The LARGEST Thing We've Machined in 60 years (It's Too Big For The MEGABORE!)

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  • Опубликовано: 19 дек 2024

Комментарии • 199

  • @paulmeersa7162
    @paulmeersa7162 59 минут назад +4

    Do a post weld heat treatment of the welded areas on the flange at about 580 to 600 Deg C for an hour per inch and cool in still air, that should do two things; temper the hard areas around the weld, and relieve stress so that after machining the flange remains dimensionally stable er.

  • @watwsplace8614
    @watwsplace8614 7 часов назад +21

    Big fan of Curtis, now big fan of your channel. Both of you do some Big Machine work. Quite fascinating.
    Merry Christmas 🎄

    • @wyrdlg
      @wyrdlg 2 часа назад

      I chime in!

  • @Ramsay_za
    @Ramsay_za Час назад +3

    the level of precission you and CEE achieve with imprecise tools is truly astounding, very nice work, oh and season greetings from the UK

  • @Yamototamto
    @Yamototamto 15 минут назад +1

    I have to say that You Australlia guys are awesome. CEE and HAL my god what a diamond discovery. Love the content. I'm cnc machinist on small 3 axis mill and im so stunned buy Your's craftsmanship! Amazing!

  • @TheVillageIdiotUk
    @TheVillageIdiotUk 23 минуты назад +1

    Hey Matt, that was a serious challenge and a superb result. That is very impressive and I can’t wait to see it all in action. Thank you for taking the time and trouble to explain things in detail and a language us non-machinists can understand. This has to be one of the best channels mon RUclips. I’d like to wish you a wonderful Christmas and I look forward to following your adventures and exploits in the New Year. Take care mate. From Dorset, England 🇬🇧

  • @Thorshand1
    @Thorshand1 7 часов назад +5

    Retired Aussie engineer/tool and die maker in Butuan City, Philipines. Enjoy the break and I'm looking forward to watching in the new year.

  • @stevensnyder5332
    @stevensnyder5332 41 минуту назад +1

    Happy Hollidays from Louisville Ky. great camera work as well

  • @baldugzo5387
    @baldugzo5387 8 минут назад

    From the Caucasus. The Caspian Sea. You are an excellent craftsman, high-quality work. Good luck!

  • @norbertoverbeek2369
    @norbertoverbeek2369 2 часа назад +1

    Great job... unbelievable job... I wish you and your family happy holiday's... I turn in from the Netherlands!

  • @kenwood9401
    @kenwood9401 59 минут назад +1

    Happy Holidays great content from New Brunswisk Canada have a great holiday season

  • @StevenStyczinski-sy8cj
    @StevenStyczinski-sy8cj 6 часов назад +8

    From California USA; unfortunately I knew it would warp from the welding. It is amazing how much the welding will pull and warp that thick of steel. That stress is still in the steel; but with that light of cuts the warping after the cutting “ I am hoping is not excessive”. Remember that episode at CEE where Curtis had that improperly heat treated steel that kept warping after every cut because of the internal stresses! I would recommend be careful and Do not cut the O-ring groves too deep. Leave enough rubber standing proud of the face so that the O-rings can compress down and seal. With the amount of torque that thing is going to have on it might cause it to start walking around on those bolts and possibly even loosen the bolts.
    This is so interesting. I am definitely not going to miss this.

  • @KevinPlemons64
    @KevinPlemons64 7 часов назад +5

    Phil to the rescue. Great to have someone with decades of experience you can call upon for help. Merry Christmas, and enjoy your time off.

