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Werner's Whirligigs... and Analogue Oddities
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Добавлен 23 апр 2024
Lathe Mill Combo Rescue Part 1 - Repairing the Motor
I recently brought home a non-working Smithy Lathe/Mill/Drill Combo. Specifically, the model is a 1998 (or 1999) CB 1220 XL. The main problem with the machine is that the motor has been removed and appears to be nonfunctioning. In this episode, I go around in circles trying to figure out what is wrong with the motor!
*Chapters*
00:00 - 05:03 Intro
05:04 - 09:22 Start Circuit Info
09:23 - 11:12 Testing the Start Capacitor
11:13 - 13:52 Testing the Centrifugal Switch
13:53 - 19:20 Testing the Motor with the Machine's Switches
19:21 - 21:45 Throwing in the Towel on the Original Motor
21:46 - 26:11 Will this Craftsman Motor Work?
26:12 - 28:10 How about a 1.5 HP Baldor or a 3/4 HP Marathon Motor?
28:1...
*Chapters*
00:00 - 05:03 Intro
05:04 - 09:22 Start Circuit Info
09:23 - 11:12 Testing the Start Capacitor
11:13 - 13:52 Testing the Centrifugal Switch
13:53 - 19:20 Testing the Motor with the Machine's Switches
19:21 - 21:45 Throwing in the Towel on the Original Motor
21:46 - 26:11 Will this Craftsman Motor Work?
26:12 - 28:10 How about a 1.5 HP Baldor or a 3/4 HP Marathon Motor?
28:1...
Просмотров: 201
Видео
Surface Grinder Job 6 - Making Sparks & Grinding the Magnetic Chuck on the Brown & Sharpe No 2
Просмотров 23814 дней назад
We're finally making sparks! The magnetic chuck was ground, top and bottom, with a little bit of difficulty, which involved a crash. But hey, it worked very well and will hold its own in my shop. This is the 6th and final episode in a series on getting this surface grinder up and running. To visit they playlist, click here - ruclips.net/p/PLP5AbMWxPVghMbOrrnDguSCnPYi_9Lw4S To purchase the miste...
Surface Grinder Job 5 - Making and Using a Rest Remover Solution (Like Evaporust)
Просмотров 71921 день назад
Recently, the brilliant gentleman behind @beyond.ballistics released a video detailing how he had created a rust remover solution which works even better than Evaporust, can be made at home, and is only a fraction of the cost of Evaporust to make. Working on old machines, vehicles and parts, I was immediately excited by this. I had to make and informally test it on my surface grinder project. I...
Surface Grinder Job 4 - Designing and 3D Printing Weights for the Wheel Adapter
Просмотров 161Месяц назад
In order to balance the wheel and wheel adapter for use on my 1948 Brown & Sharpe No 2 Surface Grinder, I designed and 3D printed some weights that were then installed into the wheel adapter. This video allows the viewer to follow along with 1) the design process, done in Fusion 360, 2) “Slicing” the part model (an .STL file) and turning it into Gcode (which gives the 3D printer instructions), ...
Surface Grinder Job 3 - 3D Printing a Grinder Wheel Balancing Stand and Turning a Steel Arbor
Просмотров 433Месяц назад
You need a balanced grinding wheel to have a good ground finish. Therefore, I designed and 3D printed a wheel balancing stand, taking what I learned from Clough42, and I also cut an arbor from steel on my lathe to hold the wheel on the balancing stand. *3D Parts Download* www.thingiverse.com/thing:6791903 *Techniques used by me for this video:* Clough42 (3D printed balancing rig) - ruclips.net/...
Surface Grinder Job 2 - Cleaning and Electronics Inspection on the Brown & Sharpe No 2
Просмотров 52Месяц назад
I continued to work on my late 1940s Brown & Sharpe No 2 Surface Grinder and spent a lot of time degreasing the exterior, which I've shown in Fast Forward. I also did some investigation into the motor starter and a mysterious switch and coil setup. Finally, I shared some wiring schematics demonstrating a latching relay in both 1-ph and 3-ph motors. This link will allow you to download all of th...
