Gena Bazarko
Gena Bazarko
  • Видео 28
  • Просмотров 169 332

Видео

Repairing a gringding machine using an AUTOCOLLIMATOR
Просмотров 3,5 тыс.2 месяца назад
www.patreon.com/Bazarko
Deviation from an angle of 90 degrees. Control. Continuation of repairs.
Просмотров 1 тыс.3 месяца назад
www.patreon.com/Bazarko
Repair of a linear movement pair with control of its geometry using an autocollimator.
Просмотров 2 тыс.3 месяца назад
www.patreon.com/Bazarko pC7y2xcVo8RS/
Very accurate measurements with bubble level
Просмотров 10 тыс.5 месяцев назад
www.patreon.com/Bazarko PayPal: den.gennady19@gmail.com The peculiarity of this method is that I control the position of the measured plane. The measurement scheme can be drawn up arbitrarily, based on the desired degree of detail of the surface topography. In each new position of the bubble level, according to the measurement scheme, I set the bubble exactly in the central position relative to...
How to Create a Straight Line with Curves?
Просмотров 5 тыс.7 месяцев назад
www.patreon.com/Bazarko PayPal: den.gennady19@gmail.com When you're working on refinement or simply checking tools like surface plates and straight edges, having the ability to measure these instruments with absolute precision comes in handy, far exceeding the quality of precision of the tools themselves. This becomes possible by utilizing a special reversible micrometer, and the double measure...
Checking the autocollimator readings
Просмотров 2,9 тыс.10 месяцев назад
www.patreon.com/Bazarko
Repair of a 3000mm long machine guide according to autocollimator readings.
Просмотров 3,3 тыс.11 месяцев назад
www.patreon.com/Bazarko
Practical work with an autocollimator.
Просмотров 4,1 тыс.11 месяцев назад
www.patreon.com/Bazarko "The wear and tear of the linear guide of this machine, which I measured, amounted to 0.1 millimeters at its most worn point."
Precise spirit level
Просмотров 2,8 тыс.Год назад
www.patreon.com/Bazarko I ask viewers who know additional information to report it in the comments or by mail. What other manufacturers of ampoules do you know? What is their accuracy? Are there more sensitive ampoules?
Specially shaped surface plate
Просмотров 3,2 тыс.Год назад
www.patreon.com/Bazarko
How to "catch" a micron.
Просмотров 3,8 тыс.Год назад
Is it possible to achieve high accuracy on your own in a conventional workshop? Yes, it is possible to obtain an accuracy of over one micron with a part size of half a meter. The video shows proof of this.
Necessary before repairing the milling machine. №3
Просмотров 1,5 тыс.Год назад
www.patreon.com/Bazarko Preparation for the repair of pairs of linear movement of the milling machine. Correction of axes of linear movement when repairing pairs of linear movement.
Necessary before repairing the milling machine. №2
Просмотров 1,5 тыс.Год назад
Before starting the repair of the machine, it is necessary to check the angles at which its linear motion feeds are located. As a rule, they have deviations from the ideal position. Knowing these data, they should be taken into account when repairing. Due to this, the position of the axes will be close to ideal. www.patreon.com/Bazarko
Necessary before repairing the milling machine.
Просмотров 2,3 тыс.Год назад
www.patreon.com/Bazarko Before repairing pairs of linear movement of the machine, you need to know their position relative to each other and the machine spindle. Then you can correct their position.
Surface plate and marker
Просмотров 1,7 тыс.Год назад
Surface plate and marker
Autocollimator 0.2 arcsec
Просмотров 4,4 тыс.Год назад
Autocollimator 0.2 arcsec
DIY Straightedge made from I-beam
Просмотров 41 тыс.Год назад
DIY Straightedge made from I-beam
"lapping bar"
Просмотров 7 тыс.Год назад
"lapping bar"
Autocollimator part 2
Просмотров 1,6 тыс.Год назад
Autocollimator part 2
Inspection of the autocollimator
Просмотров 2,5 тыс.Год назад
Inspection of the autocollimator
How does a Mikrokator work
Просмотров 6 тыс.Год назад
How does a Mikrokator work
Сhecking the surface plate with a microcator 0,0001 mm.
Просмотров 14 тыс.2 года назад
Сhecking the surface plate with a microcator 0,0001 mm.
Precision ground flat stone
Просмотров 5 тыс.2 года назад
Precision ground flat stone
High precision level (DIY)
Просмотров 17 тыс.2 года назад
High precision level (DIY)
Precision Homemade Surface Plate
Просмотров 11 тыс.2 года назад
Precision Homemade Surface Plate
Surfase Plate 0,001mm (repairing)
Просмотров 6 тыс.2 года назад
Surfase Plate 0,001mm (repairing)