  • @tonybarry5101
    @tonybarry5101 13 минут назад

    Yeah. New to the channel. Living in Sydney, my workshop has a lathe and mill slightly smaller than your kit. Lathe is 240 mm between centres, Mill has a 70 mm throat and a 230 mm X travel. Build small stuff in plastic and stainless for doctors. Nice to see some decent sized jobs for a change, and the explanations of why things are so - is excellent. You have a lot in commin with Kurtis and CEE. Keep up the good work and I'll try to drop in on Boxing Day. Regards, TonyB

  • @SunnybraeCroft
    @SunnybraeCroft 3 часа назад +2

    Brilliant video and solution to a problem. It always amazes me the range of tools and machines that are out there. Have a brilliant Christmas and a Happy New Year

  • @jeffeyman5535
    @jeffeyman5535 4 часа назад +3

    New to the channel from Oregon, USA and CEE channel…great narration and just incredible work

  • @petervaneverdink448
    @petervaneverdink448 6 часов назад +1

    Watching from northern Alberta, Canada. Enjoying the content!

  • @RalfyCustoms
    @RalfyCustoms 3 часа назад

    Good morning Matt, I'm sat in me long johns, cold af here in merry old England 😂, and up you pop, like a warm ray of sunshine, I'll make a hot brew, and settle in
    Love the work you guys do. Have an absolutely wonderful day, my mate, and a wonderful Christmas, too 🎉
    Edit: Flange facer eh? Who'd have thunk it lol, crazy bit of kit, hope you rented it?

  • @gerardassink4387
    @gerardassink4387 3 часа назад

    I am not mechanically trained but enjoy your content. Retired military from Pretoria South Africa. Thanks for the channel. Gerard

  • @Jagtr0n
    @Jagtr0n 44 минуты назад

    Great video keep it up, tuning in from California.

  • @donfinch862
    @donfinch862 2 часа назад

    Well done! Some interesting comments below. Merry Christmas!

  • @boeller3505
    @boeller3505 Час назад

    New to the Chanel from Germany. Merry Christmas

  • @robjones3132
    @robjones3132 2 часа назад

    Merry Christmas
    Greetings from the UK

  • @arrandeleeuw1593
    @arrandeleeuw1593 2 часа назад

    Chater the bane of any machinist. Interested to see how you will recut the six o-ring grooves. Absolutely love how you show the struggles and how you overcome them keep it up!!

  • @owenwissing3587
    @owenwissing3587 18 минут назад

    loving watching your channel grow mate, cant wait to see that monster in action

  • @stephenmeeks684
    @stephenmeeks684 6 часов назад +2

    Great video, great explanation, and amazing work.

  • @kdolmyer
    @kdolmyer 3 часа назад +1

    Well done! Hey from Arizona, USA

  • @sshep7119
    @sshep7119 3 часа назад +1

    Always ...always ...always plan for warp when building weldments. If you get lucky and the warp is within spec, run with it. When the plates get thicker the weld gets larger, the contraction forces during cooling increase immensely.
    If you can't take the part to the precision, take the precision to the part. This type of flange work is critical in some pipe work when high pressures are involved.
    Always great to see someone learn a new process and put that skill in their toolbox.

  • @stephentopham1577
    @stephentopham1577 2 часа назад

    Always loved engineering, especially cnc but get a buzz out of watching you tackle these big projects. Yet to see Cyclops make an appearance on the Hulk! Christmas greetings from the UK. Steve

  • @GaryBruner
    @GaryBruner 3 часа назад

    Back when I was going through my meshiest apprenticeship, Whish I completed in 1971, we sometimes used tool bits called stellite, not sure I am spelling this correctly, but it was extremely tough and durable. Much harder than normal tool steel. Might want to try it sometime if you can even find it, if available.

  • @dannycrooks8462
    @dannycrooks8462 Час назад

    Happy Christmas and Happy New year 🎉

  • @TheMrMavman
    @TheMrMavman 5 часов назад +1

    Dude… that was an education if ever I’ve had one. Never even knew such a bit of kit existed until now.
    After seeing what was going on with the inserts my brain went to good old hi speed or tungsten. The cutters I learnt on & you went there too so I was a little chuffed over that, & it worked which was wicked cool.
    As for an easier way??? Sent it to Kurtis 😂 he probably won’t speak to ya ever again but it’s still easier.😂😂😂
    My very best wishes to you guys. Hope you all have a very merry Christmas & safe & happy new year.
    Thanks so much for pitting this channel together. It’s helped me more than you know. Cheers everyone
    Patch

  • @dannycrooks8462
    @dannycrooks8462 Час назад

    Happy Christmas 🎄 From County Armagh Northern Ireland 🇮🇪 🇬🇧

  • @alandawson2813
    @alandawson2813 2 часа назад

    Wowzers, hi from NZ,
    Just found your channel, very cool.
    Happy days.