Surface Grinder Job 1 - Getting my Brown & Sharp No 2 Up and Running
Просмотров 3842 месяца назад
This is an intro to the machine and a little repair work. I spent some time getting my late 1940s Brown & Sharpe No 2 Surface Grinder up and running. Of course, I broke a small cast piece, which I brazed back together. I still have more work to do in the next video, so stick around for the sequel. More to come in the future! My sincere thanks to those that have subscribed and/or given me thumbs...
Air Compressor Reed Valve Repair / Replacement
Просмотров 2322 месяца назад
Today, we replace the reed valves in a Rolair VT20TB air compressor, which is a consumer grade compressor. We'll strip the pump down to the cylinder, install new gaskets, reed valves and studs, reassemble everything, and give it a test run. To see our Air Compressor Troubleshooting Video, please follow this link - ruclips.net/video/wJd1081hxvQ/видео.html I was very impressed with the air compre...
Air Compressor Troubleshooting for Low Pressure - Remastered
Просмотров 202 месяца назад
In this video, we’ll troubleshoot a consumer grade air compressor from end to end. The video contains a schematic and associated theory as well as hands-on, how-to wrenching. The schematic can be downloaded here - drive.google.com/file/d/1HkUZigX_8FvpoCXMhmSQPlipYazr2IrP/view?usp=sharing *Please note - I remastered the audio in this video so that the levels are better, but it's not perfect. I'l...
Kurt D60 Vise Rehabilitation and Restoration - Part 1
Просмотров 463 месяца назад
I bought 19 used Kurt vises at auction in a variety of conditions and have been working my way through the pile. I'm sending a pair to a good friend and want to give him something usable, right out of the crate. For this video, watch as I disassemble, clean, degrease, and remove the rust from a Kurt D60 vise. There will be a follow up which includes resurfacing, painting, and reassembling with ...
1st Gen Dodge Ram Cummins W250 Jump Seat Removal & Install
Просмотров 253 месяца назад
Some jerk left a dent in my Dodge truck. I removed and installed the passenger rear jump seat so that the paintless dent repair (PDR) guys could more easily get into the truck and push the dent out from the back. 00:00 Intro 00:52 Remove the chair 02:06 Remove the headrest 03:09 Install the headrest 07:01 Install the chair 09:14 Wrap up
1st Gen Dodge Ram Cummins W250 Passenger Bucket Seat Removal & Install
Просмотров 1364 месяца назад
Some jerk left a dent in my Dodge truck. I removed and installed the passengers side tilting bucket seat so that the paintless dent repair (PDR) guys could more easily get into the truck and push the dent out from the back. 00:00 Intro 00:49 Seat removal 02:55 Should I remove the seat hinge for installation? 03:28 Begin seat installation - install hinge 04:20 Install seat onto hinge 05:20 Insta...
Window whistle FIX - BMW E92 3-series Coupe (328i, 335i); Door and window alignment process
Просмотров 2024 месяца назад
Learn how to align the doors in a BMW E92 Coupe with the adjacent rear quarter panel, and how to align the preload (pitch) of the window so it makes a tight, whistle-free seal with the door frame. Thanks to seanblee who posted this thread in 2012 -www.e90post.com/forums/showthread.php?t=701279 00:00 Intro 01:29 Whining 04:31 Striker Plate Adjustment 11:37 Window Preload (Pitch) Adjustment 22:00...
BMW E92 328i/335i Coupe - Remove/Repair/Install Master Window Switch
Просмотров 415 месяцев назад
At the beginning of 2024, I replaced the driver's side master window switch in our 2009 BMW E92 with a really cheap aftermarket piece from Amazon. It worked for awhile, but then became intermittent. Watch along as I figure out a functional solution that doesn't require buying yet another switch! I also remove the switch from the car and reinstall it, which is useful information. 00:00 Intro 03:...
3D Printed Hardware Storage for your tool chest drawers - One size fits most!
