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whiteknightandshorty
Добавлен 16 фев 2011
Random Snippets and Whatnots of Miscellaneous Stuff. Enjoy!
Jeep Wrangler YJ NP231J w SYE Borg Warner Transfer Case Saved by the E-Bath!! Check out the Rebuild!
We saved it!! Electrolysis baths are great! Anode Cathode, a little binder and some current make for great and complete rust removal!
After thorough inspection, everything was savable!!
In this video, you'll see various components and assembly strategies and techniques along the way. If the video is a little far, try pushing pause and zooming in. The transfer case is currently installed in my trail Jeep and has been working well for months now! Whoop Whoop!
Most of these NP231 transfer cases are similar, and many components can be interchanged depending. Super fun stuff!
If you have any questions or comments, be sure to write them, and I'll respond when I can.
Thanks for watching!
After thorough inspection, everything was savable!!
In this video, you'll see various components and assembly strategies and techniques along the way. If the video is a little far, try pushing pause and zooming in. The transfer case is currently installed in my trail Jeep and has been working well for months now! Whoop Whoop!
Most of these NP231 transfer cases are similar, and many components can be interchanged depending. Super fun stuff!
If you have any questions or comments, be sure to write them, and I'll respond when I can.
Thanks for watching!
Просмотров: 118
Видео
Jeep Wrangler YJ NP231J Transfer Case Is Locked Up! Teardown Time!
Просмотров 83Месяц назад
Hi! Today we have a frozen NP231J with a SYE kit that has been out in the rain a while, and we're going to tear it down see if we can save it. This is from a straight 6 so may or may not have a 6 gear planetary. Most have 3 gear planetaries, but occasionally you find them. These are pretty simple to disassemble, and you don't need many special tools. Let's go see! If you have any questions plea...
Ford 2.3 Borg Warner WC T5 Manual Transmission Teardown GO90?? No material on synchros! Let's Look!
Просмотров 104Месяц назад
Hi there! This was a core from decades ago now that I finally got around to. No tag, but it's a late 80s early 90s Ford Mustang 2.3World Class T5 Borg Warner manual transmission, that had started grinding, but was a driving vehicle. We'll take a little more time to walk through some of the disassembly and comment on a few things. I left out the written pop-up documentary in this video, so if yo...
1996 Sidekick Tracker 5sp 4x4 Transmission Assembly (Rebuild) Time lapse
Просмотров 305Месяц назад
Hello! Today we're reassembling the 5sp from Dad's 1996 Sidekick because of an issue with shifting and some raking of the synchros. Come to find out Dad doesn't like getting under it to adjust the clutch cable very often... This video has a fair amount of time lapse throughout, but you can see the assembly processes, and there are a few sections where it's a little slower for a few details. Thi...
Borg Warner T5 5 Speed Manual Transmission NWC 2.95 Camaro w S10 Tailhousing Slow Teardown Overview
Просмотров 479 месяцев назад
Hi there! This video is a real-time speed video of a teardown of an unknown condition core. in the video we find out what it is and what may have happened to it along the way. This particular video is a bit terse and I am definitely improving on my mumbling, but even so, it shows what to expect and some interesting finds inside the gearbox. Thanks for watching!
Helicoil Repair on a T5 Transmission Tailhousing Shifter Bolt Hole - Watch for Silicone Boogers!
Просмотров 7111 месяцев назад
Hi there! Today I was beginning to prep some case parts for a rebuild on a non world class Borg Warner T5 manual transmission from a 3rd gen Camaro and saw that one of the shifter bolt holes had some damage and needed some attention. Sometimes builders cut corners and don't clean well pocket bolt holes and compounded silicone can easily crack or break the casting. Sometimes someone may cross th...
Uh Oh! It grinds 2nd and growls! 1996 Suzuki Sidekick Manual Trans Teardown (The Build is Next!)
Просмотров 222Год назад
Hi there! Today we have a 1996 Suzuki Sidekick 5 speed that's been leaking and weeping from a few places, growling in neutral, and starting to grind second. We've changed the clutch already a while ago and the release is good with no drag, so I think it's about time to freshen it up. During the tear-down we find the cluster front plug seal had popped out and leaked most of the fluid into the ar...