  • @Kevin-u3q7m
    @Kevin-u3q7m 4 часа назад

    might be a good idea to talk to someone in the gold mining industry. they use those flange facing machines on the autoclave flange faces. the face is overlaid with titanium then machined to achieve a "gramophone" finish so that the chevron spiral wound gaskets willl seat properly. never actually done the job myself, had others who did the machining for us, but it is a very interesting process on a flange that is approx 1500mm diameter.

  • @armandssatrovskis1616
    @armandssatrovskis1616 3 часа назад

    Merry Christmas to all you lovely people! Greetings from Latvia!

  • @markoreilly3414
    @markoreilly3414 7 часов назад +1

    "Nothing is impossible,
    Its just
    Miracles take a little longer"
    DG Fry
    Managing Director
    NQEA Australia
    1982
    Best advice i was ever given.

  • @rempeloid
    @rempeloid 6 часов назад +1

    Hi Matt. We used to have to, occasionally, machine the “ tires” on our asphalt plants. These are large steel rings, about 3.5m in diameter, that are placed around the mixing drum and run on trunions to stay true. These things are very hard and the only way to cut them is to grind them. The company we used also had flange grinders for the same reasons as you’re running into. I’m in Alberta, Canada by the way. I’m sure there would be something available in Australia. I enjoy your content very much. Have a great Christmas and Happy New Year!

  • @andrzej3511
    @andrzej3511 2 часа назад

    You have cool toys! Even the worst grump won't say: "too small"! :))))

  • @EnricoMarangonJunior
    @EnricoMarangonJunior 7 часов назад +1

    YoooMate HSS is the way and yes it takes forever. Very nice to watch. Your videos are always interesting and educational sort of. and always good material. congrats.

  • @BBWA100
    @BBWA100 33 минуты назад

    Ho Ho Ho merry christmas from , Albany WA🇦🇺👍👍👍👍👍👍👍

  • @airbus7808
    @airbus7808 3 часа назад

    Adelaide buddy! You channel was a RUclips push and one that I appreciated

  • @iainedgar4076
    @iainedgar4076 3 часа назад

    Hi Matt from Merimbula NSW Australia.

  • @timwoodman9283
    @timwoodman9283 7 часов назад +2

    Lying here bored waiting while the COVID antivirals do their magic when up pops the latest gem from Matt. Perfect antidote.. Cheers!

  • @907jl
    @907jl 5 часов назад

    The flange facer was a clever machine, and you gotta love it, seeing good old HSS cutters to the rescue! Happy Holidays, and hope you folks have a great 2025!

  • @lonnywilcox445
    @lonnywilcox445 6 часов назад +3

    I might have tried a brazed carbide tool. Tougher than an insert, stays sharp longer than HSS. Or even a solid carbide tool for the same reasons. Of course the heat affected zone could be avoided or minimized by welding in smaller sections or heating the whole thing before welding. But that may just make it worse. May want to consider your order of operations, weld then heat the flange up and allow it to normalize, then weld to the larger part. At least then there would be consistency even if that means consistently wrong.
    Can see Curtis now furiously planning out a shop built flange facer.

  • @truegret7778
    @truegret7778 5 часов назад

    That's pretty wild to see how the welds have pulled in the flange face on the early cuts. It will be interesting to see the design changes (for welding up the flange ribs) for future monster tool. Thanks man. Merry Christmas ... (tuning in from San Diego, CA, USA). Good to see little Teddy playing peek-a-boo.....