Просмотров 4,8 тыс.5 месяцев назад
Organize your hardware (nuts, washers, bolts, screws, pins, rings, whatever...) with this simple 3D printed storage system, which can be installed into a tool chest drawer, or any drawer for that matter. Make your own by downloading the various 3D printer files for free at www.thingiverse.com/thing:6656868 Several of you have pointed me towards Gridfinity, made by Zack Freedman. Freedman landed...
Dazor Fluorescent Tube Lamp Conversion to Ballast Bypass LED Bulbs
Просмотров 2485 месяцев назад
Dazor Fluorescent Tube Lamp Conversion to Ballast Bypass LED Bulbs
Any chance you've had to fix one of the pop out windows yet? I have one on my truck that has come unglued on the hindge side and been looking for what others have done to fix it. Good video, I have a dent in mine, same side but in the middle of the panel just below the side moulding and I have to remove my jump seat to get access. Thanks for posting this.
I have not had to work on one of the windows, yet. The do come out pretty easily, so you can remove it if it's easier to work on it that way. Sorry to hear about the dent. Good luck getting it out. Thanks for posting a comment.
@@WernersWhirligigs I'll look at taking the window out. No worries on the dent, I just bought the truck and the dent was already there and it's not too bad. I think once I can get behind it most of it will just push out. Thanks.
This why grams and kilos are way to go. Say U want 250 grams equals .25 of a kilo. Very easy. Same with mm CMS and metres. You watch videos with guys who use inches and feet all their lives trying to work out sums in their head and you just think millimeters centimeters and meters it's just so simple. This from a guy where we changed over to metric as a kid, here in Australia. I still talk in the old measurements from habit. Cheers Graham
The metric system is awesome for that. I agree. You saw me stumble because I had made my calculations in decimal pounds and, while mixing, realized my scale only did lbs, and decimal oz, which is complicated. At least when we're making critical measurements in inches, we change over to 0.001 inches. Thanks for checking in, mate!
Very nice conversion! I am curious as to how to tighten the lamp up? Would like it to hold in certain positions, but it tends to droop. Have you taken apart the mechanism by chance? Was wondering if there is a spring tension or something to adjust? Thanks, Brad
Thanks for the comment. That's a really interesting question/thought. I have not yet looked into this it because my lamps (I have 4 Dazors) haven't had issues with drooping. If you do figure it out, please post here (or elsewhere) about what you find.
I took off the side cover and that spring is massive. It also appears that it is pinned into a slot which theoretically could be moved forward or aft one notch. I am not going to mess with it as most positions are workable. Do you have any Dazor’s with the new style arm? The new LED one’s look enticing!!!
@@bwalsberg Nice sleuthing! My lamps are all from an past time in history. One even doesn't have a ground wire on the plug, so perhaps it's from the sixties or before? I checked out the new lamps and I think they look very similar to the old ones, but I bet they can pump out a lot more light. That indeed is the best of both worlds!
I have those exact lamps on my table right now. Thought I would give RUclips a look for advice on shifting these kids over, and this was the first thing that popped up. Thanks so much for this! Feeling really lucky right now.
Thanks for the feedback. Good luck with your conversion! If you run into issues, don't hesitate to ask.
Now you have a surface grinder you can MAKE flat stones. Grind them..... 2 off them so that you can use them together to keep them flat for longer. The surface finish isn't great for a surface grinder. Typically I would think this would be due to wheel imbalance. But you did that and we know from Clough42 that the balancer works. Sure you did the balancing with a moving wheel (rather than from a stop) but I would think that would be better. I am thinking that this being a really old grinder it may be the main spindle. If its plain bearing are worn and so the shaft is able to move around. Perhaps look for shaft float. Also oil level Roller bearings - nothing cheap here...... GREAT TO HEAR/SEE SOMEONE TALK ABOUT ALLOWING MCHINES TO WARM UP.