I NEED THOSE FOR MY OTHER ENGINE!!! SBC 383 Stealing Bolts for Studs, How to Install Studs & Torque
Просмотров 235Год назад
Hi! Today I realized one project is a bit more hot than the other and I needed to steal the ARP bolts off this engine for another engine and install studs on this one, so I did! You can change them on an already torqued but not installed engine if you replace them one at a time and torque the new fasteners to about the same as the previous ones. Of course, this isn't ideal, but as long as you m...
RYC Bit of Trails, ATV Sunk and Dry Repair, and a Couple Truck Pulls Sometimes You Need Some Dirt!!
Просмотров 51Год назад
Hi! Today was a lovely day to go get a little dirty. But with great dirt comes annoying responsibilities... and ATVs aren't very good submarines! In the video, you'll find some time lapse trail riding, some stuck folks, a few interesting and huge trucks, a submariner, drying an air filter, belt, cylinder, getting back on the trail and checking out a couple truck pulls. If you've ever wanted to ...
A Quick 1996 Suzuki Sidekick Front Diff and Locker Inspection. It had released a little harshly...
Просмотров 153Год назад
Good evening! Since the engine was out of the Sidekick, it gave me ample room to pull the front differential to inspect what I thought may have been an improper installation. Some lunch-box or "ratchet' style lockers require the removal of the spider gear washers, and some require them kept. It's basically manufacturer specific (so follow your directions!). This one had disengaged and engaged a...
1999 Ford Crown Vic Harmonic Balancer Service ...Boy it was screeching and fell apart!!
Просмотров 785Год назад
Hi! We've got a screecher! If this happens, better get it fixed quickly! We'll be changing the harmonic balancer on a 1999 Crown Vic today, so come along and see what it takes! This service isn't a difficult service, and takes about an hour-ish, so leave two if you've never done it before. Don't hesitate to leave your questions and comments, and I'll respond as soon as I reasonably can. Thanks ...
Generac 7500 EXL Generator Run Quit FIXED!! Culprit, Low Oil Switch! Bypassed for Testing Only
Просмотров 1,5 тыс.Год назад
Hi! Today we diagnosed and temporarily repaired a generator that turned out to have a faulty low oil pressure switch. This generator only has one simple safety system; the low oil pressure switch. That switch is a 5-7lb grounding switch, which means, as soon as it has 5-7lbs, the switch opens and breaks continuity. If ever the oil drops below 5-7lbs, the switch will close and ground the circuit...
1996 Suzuki Sidekick Geo Tracker 1.6 16v Idle Air Compensator Thermal Test
Просмотров 2,2 тыс.Год назад
Hi there! Today we're testing the throttle body Idle Air Compensator on a 1996 Suzuki Sidekick 16v 1.6. We see that it is opened when cold as we can blow through the port, but we want to make sure it closes when at operating temp for proper idle and hot start. The video shows it fairly well as it's a simple little test. This can help you diagnose difficult hot start, or idle issues you may be e...
Front Hitch Anyone? Let's Install One on the 1996 Ford F250! We Have Some Camping to Do!
Просмотров 609Год назад
Hi there! Today I decided to go ahead and put that front Reese hitch on Old Faithful that I've been talking about doing for a while now, and boy am I glad I did! I wanted it to be permanent and mostly hidden, so I chose to weld it to the frame rails in the open space in front of the lower radiator supports and behind the bumper, where I could still use the air dam, and still have access to ever...
UH OH!! LEAKY FORK SEALS!! 2001 Yamaha YZ250F Inverted Forks Rebuild with Factory Service Specs
Просмотров 400Год назад
Hi there! After riding the other day, I noticed dirt accumulation, and that dreaded fork seal leak, so I knew what I had to do. This video goes through the process of R&R and basic rebuild of a 2001 Yamaha YZ250F inverted forks, and gives a few tips along the way, including the factory service specs at the end of the video. The process of rebuilding inverted forks is somewhat similar across the...