  • @alankeith7866
    @alankeith7866 7 часов назад +1

    Matt,
    Wishing the entire HAL team and their families a very Merry Christmas!!!

  • @petert3355
    @petert3355 4 часа назад

    It don't matter what situation you find yourself in, odds on someone somewhere has been there before you.
    That means that there is a good chance the right tool already exists to fix your situation, you just need to find it.
    Thanks to Phil, it would appear you found the right tool for this particular job.

  • @pvtimberfaller
    @pvtimberfaller 6 часов назад +2

    Hi Matt
    I suspect a mill would work better for facing the interrupted cut, not sure whats out there these days.
    There are contractors in the area that do nothing but machine stuff in place for paper mills etc.
    If you get bored troll the Climax machine too website.
    HSS has saved many projects for me this summer facing big flanges full of holes.
    I would go with a cobalt HSS or even Stellite tools because they will last longer.
    Funny there is nothing like a Frenna or wobbly crane in here in the US.
    We just use forklifts of all sizes.
    Hope you have a wonderful Christmas!
    Ross

  • @onemoredeadman
    @onemoredeadman 7 часов назад +1

    Very clever machine, have a good break over Christmas and new year

  • @BB-lm7cs
    @BB-lm7cs Час назад

    A perfect excuse to go buy a huge HBM!
    I had to machine some crappy welded steel on a clapped out, floppy lathe once. A HSS bit ground with a large radius, almost like a button, and low rake did surprisingly well at avoiding chatter and surviving the cuts. It's a geometry that will flex out of a cut instead of pulling into it, so it tends to settle on a comfy middle ground. You might want to experiment with that sometime and see if it works well with the flange cutter.
    If all else fails, zip tie a die grinder on your flange cutter and let 'er rip.

  • @jamescuddihy5084
    @jamescuddihy5084 3 часа назад

    Merry Christmas from Sunny Rockhampton!

  • @derekhartley4480
    @derekhartley4480 4 часа назад

    Thanks for the video Matt. Merry Christmas to you and the rest of the HAL team.

  • @dmark65
    @dmark65 2 часа назад

    What watwsplace8614 said! Nice work. Carbide, CBN etc are awesome, but never overlook the humble HSS, it can shine where the others chip and fail, and can be ground into form tools limited only by your imagination. Great video Matt, keep it up! Can't wait to see that big bastard moving some dirt.

  • @TaranovskiAlex
    @TaranovskiAlex 7 часов назад +1

    Cool stuff, thank you!

  • @daviddogruel7851
    @daviddogruel7851 6 часов назад +1

    I had suspected that kind of sorcery existed, so it was very interesting to see the flange facer in action but aslo wondering if the stroke length of a shaper would be enough to do that job (with the shaper supported on a giant riser base). Everything here in the land of banana units as Kurtis calls them is beginning to shut down for the holiday season also. Cheers to you and HAL team.

  • @jamest.5001
    @jamest.5001 6 часов назад +1

    Happy Holidays🎉 from North Carolina usa❗

  • @dougaldhendrick3497
    @dougaldhendrick3497 4 часа назад

    Great stuff, merry xmas to all.

  • @andrewturnbull5897
    @andrewturnbull5897 4 часа назад

    Mississauga, Ontario, Canada here, just west of Toronto! Loads of fun!

  • @Failure_Is_An_Option
    @Failure_Is_An_Option 3 часа назад

    Heat affected zone at the extreme OD is a bit of a trifecta. Not only does the surface hardness increase, your rigidity decreases, while your surface speed increases for a fixed RPM. The last one often gets over looked. That's a significant delta from your ID to your OD. HSS is probably where I would have started. You have full control. Just playing with the tooling relief can drastically change harmonics. Difference between having a sled at the back to resist diving or having a guillotine that dives straight in as soon as the surface hardness subsides.
    Moving everything around the yard probably would have tripped me up more than dialing the cut in. Love those yard cranes. I've only seen one at a scrap yard in the USA. For the longest time I assumed it was a home made contraption.