@ianloy1854 Thanks for the input! Good call on the flat stones. They might be in my future. Regarding the finish, I've been pondering that issue. I balanced the wheel first, then trued and dressed it. Could it potentially be out of balance again, after being trued? For example, if the wheel were mounted way off center on the adapter and was then trued up, could it have lopped off enough weight on one side, taking it out of balance again? I tried to balance it again after doing the work and I could not balance it because my 3D printed weights, could not hold enough ballast to offset the weight of the wheel. I recently scored 3 Sopko adapters on eBay, in parts. One came with the Sopko balancing rings but the adapter is slithgly too long for my machine. I will be doing a little machine work to modify the adapter so I can use the balancing rings with my wheels/adapters. My No 2 is one that came with the less common sealed bearings, as opposed to the plain bearings. But they could be 75-80 years old now and have some miles. Before I go in there, though, I'm going to attempt to get a better balance on the wheel.
@@WernersWhirligigs So it is like my J&S 540 - surprised I guess at the bearings given what I could read up on the B&S. This certainly makes your ears far more important. If the bearings are quiet then it isn't them... But you can also check for radial play easily - it should be zero of course. You can check for wheel runout - just have something between the dial indicator and the wheel. Only other thing I can think of is the belt drive - is there something there that isn't running smoothly? Another thought. Rotate the wheel 180deg on the spindle. Same idea as they use on car tyres the lightest point is marked and that gets installed where the air inlet is. If there is a significant (lovely word, has no actual definition so you get to decide, and if you told me I could say you were way off...) difference between the bore and spindle try and manually preferentially position it. Re flat stones see this ruclips.net/video/gAmH4pDdy9Y/видео.html I love his work you can see what he does with so little resources. The subtitles are really good to. It also shows a diamond wheel - these are great for carbide. For metal a CBN wheel is better (diamond works but can wear quickly). The point is balance and true it (by using a slab of hard metal) and your done for a LONG time - unlike a stone wheel.
@@ianloy1854 Thanks so much for the additional ideas about the finish. I'll look into all those issues. This is one of the reasons why I started posting videos. To get useful feedback that helps me learn. Thanks! That was a great video on making flat stones. I watched the whole thing and have bookmarked it for when I'm ready to make my own.
I ABSOLUTELY agree. I have used the Bicarb version - AWESOME. I also used dishwasher. Your joys of working with freedom units brings a smile. Though you design in metric???? When you started mixing I was waiting for what would happen - I did exactly the same thing but only with 2litres (2qts). I did better the 2nd time - I added the acid and then incrementally added the base. I feel this is the better method as the acid is stronger so it should be the first in - save from splashes or whatever getting into it later....
That's great feedback regarding adding the acid first. I wasn't sure which made more sense, so I followed what someone said in the original Beyond Ballistics video comments. I'll add the acid first next time. Thank you! Regarding designing in metric, not always. The my personal default in Fusion is SAE, however I only had metric set screws in the appropriate size in my hardware drawer at that time, so I designed the part in metric (I'm assuming you're referring to the last video about making the ballasts for the wheel. I'm utilitarian. I do whatever it takes that is efficient and saves $. Thanks for the comment!
Thanks. Your "intro" to Fusion actually made more sense than all of the others I have seen - I now think I understand the concept of how it works. Coming from a drawing board training 50 years ago makes the transition less than smooth... 😀
Thanks so much for saying that! That made my morning. Glad it helped a little. I learned drafting in school back in high school in the 80's and then one of the earlier approaches at CAD too, but this is quite a different animal. That said, once I got the hang of it, the methodology makes a lot of sense and I really like it.
I vote for "emotions of the moment!"
Me too. Thank you sir for the comment.
Completely un-expert opinion. The measurements not being zero around the 42:00 mark could be that the table itself or it's ways aren't level to the cutting axis. If the entire bed was tilted, then it's distance to the cutting point would be uniform the entire way across when measured under the cutter, but if you measure from an offset like you do with the dial indicator then it can be off by the tilt of the table. If you were to say the ways were more worn out on the left side of the table, then it could have a more exaggerated tilt than the right side of the table. Under the wheel it would still be a 0, but the farther away from the wheel you go the more the measurement would vary on the left side. Sincerely, an uninformed idiot on the internet.