2001 Yamaha YZ250F Water Pump Water Side Seal and Boysen High Flow Pump Upgrade
Просмотров 4 тыс.Год назад
2001 Yamaha YZ250F Water Pump Water Side Seal and Boysen High Flow Pump Upgrade
2003 Suzuki Bandit 1200S Yard Bike Un-sticking the front and rear brakes without rebuilds!
Просмотров 2,9 тыс.Год назад
2003 Suzuki Bandit 1200S Yard Bike Un-sticking the front and rear brakes without rebuilds!
2003 Suzuki Bandit 1200S Sat too long!! Quick carb clean adjust and needle adjustment and test ride!
Просмотров 12 тыс.Год назад
2003 Suzuki Bandit 1200S Sat too long!! Quick carb clean adjust and needle adjustment and test ride!
1999 Chevy Tracker 2.0L Head & Timing Chain Service Repair "Assembly" Time Lapse Success!!
Просмотров 3,4 тыс.Год назад
1999 Chevy Tracker 2.0L Head & Timing Chain Service Repair "Assembly" Time Lapse Success!!
1999 Chevy Tracker 2.0 Head and Timing Service Teardown Time Lapse and Diagnostics No Compression!!
Просмотров 387Год назад
1999 Chevy Tracker 2.0 Head and Timing Service Teardown Time Lapse and Diagnostics No Compression!!
Are You Tired of Flicker or No Light?? T Type Fluorescent Bulb LED Retrofit Installation
Просмотров 1,7 тыс.Год назад
Are You Tired of Flicker or No Light?? T Type Fluorescent Bulb LED Retrofit Installation
1999 Chevy Tracker Exhaust Manifold Braizing Repair (Part 2 of 3 head and timing service)
Просмотров 339Год назад
1999 Chevy Tracker Exhaust Manifold Braizing Repair (Part 2 of 3 head and timing service)
1996 4x4 Suzuki Sidekick Chevy Tracker Clutch Replacement "Driveway Edition"
Просмотров 9 тыс.2 года назад
1996 4x4 Suzuki Sidekick Chevy Tracker Clutch Replacement "Driveway Edition"
Reese Camper Steps Too Short? Last step a doozy? These Amazon ones were, so we fixed them!
Просмотров 842 года назад
Reese Camper Steps Too Short? Last step a doozy? These Amazon ones were, so we fixed them!
Bent Bicycle Rim? Let's Straighten It! We saved this sweet Schwinn!
Просмотров 202 года назад
Bent Bicycle Rim? Let's Straighten It! We saved this sweet Schwinn!
Lance Slide-In Camper Outdoor Shower Install
Просмотров 2,5 тыс.2 года назад
Lance Slide-In Camper Outdoor Shower Install
Hate Spills? Save That Coffee! 1997-2004 Ford F Series Truck Drink Insert
Просмотров 1262 года назад
Hate Spills? Save That Coffee! 1997-2004 Ford F Series Truck Drink Insert
My Old Camper Roof Reseal using the Tough Roof RV Kit, Turned Out Pretty Good!
Просмотров 992 года назад
My Old Camper Roof Reseal using the Tough Roof RV Kit, Turned Out Pretty Good!
XL350K0 Simple walk around and short ride
Просмотров 232 года назад
XL350K0 Simple walk around and short ride
2004 Honda FourTraxx Foreman 450 S TRX450FM-A Pics, Walk-Around, and Short Drive
Просмотров 1162 года назад
2004 Honda FourTraxx Foreman 450 S TRX450FM-A Pics, Walk-Around, and Short Drive
Hi there I'm Joe I have the same problem with my 94 Suzuki sidekick I'm going to try and see if I can work with a compensator according to your information I would like to stay in touch and let you know whether it works or not
shouldn't the coolant be blue?
Thanks! Great tutorial
Much appreciated! Glad you liked it!
Hell ya!!! Great job!! Putting one in mine as well!
Thank you! Cool! It's so nice... I love it!
What kind of pulley lock do I need ?? 0:32
So you can torque it? I used an OTC pulley wrench, but nay universal pulley locking tool should work. For removal, you don't need a pulley lock.
I'm confused. How did you know this spot was already internally framed in the wall perfectly for that housing?
Look through the bathroom storage area under the sink. There should be hardwood frame visible, and part of that frame has rounded edges. Also, my camper had factory T fittings and lines that I easily connected that were meant for the outside shower connection. Hopefully yours will have them? If you don't have the factory location, you just need to measure and make sure it will fit between the hardwood frame sections in your camper, and run water connections as necessary. Good luck!
I just bought a Suzuki sidekick from my friend in mentone off of hwy 38 going to change the clutch today so I can cruise it to Vegas to NBH and see how everyone is doing
Nunca te vas arrepentir de haberla comprado es como un juguete le puedes hacer muchas cosas modificar y mejorar
good video......I have a Borgwarner T50 from a1976 Monza......I need some parts for ....do you have any? or know where to get some
Thanks! I do have a few connections, but nothing left from any T50 cores. Call up Astro Transmissions in Tavares FL, Midwest Transmissions, Allstate Transmissions, Andy Bernbaum Autoparts, Fatsco etc. Dig around a little and I'm sure you'll find something in your area. Good luck!