Комментарии

  • @peterhawkins4612
    @peterhawkins4612 День назад

    Your English is at least a 1000 times better than my Ukrainian.

  • @zk6912
    @zk6912 3 дня назад

    Hello, I like very much your videos. I have a comment about autocollimator resolution. I do not understand the rating of the autocollimators (ac.): you showed ac. with 0.5 arc second resolution and even with 0.2 arc second resolution. The ac. equation says that theoretically the smallest resolvable angular deviation is theta = D/(2*F), where D is a small distance in the focal plane (it can bee e.g. the line width of the reticle), F is the focal length of the ac. lens. But this calculation does not take into account the light diffraction. The angular resolution of an objective lens or mirror is given by theta = 1.22*lambda/D, where lambda is the wavelength of the light in microns, and D is the diameter of the optics in decimeters. Hence for a D=50mm lens the theoretical angular resolution limit for 550nm light is 1.35 arc second. Way beyond the resolution rating of the autocollimators you showed us. In your video around 12:30 we can see, that the microcator can indicate few micron changes in the alignment of the test bar and mirror, but this deviation can be barely seen on the autocollimator image. Best regards, Zsolt Kis

    • @gena_bazarko
      @gena_bazarko 3 дня назад

      Hello! The autocollimator objective lens diameter is 0.2 arcseconds 60mm. The focal length is about 900mm. Can this additional information help you figure it out?

    • @zk6912
      @zk6912 2 дня назад

      ​@@gena_bazarko Well, I can repeat now the above calculations with the true numbers. So the the ac. equation gives theta1 = D/(2*F) = 60/(900*2) = 0.002/(2*900) = 0.00000111111 radian, where I assumed that the reticle linewidth is 2 microns. This angle corresponds to 0.23 arcseconds, which is given in the spec. list of your ac. However, the optics limits this theoretical resolution due to diffraction. The diffraction equation gives theta2 = 1.22*lambda/D = 1.22*0.55E-3/60 = 0.0000111 Radians, which corresponds to 2.3 arcseconds. If we image now the 2 microns wide reticle line back to the focal plane of the 900mm focal length objective we obtain 0.01mm linewidth. This line broadening is due to the effect of diffraction at the edge of the finite size objective lens. One can do nothing about it. To get smaller linewidth in the image plane and better resolution one should increase the diameter of the objective lens. In your case one should use 5 times larger objective lens to achieve the theoretical resolution of the ac.

    • @gena_bazarko
      @gena_bazarko 2 дня назад

      Thank you for the theoretical information you provided. I will try to understand this information, but at the moment I do not understand it in detail. I need to expand my knowledge of optics. But at the same time, the problem you mentioned is somehow solved. If you install a good camera on the autocollimator lens and display the image on the monitor, it will be possible to register even a smaller angular deviation than 0.2 arc seconds. Since now, when working with an autocollimator, I do not use additional devices and control measurements simply by eye, and my vision is no longer perfect due to my age, I can confidently say that with an autocollimator of 0.2 arc seconds, and this is its sensitivity determined by the manufacturer, I undoubtedly see, at a minimum, a deviation of 0.5 arc seconds. I would like to understand the theory of optics as well as you do).

    • @zk6912
      @zk6912 2 дня назад

      @@gena_bazarko Helo, If you give an email address I can send you more detailed explanation. And yes, with the help of a camera and image processing you can get finer details than the resolution formula says.

    • @zk6912
      @zk6912 2 дня назад

      I found your email address, so I am going to send you some more explanation and maybe documents or links to documents.