Hey man, thanks for thinking this issue through. I think I follow what you're saying. Just more thoughts/comments of my onw - The table itself was surprisingly level and the variations seemed to be slope like, meaning that they changed slowly and in one direction as the table moved through it's range. However, the changes in the surface of the chuck, after grinding, seemed to be very localized. The needle was bumping up and down as I traversed the chuck. I don't think I could draw a conclusion here. All that said, I really appreciate you taking the time to share some thoughts in a comment! Thanks a bunch.
@@WernersWhirligigs Yeah, the bumps were kind of what led me to this line of thought. The bumps seemed more pronounced as you moved the table toward the frame and away from it, but were smoother when moving the table length wise. If the table were tilted away or toward the frame but the wheel wasn't, this would fit. Imagine if the table were sloped to an exaggerated 30 degrees front to back. The wheel would cut a saw tooth looking profile into the table with a tooth count equal to the step over. If I were right, then the bumping of the needle while traversing in and out would be higher on one side than the other as well. It's an interesting situation. I appreciate the conversation. Good luck!
@@kupaN9 I understand now. Your description helped me visualize it. I do believe there is some slope from front to back, with the back of the table being slightly higher. The needle climbed a small bit each time I took a step across one of the T-slots towards the back of the table. You have a good eye.
Useful thanks
Thanks! So glad hear it!
How long do you think this would stay "good" in a 5 gal bucket? I've got some old vises I'm about to restore but hate to make up a big batch and it not last a while.
Hey Slim - thanks for the comment/questions. The honest answer is - I don't know. I don't believe that issue was discussed in the video by BeyondBallistics either. The product of citric acid and baking soda (what we made) is called Trisodium Citrate, if you want to research it further. I found the following on several medical sites, because it is used in treating various issues - "it is chemically and microbiologically stable for 28 days when stored at room temperature in 50 mL syringes". Given that it's for medical purposes, I would expect 28 days to be an extremely conservative number. I have only been storing mine since a few days before the video was posted, maybe 15 days, so I personally don't have an experience based answer, but I am expecting it to last for quite a while (whatever that means).
@WernersWhirligigs I have my citric acid ordered, going to mix up a batch and clean these vises up, then put a lid on it and I guess see if it works the next time I need it. Going to keep an eye on the whole lid thing too, not sure if it keeps off gassing and wouldn't want a big mess 😅
@@SlimPickins_07 Nice! I think you'll be happy with the results. Good idea about the lid. I have mine in a covered 5 gallon bucket and haven't run into an issue, but gassing could happen. Haha. Did you watch the part where I made the solution a second time, and it didn't go totally volcano on me? Put all of the baking soda in the water first. Then slowly add a bit of citric acid and stir. Add more and stir. Be sure all the citric acid has reacted and dissolved before you add more. It did bubble over the second time because there were still undissolved salts in the bottom of the bucket, but it wasn't nearly as bad as the first time. Good luck!!
how about a bigger bucket
Exactly! hahaha. Or much less water to start with. But I'm no good at that. I want to use all the space in the bucket.
Thank you for the information. Do you have any idea how to protect against rust in the future. Thank you again for the information.
You might check out this video on Project Farm's channel (ruclips.net/video/lyWHF4NoNVk/видео.htmlsi=K56jOG5zFStMYS0H). It's about car undercoating rust inhibitors. If you don't know Project Farm, this guys tests ALL kinds of stuff, side by side. He buys the things with his own money, is not sponsored, and does thoughtful and comparative tests on the products. Hands down, one of the most useful channels on RUclips. I hope this helps you out. Thanks for the comment!