How to test the speedo?
It takes a 9v square wave to test the digital speedometers on that vintage Jeep. Use a sine wave generator and set it to square wave and you should be good. Check out Alldata for a wiring diagram, or Autozone can sell you access to Alldata for your specific vehicle I think...they used to for $20. Good luck!
Was it screeching when you hit the pedal
Yes. It was screeching whenever the belt system had a load and when you hit the gas. So a terrible noise when you turned on the AC or headlights, or turned the steering wheel hard.
Hey man loved the video. Can i pick your brain? My 01 tracker 2L seems to be under power under load. Between 1800-3000rpm its a dog, it surges up a 100rpm until it gets to 3000rpm and basically "clears out" and runs better. I havnt had time to work on it, just been looking online to see if someone has had the same issue. Some people think maybe a cat or sensor but im kinda thinking its a timing issue due to either a worn chain or a crank shaft woodruff key getting worn, or a culmination of both. Just curious what you thought.
That's kind of what mine is doing if you find out a solution please let me know
@@harleytracker did the timing chain and it helped abit but still sorta gutless. Thinking maybe the converter is just tired?
@@Underbiteoutdoors damn alright will definitely look into that
Thanks! Usually it is sensor related if there is a mid-range that bogs down. Do you have any DTCs? Have you scanned it recently? They're generally robust Fi systems and dependable. Has anyone messed with the timing on the cam sensor back of the head? Do you smell any strange smells? Fuel etc? "Clears out" meaning loads up some? I would put a comprehensive scanner on it that has real time sensor viewing and make sure everything is doing what it should, inputs/outputs etc. You'll most likely find the issue. I have had some air mass flow sensors get "dirty" or read incorrectly. Some of the tests can be performed without a scanner manually with a good multimeter and specs from Alldata, which Autozone used to sell individual vehicle access for $20 each which can be invaluable. Usually the woodruff keys shear and then it can get off time, however these motors are interference engines and very susceptible to smacking the valves with very stretched chains or minor hard timing changes, so be careful! It's not hard to pull the crank pulley on these as they are not a strong interference fit, if you were curious. Fuel can be an issue too. If there is nothing obvious, pull the ECU and send it to a comprehensive testing agency, like Solo Electronics in Miami, and they can put it through the wringer and see if there's something strange inside the ECU causing the bog. I would check all the simple stuff first including secondary ignition and tune up too, making sure there isn't a miss or simple O2 or TPS failure. Stick with it and I'm sure you'll find it. Post it when you do! Good luck!
Usually those Aisin autos are pretty good trans, and a converter that usually fails, will do so quickly and catastrophically. These aren't super peppy vehicles. If it idles smoothly and performs relatively linearly, it's probably ok. Performance issues without any CEL are usually partially blocked exhaust such as a cat that's plugged, or an incorrectly adjusted cam sensor on the back of the head. It kinda acts like a distributor...kinda. Good luck!
never had this problem with my generac thats 14 years old and kept outside but did run into it with my duromax that is propane 4 years old and kept inside. i just cut the wire and heatshrinked it i dont need this drama at 4:00am when the power is out!! i check my oil every time i run it and gas it up.
Do you know if these can be repaired or rebuilt? I have one that is leaking coolant into the throttle body.
I think it depends on where the leak is. If the coolant to air passage corroded through, I'm not sure...possibly TIG welding up the holes and a little machine work? The short answer I think is yes, but how much work, I'm not sure. If the fluid filled expander leaked, I think it would be easier to find a used one and clean it up. Good luck!
Just got this generator not working looking like this is the issue.. cleaned the carb, oil way over full, doing exact same thing your was.. only paid 300 for it..
Helpful ! I own and working a 1997 Bandit 1200 right moew. adding tires and new lights this week. Awesome work
Thanks! I'm glad it helped!! Good luck!
Why is your tach on the right? I have a 2002 and the tach is on the left .
Wow! I have no clue! If you find out, post it!
Is there any way you can tell me how you was able to test this because I'm trying to figure out how to test one. what do I need to do ?