  • @MsFactnotfiction
    @MsFactnotfiction 4 дня назад

    I am glad to see another of your videos. Stay safe.

  • @MgBaggg
    @MgBaggg 5 дней назад

    Looking forward to the video on that straight edge build

  • @louies6914
    @louies6914 6 дней назад

    I work in Romania on a coordinate measuring machine. Precision intruments always fascinated me. Your videos are pure gold. The autocollimator is a jewel...saw the Ebay advert for one, unfortunately too expensive for me as I don't have anything to do with it. Keep up the good work you are doing and Slava Ukraini !

  • @raymondvancourt1622
    @raymondvancourt1622 14 дней назад

    Slava Ukraine friend. Where did you learn your trade? I enjoy your videos no one I've seen on you tube comes close to the precision you do. Keep up the great work

  • @donaldcharlong9586
    @donaldcharlong9586 18 дней назад

    I shared your work with Inheritance Machining who has 300k plus subscribers. I hope you will get some subscribers from this. You deserve much more attention.

    • @gena_bazarko
      @gena_bazarko 18 дней назад

      "Inheritance Machining" is an impressive channel, thank you! I've watched a lot of their videos before.

  • @IkarimTheCreature
    @IkarimTheCreature 19 дней назад

    Common wisdom in western scraping is that you want 40% load bearing surface and 60% lowspots to prevent stick slip when in operation. What marking fluid do you use for scraping? Normaly a very fine amount of prussian blue pigment in oil solution is used, otherwise you can get a false bearing reading. Same goes for smearing of the marking fluid, when used with smooth surfaces. Best of luck!

    • @gena_bazarko
      @gena_bazarko 19 дней назад

      Hello! Thank you for your clarifications. My horizons are different from those generally accepted in the West, so it is useful for me to receive additional information. I have a tube of blue paint for scraping, made in the USA, I tried to work with it, but I could not see the marks well. Therefore, I use my usual black pigment for artistic paint, "Mars black", this is black iron oxide, powder mixed with oil. Do not doubt, I will not deceive myself with an uneven layer of paint, I understand that this is important. In the end, I will switch to a very thin layer. But you write all the comments you can, it is useful, it gives reason to think.

  • @GreatCornholio-i3g
    @GreatCornholio-i3g 19 дней назад

    interesting scraping guide.

  • @serjkru
    @serjkru 19 дней назад

    Спасибо за все ваши видео! Очень познавательно и много деталей о которых другие не рассказывают! Здоровья вам!

  • @kevinbreslin5718
    @kevinbreslin5718 19 дней назад

    Would you do a video on what a ground level vile is? Maybe also what makes one level more useful and or accurate than another? I see one company has viles with colored fluid and lines but i see how having multiple lines would help moving towards level

    • @gena_bazarko
      @gena_bazarko 19 дней назад

      ruclips.net/video/v5Tm2Co6vL8/видео.html Maybe this video contains information that interests you?

  • @Serbokrat
    @Serbokrat 20 дней назад

    I hope you are not too near the front lines... Greetings from Sweden

  • @larsbkurin1740
    @larsbkurin1740 20 дней назад

    Number 1, will always wait for the next video from you. Number 2, A rented machine, you should be paid for your work. Number 3, You should put something in the bottom of the V so you don't damage the bottom corner of the scraper. In the last pictures you get tool marks. Number 4, A big thank you from Sweden for all these nice videos about mechanical engineering.

  • @a-z-n-b-a-i
    @a-z-n-b-a-i 20 дней назад

    bro i hope you know what you are doing, the welded edge look clownish

    • @gena_bazarko
      @gena_bazarko 20 дней назад

      Since I have to make the tools for this repair myself, I’m working within the limits of what's possible. However, I have no doubts about my straight edge. I periodically check its surface by taking measurements, and the geometry of the working surface meets the highest standards. What exactly raises doubts for you? Are you questioning its ability to maintain flatness?