Hi there, I found your channel by looking up rust removal, and I am really Glad I did, as I have a lot of old tools and Accessories that need to be De-rusted, so I will give it a go during the week I hope, and then let you know. ''Thanks for letting us know about it" Regards Gordon - Australia
Hey Gordon - I hope it works out for you! Please do let me know. What part of Australia are you in? I spent quite a bit of time traveling the farming regions along the Murray River for several years. I really enjoy visiting! Great country and nice people.
The enthusiasm for CAD and 3d printing is quite evident. Nonetheless, to my untrained eyes it appears the learning curve for CAD is steep, as you maneuvered through the screen options like a wizard. Also, you clearly had a lot of prior knowledge pertinent to the specific design requirements for the part you engineered. Bottom line, it's interesting to follow you through conceptual preparation to manufacturing. Keep on truckin'!
Thank you for sharing your thoughts Bernstein. Yes, for sure, I've been using Fusion 360 for several years now and have learned many shortcuts. And I also did some engineering before hand. Thanks for keeping me honest. One of these days, there will be peanuts!
Great video! Would you happen to know which Satco LED bulb would be the correct bulb for a Dazor 2134 with your conversion?
Thanks for the comment and question! If you are doing an LED conversion, like in the video, and need a ballast bypass bulb, I've used a Satco S11952 (www.payless-4-lighting.com/products/satco-s11952?). This is for the 6500K variant (cooler, more white). You could also use the S119950 (3000K warmer, more yellow) and S11951 (4000K - in the middle). Here's a search on that website that shows all three. - www.payless-4-lighting.com/search?q=satco+18-inch+bypass&options%5Bprefix%5D=last Good luck!
@@WernersWhirligigs Thanks! This would be for a Dazor 2134 that I hope to modify with your ballast bypass mod and use with a 220v current (I live overseas). Looks like the flourescent bulbs have a voltage range of 120V-270V, so it looks like I should be good 😬
Nice job Andrew!!! You try with a small lead ball (fishing weight) instead of the ball bearing.... it could be shaped to adjust and reduce weight
Thanks Rodolfo. That's a great idea. This wheel is balanced and I'm just going to leave it alone for now. I found an even better solution for the next wheels, though. I bought a box of Sopko wheel adapter parts on eBay, which had 4 of the threaded sleeves, 2 nuts, 2 washers and some balancing rings. There's enough there to make 2 working adapters, one with balancing weights (I hope, it's in the mail).
Thank you for this, I've had two E92's and both had an annoying whistle on the driver's side. I'm going to try this with my current E92.
Cool! Let me know how it goes. Good luck!
Another superb presentation. I'm hooked!
Thanks so much for the comment!
Consider changing the grid connectors to dovetails so you can eliminate overhangs and manual cleanup.
You know, that's a great idea. Thank you!
Hi Werner, love it to see how you handle this old machine ! Thanks for showing and good luck for your further projects. Best regards Werner from Germany😃
Werner! My brother from another mother aus Deutschland. Thanks for the comment. I really appreciate hearing from you. I'm now working on 3D printing a balancing stand for the grinding wheel. That will be the next video and hopefully in 4 days. So many details before I can actually grind. Thanks again for saying hello. You made my day:)
I didn't get any peanuts in my viewing. 😞
I said, "MAY contain peanuts" not "WILL contain peanuts". Maybe in the next one;)
Fascinating! From both the original engineering design and your skillful refurbishment work!
thanks! Did you see the fireworks?
Thanks for the video. Do you have a link to the bulbs you used?
This is the ONLY bulb I've been able to find in the correct size. It looks different than the one shown in on the product page. If you go to 40:22 in the video, you can see what they actually look like. The one thing I don't like is that they don't provide light for the entire length of the bulb, but I haven't found any alternatives - www.bulbamerica.com/products/satco-s11903-3w-t5-led-miniature-bi-pin-base-6500k-daylight-flourescent-tube
@@WernersWhirligigs Wow, thanks for the quick response. I assume those are the single ended bulbs. I wired my M209 exactly the way you have it but mistakenly used double ended bulbs which seems to be tripping the breakers. Thanks again!