You'll need the wiring diagram, a power supply, a sine wave generator, and an oscilloscope with good detailed measuring capabilities. In short, you supply a round sine wave to the input, as if you were the VSS on the truck, and you lower the voltage to within (or greater than) factory specs, and as you increase the frequency, you make sure the speedometer needle assembly registers correctly and smooth, and the PSOM outputs a steady and correct square wave for the ECU to correctly tell the transmission how and when to shift. As long as it smoothly delivers these parameters, your PSOM and needle assembly are good. If you have those items, and you have more specific questions, I can try and help answer them.
@@whiteknightandshorty from watching your videos and reading your comments I was able to gather up quite a bit of information and I really appreciate it. I've already bought the equipment necessary. Appreciate you getting me on the right track and I'm surprised you actually answered . And thanks again.
@@Dalemanly You're welcome! LMK if there's anything else that would help you. Good luck!
Hi:) I have a suzuki sidekick 1.6 16v 1995 , when its cold weather when i start the car my idle is around 800 but as the engine warms up the idle goes to 1500-1600 and if the weather is colder even more then 2000. Can this be the reason?
Hmm... that sounds counter intuitive and backwards than what is intended, but it is possible, yes. The 16v has two water temperature activated sir flow compensators that may be an issue. You might want to make sure the secondary ignition and timing is accurate and where it should be, and that you don't have any other issues with the ECU or check engine lights etc. Then you might have to move onto manually testing the various sensors and their functions, and then make sure the coolant lines that branch out from the water pump return rail under the intake that travel through the smaller water lines through the intake and the two compensators are not plugged and are free flowing. Those bring the warm coolant through the two manual water temperature activated air compensators that make sure the programmed ECU delivers what it should when it should. If they are not opening, usually the engine doesn't idle correctly, or searches for the correct idle. Also, there is a procedure to set the idle air bypass screw on the throttle body, but if you haven't tou8ched it, I would not suggest messing with it, as it needs a few special tools to adjust it properly. Make sure you have access to some kind of shop information such as Alldata before you begin to adjust or attempt to correct for various discrepancies. Knowledge is power and information is crucial! Good luck!
@@whiteknightandshorty someone messed with the idle screw of my 94 sidekick, the one located on top ofertas the TB. Where can I find those instructions? As you screw it in, the engine wants to stall. If it is out, the rpm go up. Thanks.
i have a few to test can you tell me where to hook up and what equipment you use?
You'll need to have decent equipment, including a power supply, a sine wave generator, an oscilloscope, and a good multimeter. You basically want to reproduce the VSS round sine wave into the PSOM and make sure that the VSS voltage low side is at or below the limit, and that the speedometer needle assembly smoothly follows the range of speed, and that the PSOM correctly outputs the proper square sine wave the ECU needs to correctly shift the trans (in automatic trucks). If you have that equipment, I can help you further, but if you have access to Alldata or any comprehensive shop data, the wiring diagram will indicate what to hook up where. If you have any other more specific questions, I'll try to help with them. Good luck!
I have the exact same bike. I’m redoing the carbs now, after some problems over the last couple years. I had the vacuum petcock fail and a carb float leak or stick open during winter storage. Gas hydrolocked a cylinder and leaked into the crankcase. I got all that fixed and the bike ran good for a few months. Now I’ve got a cylinder with low or no fuel; or no spark. Sigh. 14:58 Thanks for posting the video including the test ride. Sounds good to me at part throttle. A little odd at idle. But it helps me decide if my bike sounds right.
The bike did run OK, but not perfectly. Thanks for the message! I needed to pull the carbs and hot tank them in some chemical dip in order to clean all the passages correctly, then synchronized them and adjusted their idles etc., but I did get it to run very well again. You may just have a piece of crud in the one carb, as the coils fire two by two with wasted spark, so if it's only one cylinder that is in question, it's most likely the carb. Stick with your repair! You'll get it! Good luck!
Cool! I have about 202k on mine.....chain replaced long ago.....
Not perfect but it works 👌
Well you buy the best car out there gd for all environment and weather believe me I know do you know that even in 40 below 0 they start like nothing when others they can't do it .
Poor bike 😓
I'm sad that it doesn't get the attention it needs... Hopefully I'll find some time!