    • @a-z-n-b-a-i
      @a-z-n-b-a-i 18 дней назад

      @@gena_bazarko disclaimer: my only metal working experience comes from a drill press. however AFAIK welding introduces material tensions, which, over time, produce far to big and unpredictable deformations. But as long as you cross-reference it often enough you should be good to go. correct me if i am wrong, good luck and слава Україні!

  • @fabioth283
    @fabioth283 21 день назад

    You can try to check with autocollimator every 250/300mm on V slide.

    • @gena_bazarko
      @gena_bazarko 21 день назад

      Since the distance of one meter is covered by my straight edge, and its flatness does not cause me any doubts, since I have carefully checked it, then a 1000 mm long mirror stand is enough for me now. When I finish the alignment, I will use a 300 mm mirror stand too, in addition to the measurements on the 1000 mm stand, since additional measurements will not interfere with the truth.

    • @fabioth283
      @fabioth283 21 день назад

      @@gena_bazarko you can try with 250/300mm,maximun 500mm.later you can see why i told you that.

    • @gena_bazarko
      @gena_bazarko 21 день назад

      @@fabioth283 I understand this well now, by reducing the length of the stand I will make the autocollimator's response to unevenness more significant. In this case I will check the straightness more accurately.

    • @fabioth283
      @fabioth283 21 день назад

      @@gena_bazarko you try.also your experience can get more high

    • @gena_bazarko
      @gena_bazarko 21 день назад

      @@fabioth283 I will do so after finishing the alignment, I already have a stand for this 300 mm long prism, and I have already carried out similar measurements with it before this repair, in order to understand the condition of the prism. A video about this has already been published earlier.

  • @fabioth283
    @fabioth283 21 день назад

    You scraping with too long line.also your blade no cut very well.sometime scraping is also to know how about a high points,low points and more many particulars.you are nice,but is ok just for video

    • @gena_bazarko
      @gena_bazarko 21 день назад

      I read your comment through a translator, and I answer through a translator, so some information may be lost or distorted. Do not judge strictly. I am looking for the most convenient and effective scraping method, I do not rely on generally accepted methods to a greater extent than I consider rational. I value other people's experience, but if something attracts me to do differently, I try as I consider rational. But in the end, I will demonstrate the result of my work, I have enough means for precise control of flatness, you will see everything, and there will be no reason for doubt.

  • @petrovich5188
    @petrovich5188 21 день назад

    Як говррится - дорогу осилить ідущий. Але геометрія це пів дорои) Ще шпіндель та все інше.

    • @gena_bazarko
      @gena_bazarko 21 день назад

      Привести до ладу триметрову направляючу найскладніша проблема в відновленні подібного верстату, якщо я виконаю це завдання, то розберусь й з іншими проблемами.

  • @DoMetalStuff
    @DoMetalStuff 21 день назад

    hey, this was interesting again. thanks for showing. I'm going to scrape my shaper too. I'm still working on making a straight edge. (3 plate method.) fortunately they are only 600 mm long. nothing compared to what you do respect👍🏻

  • @bclare2544
    @bclare2544 21 день назад

    Excellent work Gena,looking forward to the staight edge build video.

  • @swanvalleymachineshop
    @swanvalleymachineshop 21 день назад

    Nice progress . Following with interest . Cheers 👍

  • @lohikarhu734
    @lohikarhu734 21 день назад

    although you get good physical condition from scraping, I'm wondering if you could use a level of automation in 'scraping' a large amount of material when the initial error is large, perhaps significantly reducing your hand scraping effort... does such a tool exist, in a useful format/cost for this work? if not, given the effort that i see you invest in your tools, perhaps making such a tool would be worth the time and cost? i have a couple of ideas about how i might approach such a tool design. always nice to see your video pop up. unlike some people, i do miss hearing "the real you"!

    • @gena_bazarko
      @gena_bazarko 21 день назад

      Hello! I don't have a good idea in this regard. I had to remove the largest layer of cast iron on the right side along the near strip, there was a smoothly rising and then smoothly decreasing hump about half a millimeter high near the edge. I had already created support pads, and I cut until I hit them with my meter-long straight edge. I cut as intensively as possible. It took me about one working day to cut off this hump and get a straight line from one support pad to another. So this event is not so labor-intensive. But, of course, your proposal is rational, only an effective method is needed.

