VARIOUS Lasagna Manufacturing Line [24118]

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VARIOUS Lasagna Manufacturing Line
We are pleased to offer a high-quality, fully automated lasagne production line. This complete manufacturing system has recently finished production and will be disassembled in two weeks. Here is your opportunity to acquire a state-of-the-art processing line equipped with advanced machinery and control systems, along with all necessary documentation.
Equipment List:
1. Automatic Dough Mixing System
- Efficiently mixes semolina and other raw ingredients for consistent dough preparation.
2. Automatic Sheet Extruder by Torresani
- Precision extruder that forms dough into continuous sheets for pasta production.
3. Automatic Pasta Laminator
- Gauges and laminates pasta sheets to the desired thickness and consistency.
4. Continuous Cooker
- Boils pasta sheets to perfection, ensuring uniform cooking throughout the production process.
5. Automatic Pasta Slitting Machine
- Slitting toolsets for cutting pasta into various portion sizes (200g, 400g, 750g, 1kg, and 2kg).
6. Meat Filling Station with 3 Meat Pumps
- Efficiently fills pasta sheets with meat sauce, ensuring even distribution and portion control.
7. Make-Up Conveyor
- Aligns and conveys lasagne sheets for precise assembly and filling.
8. Automatic Guillotine
- Accurately cuts pasta sheets to the required size before packing.
9. Retracting belt to load the lasagne into the trays automatically
10. Tray Indexing Conveyor
- Continuously supplies unfilled trays to the drop point for packing.
11. Béchamel Sauce Filling Station
- Equipped with two sauce pumps to fill béchamel sauce on the top and bottom of the lasagne.
Process Description:
- Mixing: Semolina and other ingredients are mixed in the Automatic Dough Mixing System. This is a continuous mixing system.
- Extruding: Dough is fed into the Torresani Sheet Extruder, forming continuous endless pasta sheet.
- Laminating: Sheets are gauged and laminated to the desired thickness.
- Cooking: Laminated sheets are boiled in the Continuous Hot Water Cooker.
- Slitting: Cooked pasta sheets are cut by the Automatic Pasta Slitting Machine into various portion ribbon sizes.
- Filling and Stacking: Cut pasta sheets are filled with meat sauce using three meat filling pumps and stacked.
- Tray Loading: Stacked lasagne is conveyed to trays via the Make-Up Conveyor and the Tray Indexing Conveyor.
- Béchamel Filling: Top and bottom layers of béchamel sauce is deposited by the dedicated pump filling stations (x2).
Control Systems:
- ABB PLC and HMI: The line is fully automated with ABB PLC, HMI, and other advanced control systems ensuring smooth and continuous operation.
- Fault Handling: In case of faults, the make-up conveyor halts retraction, allowing lasagne to be discarded into a bin.
Included Documentation:
- Diagrams: Full system and component diagrams.
- PLC and HMI Programs: All necessary software and programming for the PLC and HMI systems.
This lasagne production line is an excellent opportunity for manufacturers looking to expand their production capabilities with high-efficiency equipment. The system is designed for continuous operation, providing consistent and high-quality output.
For more details please contact us.
Stock Number: COMP24118N