I believe the psom is working fine in my truck (runs and drives fine) but the speedometer and odometer is dead, do I just need to replace the lcd and needle unit or get a new one and swap the pcb?(95 f150)
Check on the driver side transmission for a round peace with wires on end of it, should be at top edge you will see a band that held it, mine was just hanging there so I returned it to the small band holder and everything work great, I thank they pull them out to keep the mileage down, Mine was the 5 speed transmission, good luck hope this helps,
@@williamstidham2163I will have to look at it in the morning thank you very much for the reply good sir!!!
Something else to mention... Is it a standard or auto? With the standard models, the PSOM doesn't control anything but cruise (if equipped), but you'll know it when the PSOM stops telling it when to shift as the trans won't shift correctly, pretty badly actually. You might have to pull your cluster to check if it's getting power. The PSOM will illuminate and "power up" with 12v and it will read the mileage. When the ignition is in the "off" position, the light green and yellow wire at position C1 should have battery hot at all times. When the ignition is in the "on" or "run" position, it then sends power also to the white and purple wire in the C3 position. Check the pink and orange wire in the C2 position for ground. You can back probe these wires after removing the gauges without unplugging them. If you have ground and hot where you're supposed to, then your PSOM PCB has failed. Most likely your gauge works fine. They rarely fail. You can find a PSOM on eBay or send it in to a gauge repair shop have it repaired. Typically the capacitors dry out, or some tracings oxidize and deteriorate. Good luck! Sorry for the late message! Thanks for the reply!
@@whiteknightandshorty but it does illuminate when I start the truck, anyways I’m gonna have to pull it apart this weekend and see if everything is as it’s supposed to be, thank you again for the reply it really helps!!!
great video, good to bed in sealant like you did, final bead could have prepped with blue tape and been able to tool a nice 1/4" joint. Thanks for posting this, outdoor showers are great!
Thanks! And thanks for the tape tip! Especially for me, it's so nice...!
Hey I question for you all I have the same exact car only that it is a 2003 Chevy Tracker 2.0 Cylinder. I recently replaced my crank shaft pulley and I replace the it and try turning the car back on it would not start anymore. Any Idea on what can it be? It was running fine before I replace the crank shaft pulley. The only unconventional thing I did was remove the crank shaft pulley with out the special tool for the pulley. I took it off by using breaker bar on the crank bolt and turning the engine on for the bolt to get lose. Now I have to say I did try turning bolt a couple of time before I did this trick could that have mess up the timing or the timing chain or tensioner???
When these engines get a lot of miles on them, they do stretch the timing chains to a point where it's possible that you may have bent a couple valves, but if you were turning it by hand you would have noticed that clearly because the engine would've stopped and you would've felt it bump into a valve. Even then, it would start, or try to start, on a couple cylinders and run horribly. Did you break anything like the tone ring for the crank sensor? or the timing case by prying? The "start trick" to loosen the bolt is just a quick bump to break it free, then you do the rest by hand. Does the new pulley fit well? If it sounds like it's cranking well, start basic. Check for fire by removing one of the coils and putting a spark checker in between the coil and the plug. Be sure to connect a jumper wire from ground to the metal ground of the coil. If you have spark, go to fuel and make sure you have correct fuel pressure. You may need to borrow a special tool so that you can temporarily put the banjo tee with a gauge on the pressure side of the fuel line to check for proper fuel pressure. If you have that, you can borrow a fuel injector node light set and see if the injectors are firing. You can then check compression. Then check your timing, by pulling the valve cover, find TDC #1 and see where your cams and timing are. If you have fire, fuel, compression, and timing, it should run. I suspect one of those is a culprit. If you broke the tone ring for the crank sensor, and it isn't turning, or part fell into the oil pan, I'm not sure if that car will run or not. It should based on the cam sensor, and set a crank position sensor code. Pull out the crank sensor and look into the hole while you turn the engine by hand. You should see the tone ring teeth move when you turn the crank. Can you scan it possibly? Keep at it! You'll find it! Good luck!
Do you have part list for the installer tool and pully brake? I appreciate your video
Hi, and thanks! Here's an Amazon link to a decent puller/installer set, but you can find many that will do the job as well. Many parts stores have a tool loan program that might also be useful. Good luck! a.co/d/bVQzSIN
Had a 2002 .The windscreen ,headlight and mirror top fairing is supposed to be bolted fixed to the frame.....not loose.
Mine is tight to the rubber mounts in the frame, but it's always shaken a little bit. The mounts seem ok, but after all that bike has been through, I can see it shaking a little!