  • @lohikarhu734
    @lohikarhu734 21 день назад

    forget about you? that takes longer than a few months, sir!

  • @RodneyHayes-d3y
    @RodneyHayes-d3y 21 день назад

    I admire your determination; I started correcting a little wear in the dove tail of a milling machine and gave up after two days. I decided it was good enough

  • @therealspixycat
    @therealspixycat 21 день назад

    I am really looking forward to the video's explaining how you achieve this goal. The most interesting is how you prevent the surfaces of the V ways to "rotate" along the axis of your autocollimator. Do you have information on the autocollimator you have for sale? Warm greetings to you and your family in Ukraine!! I hope you are surviving this horrible war

  • @phrozenwun
    @phrozenwun 21 день назад

    Your videos are a gem, I totally love this down and dirty demonstration of precision; so rare to see honest work on RUclips these days.

  • @nicklong9985
    @nicklong9985 21 день назад

    👍👍

  • @ferencungvari3089
    @ferencungvari3089 22 дня назад

    i have a few years of experience on a plc controlled, Taiwan made 1000 x 560 x 600 surface grinder and I can confidently say, I don't want to grind parts longer than a meter. Especially not exotic materials.

  • @Richard-be9gp
    @Richard-be9gp 22 дня назад

    Nice to see you back again, take care from Vancouver Canada

    • @lohikarhu734
      @lohikarhu734 21 день назад

      hello in YVR, from far away, but familiar with businesses in the area, like early days of MDA, MDI, CREO... do you know Dan Gelbart?

  • @anemac9
    @anemac9 22 дня назад

    I have an old Bridgeport mill with a worn banana table, about 0.15 mm higher in the center, it's 1m long, I pen it with a hammer in it's back, but it wasn't enough, I think I recover like 0.03mm. I plan to flame straighten it, but I'm not sure, I'm risking to warp it laterally. I don't want to rectify it yet. Regards.

    • @paradiselost9946
      @paradiselost9946 21 день назад

      leave the flame unlit. study how a collimator works. with a mirror on a base and a laser pointer bounced back to a poster on a distant wall you can figure out the deviations. start by setting the references as the two opposite ends of the piece, then determine how the rest of the surface relates to that reference line. mark them out, then learn how to scrape. i suggest starting with a lump of scrap iron. yes, you need a basic surface plate. then as you get the feel of it, you make your straight edges. hunt scrapyards for suitable lumps of iron. or try the "3 piece lapping" method. except you then end up with two relatively useless parts... once you feel confident and can scrape something flat, then attempt the "nasty" job. once you get the "feel" for scraping, you can make a flat surface in a matter of minutes, seriously. a lot of it is being able to "read" the bluing. roughing them in is really a lot of "guesstimation"...

    • @anemac9
      @anemac9 19 дней назад

      @@paradiselost9946 Hi, thanks for the reply, I already scraped the saddle with help of a small granite plate, ofc, I plan on scraping the table. I just wanted to reduce the months it will take me to do it, as soon I see a big granite surface close where I live I'll buy it and put it to use :D, I'll probably copy 'An Engineer's Findings' design.

    • @paradiselost9946
      @paradiselost9946 19 дней назад

      @@anemac9 sometimes it pays to ruminate for a while as well :) nothing worse than scraping in a particular part using the wrong reference, then another part... then another... and having to backtrack when things arent lining up...

  • @wktodd
    @wktodd 22 дня назад

    Take it steady don't exercise yourself into the hospital!

  • @eprohoda
    @eprohoda 22 дня назад

    Gena, how are you?- what a maazing edition!have a great day-;)

    • @gena_bazarko
      @gena_bazarko 22 дня назад

      Hello! Thank you for the compliment! My affairs are going well, of course, as much as possible during a war (.

  • @mattym8
    @mattym8 22 дня назад

    I’d like to shake your hand. But I worry you will crush my hand with your grip strength! 😂 I am impressed by your work so far. I look forward to seeing this machine do some grinding.