No worries! I wasn't as fast this time, though;) The bulbs I have used, and am familiar with, are indeed the single ended bulbs. The wiring discussed in the video is set up is to accommodate that kind of bulb. For anyone else reading along, this means the power goes in and out at the same end of the bulb. However, these bulbs have connectors at both ends so it doesn't matter which way you orient the bulb in the lamp. A double-ended bulb has power going in at one end and leaving at the other end of the bulb. This type of bulb would not work in the wiring setup from this video.
That looks like a great project, thanks for showing.
Thanks for checking it out! I really appreciate the comment. Thank you.
Nice attention to detail! Get 'er done! ;-)
Danke schön!
Great video!!!
Thanks mate! Stay tuned...
Nice work, Werner! I trust you turned off the torch! LOL
Amazing presentation and so timely! When I looked a couple months ago, there were not any great resources. Can't wait to convert one of my 2324's, and then the other. Looks like the process as you described in the M209 the same as for the 2324 (just with 2 sets instead of 3). Do you have a recommendation for the LED's on the 2134? Stay tuned for more questions...
I'm so sorry for not having responded earlier. I thought I had.... The 2134 and 2324 are 18" T8 bulbs, I believe. I don't really have a good recommendation, just because I've only used one set of bulbs of that size so far - www.payless-4-lighting.com/products/satco-s11952? This is what I used for my lamp project and they're still working, but I haven't used the lamp regularly to give it a real test. Please fire away with questions in the future if you have them. I will do a better job of responding.
Why didn't you use gridfinity. The fusion 360 plug in makes it easy to design and print.
Good question! I only learned about Gridfinity from another comment and had never heard of it before I created my storage system. I just thought about my problem and came up with a solution. Thx for the heads up on the 360 plugin which looks great too. That's news to me. If I end up needing more storage, I'll try out Gridfinity. Thanks for your comment!
The lamp was made for the European market we have 220 volt. I do not know if it matters. I am a Belgian.
Ah, that's an interesting twist. I do not know if that matters, either, though I still think you would need one ballast per lightbulb. Good luck and let me know what your friend finds.
i have a lamp with two ballasts it is a m-209-f two wires gooing up; I only can light one bulb. I followed your diagram. The two ballast gooing are connected to one wire ...help
What I think I'm reading is that you have an M209 with two light bulbs and two ballasts, but only one light bulb is functioning. I'm not sure what to make of the two ballasts being connected to one wire. That sounds correct. They should be both connected to the a single wire on the neutral side, and the other side of the ballast should each connect to a colored wire (red, yellow, and brown in my diagram) leading to the top. I would do the following to troubleshoot: 1) swap the two bulbs and see if the problem follows the bulb. If the other side now lights, then you know you have a bad bulb. If the same side lights (and the other still doesn't), then 2) Open the base and swap the wires leading from the ballasts up to the top of the lamp. It will likely be the colored wires (like the red, yellow and brown in my diagram). So, take the wire leading from Ballast A to the top of the lamp and attach it to Ballast B, and then take the wire leading from Ballast B and attach it to Ballast A. You'll need to remove the wire nuts and then just re-twist the wires and reinstall the wire nuts. If the other lightbulb now works, then you have a bad ballast. If neither 1) or 2) get you an answer, then there must be a bad connection on the circuit with the non-lighting bulb. Start with 1) and 2) and report back. I'm happy to help you if you need further assistance. Good luck!!
Thx but i have 3 bulbes and two ballasts
I did swap the wires on the ballast. Each bulb is tested and works. The ballasts works..i did consider to work with leds. But i can no find led lamps 22.5 cm .
@@marccoucke6058 Did all three bulbs ever work with only two ballasts? I believe there should be one ballast per bulb. I have four Dazor lamps and they all have one ballast per bulb. The fact that there are only two ballasts for a three bulb lamp does not seem right to me.