  • @carlswenson5403
    @carlswenson5403 6 часов назад

    best darn hole diggin project on youtube!

  • @steve_weinrich
    @steve_weinrich 5 часов назад

    Interesting job and video. Thanks and have a Merry Christmas!

  • @sergeantpeppers8858
    @sergeantpeppers8858 6 часов назад +6

    Why put a piece on the lathe when you can put a lathe on the piece.

  • @wornoutwrench8128
    @wornoutwrench8128 4 часа назад

    Merry Christmas Matt and crew.
    Looking forward to next weeks episode.

  • @lancer2204
    @lancer2204 5 часов назад

    Nice work and an interesting bit of kit.
    Enjoy the break!

  • @woobykal68
    @woobykal68 2 часа назад

    I came to the channel off a feed from CEE engineering in queensland, This looks like an interesting channel as well

  • @stephenmeeks684
    @stephenmeeks684 6 часов назад

    Merry Christmas.

  • @joelscottatsummit
    @joelscottatsummit 6 часов назад +1

    Very cool! Merry Christmas 🎄

  • @educatedmanholecoverbyrich8890
    @educatedmanholecoverbyrich8890 2 часа назад

    Hi guys. Just a theory, but to finish off you could fabricate a device that would hold a grinding wheel that would fit on the unit to give a lovely finish.

  • @snapperhead51
    @snapperhead51 5 часов назад

    what a great show case to show your skills,, ,getting Teddy's hands dirty ha ha ha looks great :) looking forward to the next vid Merry Christmas and happy new year :)

  • @theoldstationhand
    @theoldstationhand 3 часа назад

    Good job Matt - I would have used a file, or three 😂

  • @c0rr4nh0rn
    @c0rr4nh0rn 6 часов назад

    I will say that the dialing in of the flangerator would have been really interesting to see given the warping. Really interesting tool.

  • @NolanTaylor-e3l
    @NolanTaylor-e3l 7 часов назад

    Thank you Matt. Wishing you, your family, personnel and dogs a very merry Christmas. From South Africa that is bloody well shut down the whole year! 🤭

  • @RicksterX-92fs
    @RicksterX-92fs 4 часа назад

    Best vid yet! Super interesting and entertaining!

  • @horsebee1
    @horsebee1 6 часов назад

    Just found your channel and love your can do attitude, You could almost be a Kiwi, almost. You guys have a great Christmas and a happy new year.

  • @UKMitchy
    @UKMitchy 5 часов назад

    Watching from the UK. I used to work in a naval dockyard. They had equipment like that to machine mountings for weapon and radar systems. Also had an 80 foot long lathe for machining propellor shafts off ships before they had on site machining gear. It sat unused for a long time, no one wanted to buy it, so I think it was scrapped eventually.

  • @philmcmanus8184
    @philmcmanus8184 3 часа назад

    Hi Matt loving the videos, watching in sunny Cape Town

  • @zoltannagy1813
    @zoltannagy1813 4 часа назад

    I would not have thought that such a thick plate of steel would warp that much.

  • @graemedewit1119
    @graemedewit1119 6 часов назад

    Hi from sunny South Africa. We also now shut down for hloiday. Also a bit of rain. Happy Holidays !

  • @vikingsraven
    @vikingsraven Час назад

    Awesome. Interesting tool. From uk

  • @paulsto6516
    @paulsto6516 4 часа назад

    Merry Christmas from Baltimore Maryland. Good show, man!