    • @gena_bazarko
      @gena_bazarko 22 дня назад

      Hello! For me this is also an intrigue, I can roughly theoretically assume what the result will be, but what will happen in fact? Very interesting! But I have super-precise optical devices for flatness control, so in fact I will provide absolutely reliable information, and technologically I will arrange its video recording in such a way that there will be no doubts about the accuracy of the measurements.

  • @pedroernestobraga
    @pedroernestobraga 22 дня назад

    Hi sir, I keep following you channel as always keep doing the great job and take your time I prefer your own voice steady the AI voice Hugs from Brazil

  • @IrenESorius
    @IrenESorius 22 дня назад

    Thank you ever so much for sharing this project maestro,, 💖🙏💖 Cheers from Sweden,, ☕🥰🍰

  • @Raul28153
    @Raul28153 25 дней назад

    how long did that tae?

  • @ДольменА
    @ДольменА 29 дней назад

    Гена, твой рязанский акцент, просто бальзам)))))))

  • @omidra6944
    @omidra6944 Месяц назад

    Excellent

  • @Turnipko
    @Turnipko Месяц назад

    8:05 So its proof that without camera you can not detect even 1 arsec. In actual straightness measurement only by your eye you will not be able to check down to 1 arcsec. Error gona be more then 1 arcsec coz resolution of optics on is not great

  • @Schrodingers_kid
    @Schrodingers_kid Месяц назад

    Вітання, гарна англійська, аж слухати приємно Зараз у нас велика проблема з тим, що люди не хочуть її вчити або не прикладають достатніх зусиль, проте, у Вас і слова підібрані правильно, і вимога непогана :) У нашої молоді часто гірше і те, і те)

  • @nickj2508
    @nickj2508 Месяц назад

    I look forward to the next video

  • @fuckyt-s2l
    @fuckyt-s2l Месяц назад

    really awesome would be interested to see how the ampule markings are put on.

  • @therealspixycat
    @therealspixycat Месяц назад

    Very very nice!

  • @CharlesXavierRoy
    @CharlesXavierRoy 2 месяца назад

    The last experiment made me curious about the curvature at the bottom of your straight edge. You could probably get a estimate by measuring how far the gauge block can be pushed under the straight edge under different deviation (measured with the 0.2um indicator). You could also measure it with an optical flat.

  • @nothcw
    @nothcw 2 месяца назад

    i prefer your voice to the machine generated speech

  • @ivanblogs
    @ivanblogs 2 месяца назад

    Thank you. I have seen mention of autocollimators (usually around maintaining large surface plates) and had only a rough idea how they worked. Thank you for providing a deeper look at one.

  • @Rob_65
    @Rob_65 2 месяца назад

    Wow, this is a very nice series of videos. I love how you use basic techniques and equipment to make miracles happen 😁 You not only show great skills on using tools like the autocollimator but in other videos you show excellent use and knowledge about the repeat-o-meter and a bubble level. The different animation techniques also shown in this video are very good. You English is good but I do understand why you use the computer generated voice-over. I am in the process of building an autocollimator with cheap Chinese lenses and prisms, using a webcam instead of the eyepiece with the reticle (XY scale) to perform the measurement. I like how you use the smart phone to record the measurements.

    • @gena_bazarko
      @gena_bazarko 2 месяца назад

      Hello! It’s interesting how sensitive an autocollimator assembled from inexpensive components will be. By using a webcam, this can and will happen, I admit that there is some probability of getting a good result.

  • @georgiieverskov6120
    @georgiieverskov6120 2 месяца назад

    Зачем вы удалились с мессенджера?

    • @gena_bazarko
      @gena_bazarko 2 месяца назад

      К сожалению мой телеграм сломали. Напишите мне на почту.

  • @fabioth283
    @fabioth283 2 месяца назад

    Iron Straightedge?small like that for do what?sometime is not easy to find somethings like that,but C45 is better than normal iron for this uses

  • @therealspixycat
    @therealspixycat 2 месяца назад

    How can you make sure that the 3 segments say plane alpha are all the same and are not slightly twisted from each other? The twist could be caused by the wear in the middle.

  • @fabioth283
    @fabioth283 2 месяца назад

    Your scraper not cute well the cast iron.