Plywood Sawhorses/Assembly Table/Workbench/Crosscut Table Project - Part 1
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- Опубликовано: 9 фев 2025
- This Plywood Sawhorse/Assembly Table/Crosscut Table Project is part 1 of a 3 part series, part 2 (link below) is a plywood crosscut assembly table to use for breaking down full sheets of plywood and in part 3 I just finished making a modified version of the Paulk workbench, the video is up now and the link is listed below.
The assembly table/workbench is one piece and measures 36" x 60", and also serves as a much needed out feed table for the table saw and other equipment.
I built these plywood sawhorses using 3/4" shop birch plywood I had left over from a previous project and that's why I used the pocket hole method instead of cutting out the shape of the sawhorse from a large piece of plywood. The yellow straps were originally some old cargo load straps.
These can be folded and hung up out of the way when more space is needed in the shop.
The overall size of these plywood sawhorses ended up being 28" high and 28" wide.
The upright pc's are 5 3/4"x 28"
Cross pc's are 5 3/4" x 16 1/2"
One side of the cross pc is taller by about an inch to allow it fit up into assembly table and lock them together.
Plywood Crosscut Table - Part 2 of this series.
• Plywood Sawhorse /Cros...
Plywood Sawhorse/Assembly Table/Workbench/Crosscut Table Project Part 3 of this series.
• DIY Plywood Workbench ...
Don't forget to SUBSCRIBE if you want to see more woodworking videos, I will be focusing on building out my small shop space over the next few months so.......stay tuned.
Thanks for watching!
Music Novila - Autumn
Great job and design!
I need to make these too.
Thank you for sharing
Thank you, these saw horses have been a great addition to the shop, I appreciate your kind words and support!
*Well made. light but strong enough for my purpose **MyBest.Tools** Used to set up an outside work bench to cut floor joists. Needed four to accommodate long material. Met my needs nicely.*
My description doesn’t mention any weights for this build? I’m not sure what your asking!
I am a volunteer on a Preserved Railroad in the UK it's called The North Yorkshire Moors Railway. I work with a group of men on Station Maintenance at Pickering Station and this simple design and build is just whats needed. Thank you for sharing the video.
Thanks, I wish you the best on your project, I'm sure they will work well for you guys!!!
Those look really strong, nice job Henry
Thanks.....I appreciate your feedback.
Excellent build man, tnx for sharing it, kudos bro....!!!
I'm glad you liked it, good luck if you decide to make a pair of your own!
Belo projeto...parabéns!
Thank you so much!!!
nice one, I need to build some like this for myself and damn I like the idea using belts as a hinge we got lots of them in the company we throw away so why spending money
thanks for sharing
Thanks, yes the strap material has been working pretty good!
Great I never thinked about it I definitely will try it out
Good luck with the project!
Wow, there the best i have seen.
Thanks !!!
NICE !!!!! - Best non 2x4 & non-metallic hinge sawhorses I have seen.
Any chance there is a design modification on a "locking" mechanism to keep the legs locked into place avoiding accidentally knocking them inwards (being developed)?
Would love that addition added ..... Great Job !
Yes, I already have a video showing how I make an attachment to lock the sawhorses, check out my video
Plywood Sawhorse/Crosscut Table Part 2
ruclips.net/video/TMSR2-IImAo/видео.html
Thanks for the feedback!!
Good video
Thanks........I appreciate that!!!
Why the raised bit on top of each saw horse?
They were going to allow the sawhorses to lock up into the bottom of the assembly table I built, but I've decided to build a permanent base for the assembly table so I have since trimmed them off, thanks for watching!
@@henryworkswoodandmetal Nice build
@@philrichmond7567 thanks again!!!!!
Nice saw horses! Where did u get that yellow seatbelt strap banding type of material from? What's it called or name so we could find it? Where can you purchase it?
I cut the short pieces from a 2 1/2" wide x 16' long cargo strap I had on hand, you can find those at harbor freight, they cost about $10.00 depending on the width and length, good luck with your project and let me know if you have any other questions, thanks!
HENRY ! Thanks Henry for letting me know on how to get my hands on those Harbor Freight Cargo Straps... Planning on making some sawhorses myself in the future and thought those cargo straps were a perfect idea during my ‘planning faze. Thanks for the reply! 👍
Anytime.........thanks again for watching!
Why did you select 5 3/4 as your width?
Martin Aleman, it was because I was using up some scraps and for strength....
Let me know if you plan on making a pair for your shop, what you changes you might make to this design.......
Where did you acquire the strap material ? Does to be from a tow strap.
It was a load strap for securing loads inside a semi trailer, a tow strap will work just fine. Let me know if you have any other questions, thanks for watching!
Maybe this is a good design, but scarify a good piece of plywood is a big no-no for me, and the cost is too high compared with the use of couple pieces of 2x4. No use.
Yes, I understand but these were made from leftover scrap pieces of plywood from other projects...... thanks!
Where is the hinge
The short yellow straps on top that connect the two halves are the hinges……..
No written measurement or instructions on the boards?
I wasn't sure if the viewers cared too much about me writing on the wood as I went along........I will add that again in the future, I appreciate your feedback, thanks for watching and taking the time to leave a comment.
I snagged some 1-1/8 ply flooring at a local camper shell store. Wondering if the double-up boards would be necessary if I use the flooring boards. The pocket holes are very strong joints. Your thoughts? Thanks.
I think it will work just fine, I added the extra piece just to be sure but I also tend to over build things. You could always add them later if the pocket hole joints don't hold up. Thanks so much for watching and good luck with the project!
HENRY ! This perhaps the most efficient and easy to build saw horse project I have yet to view on RUclips! May I please ask for the general measurements?
Sure, the final size of each one is 28" h x 28" w
The upright pc's are 5 3/4"x 28"
Cross pc's are 5 3/4" x 16 1/2"
One side of the cross pc is taller by about an inch to allow it fit up into the assembly table that will go on top of these sawhorses. That video will be up soon.
Let me know if this helps, thanks!
Henry
Here's the deal ----- You send me ALL dimensions and I will subscribe. DEAL????
I like the idea and will make a pair immediately!!!!
If you read my reply to Terry Stroh's comment, you can find the measurements there!