to work with
ES COMO UN BIZCOCHUELO GIGANTE !!
The turntable is genius!
I thought it was cake. Looks like I'm hungry 😂
Best Indian Dish of this year
WHEN HE ROLLS THAT STACK LIKE CARDS at the end. 😂😂😂
Imagine a caveman watching these videos. I'm slow in math and mechanics, but I still feel proud being a fellow human being (even though I barely contribute anything). ❤ Awesome work, fellas!!!
I worked for a foam company twice and that's a smell your likely to never forget
More like: It will be the last thing you forget.
Brain cells are dying every second.
Hermosas todas , las amo Diosas todas!!!!❤😍😘🤩🤩
It's so satisfying
Holy shit. The crazy saw room from Half Life is _real._
😂😂😂😂
I don’t miss working in a foam shop lol
Awesome work guys
Аж чёрного хлебушка захотелось )
Или поролона😂😂
со сливочным маслом и красной икрой
А на хуя это,ну или за каким 😅?
Почти та же реакция была. Час ночи и я теперь жрать хочу 😂
как на наши именины испекли мы каравай
The foam gives a very professional look to arms and munitions shipments.
That’s where I seen that. That was driving me nuts trying to figure out what they use Black sponges for. as weird as they are I knew I had seen them before.
AMAZING!!
That is sharp!!
That is some super advanced technology
As always the best in show when it comes to worker safety
So cool to see an aspect of the manufacturing process.
Meus parabéns Maravilhoso mesmo 😊😊😊😊😊😊
Everybody’s gangster till the sponge spills over the top 😳
How long does each blade last with that non stop sharpener. Definitely beneficial but I'm still curious.
If I had to guess, its probably on a manual switch or something set to X number of passes.
@@TrickyClaw That's a terrible guess ahahah. "Set to X number of passes". What on that machine looks digital to you?
I come to videos like this, for comments like yours lmao! 😂
@@xXxTeenSplayer youve never heard of mechanical counters, relays, etc? My dude, theres a whole WORLD of mechanical inventions youre missing out on.
@@TrickyClawno only digital computing machines can count. Only!
Longer than the employees, I guess...
São trabalhadores com suas invenções, parabéns.😮😮😮
Looks organic
I love seeing how things are made!!!