Great video, thanks for sharing this. I need help as im a noob at this. I'm from India and i have a sj410 converted to sj413w which is the wide track with g16bb engine which is the 1.6l. I have the 1.0l transfer case which mechanics here say outputs more torque compared to the ratio of 1.3l transfer case but the vehicle can't go above 100kmph. Currently I'm facing an issue where the low gear slips under load and I plan to rebuild it. I'm not able to understand what this 4.16 gear ratio is and how it helps. I checked out Calmini website and they talk about 12% reduction in high and 83% reduction in low. What reduction is this can you please explain. I want a setup that helps in offroading as well as high speeds. I also wamt it to be fuel efficient. Hope i havent confused you and any reply is much appreciated. I'm running 30" MT tyres.
Hi, thanks for your comment. I'm not sure without comparing the two transfer cases you have there in India. We don't get all the neat stuff the rest of the world has! To explain the basic principle, when you lift and increase tire size, you change the final drive ratio, and often those engines are anemic to begin with, so you need to lower the gear ratio back to around stock for the engine's best performance. You can do this by replacing both differential gears, or for what many of the guys do, you can replace the transfer case gear set that will reduce the high and the low, which will bring you back down to a better gearing, and slow your low crawl speeds, which is a "win-win" in most situations, and much easier than setting up two differential gear sets, while not affecting low range ratio. You have a few choices when ordering a t-case gear kit. You should calculate the ratio kit by percentage to get you back to your original gearing. I can go into this a little more, so let me know if you need me to do so. It sounds like the 1.3 t-case you mentioned must have a lower ratio high, which is why it limits the speed. There's kind of a power/speed balance you have to find. This brings me to the efficiency range... There is a decrease of efficiency when you increase rolling weight/friction/wind resistance etc by increasing tire height. My suggestion is to find the lightest weight tires you can with the tread pattern you're looking for. Heavy mud tires slow you down and cause more wear and tear on everything, but if they serve your purpose, great! All terrain are better for street and more mild manners, but lack bite and mud clearing etc. You will reduce efficiency but gain off-road capabilities. I hope this helps. Let me know anything specific and I'll try and help. Thanks and good luck!
Well done. Actually I would like to get a second bike (I already own a Yamaha Tracer 9, can check my content). I am undecided between the Bandit 600 (2001-2004) and Bandit 650 (2005-2006). Which one would you pick?
Hi, and thanks! It depends on what you're comfortable with. I believe the 05-06 has a seat adjustment and might be slightly lighter? Neither are fuel injected yet I believe, so very similar bikes. Do you have an opportunity to ride the two and see if you feel a noticeable difference? Personally, being that I am not the most petite man, I prefer larger displacement choices. Let me know which one you pick!
@@whiteknightandshorty Yeah, thanks for the answer mate. I am leaning towards the 650 2005-2006 that is still a carb bike. Drop by mate, you may like my content. Will do, will let you know. :)
Those things always looked like mobile suicide booths to me. I think a Geo Metro might be safer in a fender bender.
They are built like rugged tin cans aren't they...but I'm not sure about the Geo Metro, as I've owned one...and the entire car is a crumple zone!
I get a high pitched whistling noise at speeds exceeding 60 km/hr . Could it be because of the 4.16 reduction gears I installed in my zuki?
I think yes. Every set I've installed has needed a bit of break-in time, where the whining noise will calm down over time. It's not abnormal to have a little audible whining, but nothing very loud, and nothing you can feel. Only slightly, but noticeable. Drive it!
Ok, heres a question, if the two positive wires are getting power and the mileage nor the speedometer work, whats the likely issue with the PSOM?
I also just checked the pink/orange wire for continuity and the ground is good, yet the odometer nor the speedometer are working. I've been trying to diagnose this thing for weeks, I've traced every wire and replaced the speed sensor
If you're getting power to the battery positive, and the key on positive, and the ground is good, and it still isn't coming on and showing the mileage, it's the board that has failed. Look in your junkyard for a PSOM that you can grab that looks good that you can check it it comes on at a minimum. If so, install it. It will most likely be the fix! If your speedo is coming on and showing the mileage and the needle is "zeroing" itself out, but not moving when you drive, the problem is either in the tone ring on the carrier, the VSS, or the wiring from there to the gauge. Good luck!
Can I connect a cooler from a PC and wind up km?