This is in response to your 2nd comment about swapping the wires on the ballast. Nice work! That's good news that everything is functioning. If you wanted to keep it as a fluorescent lamp, I believe you'd need to buy another ballast. Dazor sells ballasts, but I don't see one for the M209 with those smaller T5, 9w bulbs. You might call them. Here's a link to their sales page for ballasts - www.dazor.com/store/ballasts.html. If you choose to do an LED swap, I used these bulbs for my M209 - www.bulbamerica.com/products/satco-s11903-3w-t5-led-miniature-bi-pin-base-6500k-daylight-flourescent-tube? Let me know how it goes.
Very well organized and explained (colored neutrals notwithstanding 🙂). Feedback: Be careful about your overhead light hitting the lens of your camera. It causes a cloudiness. There were a couple times during close ups when your hands shaded the lens and the picture got substantially clearer. You can get (or rig up) a lens shade for your camera that will help a ton! Also, speak up a bit. You could stand to be ~10-20% louder. But still an EXCELLENT presentation and production. Esp. your wiring diagrams!!! Well Done! I'll tackle my Dazor ULP2324-16 this weekend with confidence.
Thanks man! I appreciate the feedback for sure! That was my very first video and I'm only now working on my 4th and 5th. The volume thing is elusive. It sounded fine before I uploaded it, but I agree that it's too low online. I was working under fluorescents. I wonder if that was part of the problem. I can see interference patterns sometimes while filming. I'll look into setting up a shade. Great advice, thanks. It just occurred to me that I could switch in some LEDs (doh!) and try those out in that location.
Make sure to have good audio. My ears are old lol 😊
Roger that. This was my first and I'm not sure what's up with the volume. I've listened to it here and it has been low at times, and other times not. Regardless, I'm paying attention to volume levels and will do my best to set them higher. Thanks for the comment. Every bit helps.
I know about gridfinity but I like yours great channel 👍 Keep em comin
Thanks a bunch for the comment. I'm working on some more videos.
Great job I don’t have a 3D printer but have been looking into getting one and this looks like a great idea for storage solutions
Thanks for checking out the video. 3D printing is a total game changer. I have lots of tools, but I use my 3D printer more than any other tool. Seriously. Getting a CAD program ( I use Fusion 360 and really like it) makes it even more useful because then you can design and print your own stuff. I've fixed so many things around my shop and house with 3D printed parts and have also come up with many new concepts. If you enjoy creating and/or fixing things, you will love a 3D printer.
Simplified non-metric Gridfinity
Oh, wow, I didn't realize I had reinvented the wheel. My introduction to Zack Freedman makes me feel quite inadequate (haha). Here's a link to the video describing his system, which is leagues beyond mine (ruclips.net/video/ra_9zU-mnl8/видео.htmlsi=9dLKNChNyjsMmGxB). It's really cool that the Gridfinity bins have similar features, like the grid base, multiple sizes, and the label tab. Stackability is a neat feature, which I couldn't do with the thumb handles. I also like the sloped bottom of the bins which aid in grabbing parts from the bin. Really neat that people approaching a problem sometimes end up with very similar solutions. Thanks for pointing me in this direction.
@@WernersWhirligigs now you have a giant repository of open source designs that you can remix into your system. It's a rabbit hole.
Nice job! What Cad program did you use? If you shared the original cad files, it could make modifying them to fit each individual's tastes a bit easier than editing an .stl. Also, what kind of tool box is that? It looks like a U.S. General, but I've never seen that color before...
Thanks for the compliment! I use Fusion 360. I I'd be happy to share the original files. I'll put them on Thingiverse, if that's possible, or set up a download elsewhere. I'll post another reply when I get that done. Also, good eye on the tool box. It is a US General from Harbor Freight. It is black, however I wanted a more vintage feel in my shop, so I wrapped it with vinyl car wrap in that color. FWIW, it took me about 4+/- hours. Thanks again!
I have uploaded the STEP files for all the components to Thingiverse. I believe this file type will allow for modification in a number of different CAD programs. Thanks for the suggestion.
What a great video, I love it!!!!!
Thanks so much!!
Comments and questions are welcomed. Thanks for your interest!