  • @MarkoHolopainen
    @MarkoHolopainen 6 часов назад

    That is certainly an interesting tool I have never heard or seen of them in the 5 years that I have been watching machining content on youtube, both your channel and Kurtis's are my favorite Australian channels. Wishing you and your whole crew a very Merry Christmas and a Happy New Year, from Burpengary QLD

  • @ronaldfairhurst2914
    @ronaldfairhurst2914 7 часов назад

    Just like watching paint dry, you are persistent good job

  • @HappilyHomicidalHooligan
    @HappilyHomicidalHooligan 5 часов назад

    6:04 OK, that's got to be the first time I've ever heard a Machine actually Growl at someone because they touched it...
    😄😁😆😅😂🤣

  • @jscbmx21
    @jscbmx21 6 часов назад

    I machined bulkhead seals on navy ships with something similar during my apprenticeship. Was really interesting!

  • @liftbikerun
    @liftbikerun 7 часов назад +2

    Let's do this guy's!

  • @GHOSTINPLAINSIGHT
    @GHOSTINPLAINSIGHT 7 часов назад

    It's like a giant self advancing fly cutter on steroids! Very cool! Happy holidays from Arkansas!

  • @gregc1775
    @gregc1775 Час назад

    Hi Matt
    What an amazing machine.
    As always very interesting
    All the best for Christmas and New Year
    Greg
    Ulladulla

  • @crunchytheclown9694
    @crunchytheclown9694 4 часа назад

    Nice job setting up the machine true, I wonder if a cobalt cutter may have helped.

  • @ram50v8
    @ram50v8 5 часов назад

    Hi Matt! Greetings from Harrison Arkansas - USA. Subscribed a few weeks ago after Curtis told us about your channel. Merry Christmas!

  • @carlbliim4456
    @carlbliim4456 4 часа назад

    Wow Just how big can you go? Amazing repair and using old school tools hand ground is terrific. Great job and as I am 95 I really liked watching. Could another flange be made up and added to the existing one? Maybe just a thought. Carl. My first lathe was flat belt drived from an overhead line..

  • @merlepatterson
    @merlepatterson 5 часов назад

    Wonder if a grinder attachment could be designed for this type of facer? It would need brushes and slip rings for an electric grinder motor, but that's a pretty common application. Also you would need some type of spring tensioner and gauge to keep a constant grinder wheel pressure against the face as the grinding wheel wears down.

  • @bruceandersen3803
    @bruceandersen3803 4 часа назад

    From Cape Town, South Africa. My weekly fix.

  • @MrPat-UK
    @MrPat-UK 6 часов назад

    No problem for you guys, slight adjustments here an there, bobs your uncle, another job done boys, and quality work done as usual 👍😊. One of your best ones yet, Have a great Christmas and holiday, regards to you all and your families 👍

  • @eldonwilson712
    @eldonwilson712 7 часов назад

    Merry Christmas to you all Heavy Rain where you are and 15 -20 cm snow and -22C here in northern Canada

  • @GregSinclair-gs5ox
    @GregSinclair-gs5ox 7 часов назад

    Merry Christmas to you and your family from Wights Mountain. Qld. Great show.

  • @jamesadams893
    @jamesadams893 6 часов назад

    Again another great video Matt, MERRY CHRISTMAS and HAPPY NEW YEAR from H town.

  • @jimzivny1554
    @jimzivny1554 6 часов назад

    Sharpsburg, Georgia USA
    Great video, I've never seen that machine before, very interesting to watch. My first thought when i saw it operate at that slow speed was its like my shaper. I wonder if a bull nose shaped HSS cutter would handle those heat affected areas, ive had good luck but i don't think I've had to deal with steel that had 10 heavy passes of heat put into it, 2 or 3 maybe. Just an idea, i think its the problem solving part of the job that keeps us coming back.

  • @Tezza120
    @Tezza120 3 часа назад

    Very interesting bit of kit.
    Off the cuff, if the cutting bit was rotary (endmill) with greater step-over and depth, it might be quicker, idk.
    Or, you could map how much these warp and keep a log of them. Then mill the opposite expected feature in it so it pulls straight when welded...if you could pull that off you've be revered forever as a wizzard. Have the beard to boot :)

  • @ernie7804
    @ernie7804 7 часов назад

    Enjoy the video very much you do so good cant wait to see the next one