I'm not sure what you mean by a cooler from a PC, but if you want to add mileage to match your vehicle, you can power the PSOM up and connect a sine wave generator to it and crank it up to 90 mph and let it run. I think it may be ok to use the lower mileage one. The other solution is to take pictures to prove the mileage on your vehicle and take it to a Ford dealership that still has the mileage match machine where they can calibrate your new PSOM to the actual mileage of the vehicle. Good luck!
Hello. tell me how and what you connect?
Be very careful when connecting everything as a simple quick brush of one connection may damage the board. Also, make sure you have good test equipment. Lt Grn/yel = C1 = Battery Pnk/Org = C2 = Ground Wht/Ppl = C3 = Ignition Run Hot Red/Pnk = C4 = VSS input (sine wave input from VSS from tone ring) Lt Grn/Blk = C5 = VSS return which is the "negative" side of the VSS sine wave Gry/Blk = C7 = VSS Output to ECU and will be a square wave Lt Blu/Yel = C9 = PSOM enable programming to change the PSOM speedo algorithm for different tire size or gearing
I have the exact bike, love it. I noticed the handlebar risers you have, were they plug and play or did you need any longer lines/cables. Do you recall where you got them? Thanks!!
These were the longest plug and play risers I could find. I actually got them on eBay several years ago now at least, and were not too expensive. Bolted in easily and are very sturdy and work well. They really made the small amount of positional difference I was looking for and I really enjoy them! I think they were 2" risers and are right on the edge of usability for everything with full steering. 1.5" may achieve nearly the same with even easier connectivity.
Your video should of gotten at least 10k views???
I don't have enough followers yet to be promoted like that, but thank you very much!! It's hard for me to keep up, but I'm trying! Thanks again!!
Gr8 video < Thankyou >
You're welcome!! Thank You!!
I wish somebody would do a video explaining everything. Everyone I’ve seen just does time lapse
Thanks for you thought. Personally, I'm limited by my computer, editing software, and RUclips's 15 minute limitations (otherwise I would have to pay!). I had the idea to make some videos where it may help a couple small things when the viewer had some previous knowledge of the topic. I would love to be able to upgrade my hardware and software to accommodate. Then I could go more slowly, maybe talk over the videos and impart more tips along the way. Plus, I'm relatively new to this and I'm learning as I go. If you have any specific questions, I'll try and answer them. Thanks for your comment, and also for your patience with my video improvements. I'll try to incorporate more details. Thanks!
How to remove seat from suzuki?
With the ignition key! There's a keyed release on the left side of the bike just below your leg and just below the seat. It's also the locking hangar for your helmet.
I had my speedometer and the VSS .The speedometer still only goes to 5 mph. It is a 1997 Damon Daybreaker Motor home . .
You may want to check your VSS input. You can check it accurately with a handheld oscilloscope, or you can check its function with a quality multimeter on AC voltage. The voltage will increase linearly as you increase your speed. If it tops out, you most likely have a broken tone ring on the side of the ring gear on the carrier. You can check that by removing the VSS, and lightly with a regular screwdriver, you would be able to rotate the "thin bumpy gear" that will be centered in the VSS hole. If you measure an good increase in voltage at the PSOM harness, your PSOM board or the needle motor is bad, and you'll need it to be repaired. Instrument gauges shops are still all over, and most likely can repair it at that point. I hope this helps. Good luck!
I had my speedometer repaired and VSS replaced and the speedometer only goes up to 5 mph .The odometer still operates. Any suggestions.
Sounds like there may be something wrong with the tone ring in the differential. Can you connect an oscilloscope or a simple multimeter on AC voltage and see if it continues to rise from the VSS?
Can't see anything you are doing. Bummer.
Sorry for not being too clear. Videos are hard to make! If you have any questions, I'll try and answer them.
Well guys considering how hard it must be to get those parts, I think you did a fine job. It’s looks mighty fine to me.
Thank you! They're still working great!
I'm actually jealous
Love this bike
Great video, thank you
You're welcome! I'm glad it was helpful!
Been trying to find this'll bike in Mexico, there just aren't any, probably have to go to the states
...Why would you jack it up using the header as a jack point?
Good point! If it was anything other than a yard bike... Plus that part of those headers has reinforcements and are quite strong there. And when the bike is on the center stand, it doesn't take much force to raise the front wheel, so in this case, it doesn't hurt a thing!