Zero Tolerance Machining
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- Опубликовано: 20 авг 2024
- Trevor shows how to achieve a PERFECT FIT in 4140 Steel. Machining a part to fit seamlessly into another using ONA’s AV35 EDM (Electronic Discharge Machine).
#shorts #CNC #Machining #machinist #asmr
“This is some precise shit”
Even the bacteria on that were all like “this is some precise shit”
Yea just angle grind the cup holder
@@jplayzsfsandmore3173 cs ghost is a funny guy
Almost as precise as some monolithic structures 😮😅
precise cup holders
How much to buy one?
What really sells me is how it "defies gravity" because it's so damn precise that air can't escape.
That is insane.
That's is definitely cool, but I personally find the fact that you don't see the parting lines just as impressive.
That’s not particularly impressive in and of itself; even Apple’s product packaging does that, and it’s not nearly as precise as this. But yes, the _degree_ to which that happens is indeed impressive.
That's not gravity its defeating..its the movement of air flow.
It can probably hold my hopes and dreams
It has nothing to do with air movement with it open on both sides…nor gravity
Video game devs creating door closing sounds need to hop on this
Oh yeah, that guy from hbombers video!
Fr
Ong
@amosbackstrom5366 his mother is very proud
That sounds like opening mystery box in subway surfers
This is how villains hide their secret buttons to their base
My thoughts exactly
Same
Tiny spec of rust:
*I'm going ruin this man's whole flow*
stainless steel: 🤠
@@forkboy3309 "Stainless" is not synonymous with "rustproof"
@@CommunityGuidelinez did someone say that it was?
@@zac9933 Fork Boy implied it….🤠
Stainless because it stains less.
Technically it's "sensitization"
That's something you'd want on your desk to play with all day long
Me too. And I'd never get any work done. Lol
Until it rusts
@@Sulffur2 until it grinds itself Out of tolerace*
That's enough!
Absolute filth😤
@@lazarpejic6415 hm..
For those curious, an electrically charged wire cuts out that shape of a block of metal, then, in a separate block of metal it cuts out an identical shape that is one wire diameter larger... then the second shape fits perfectly in the first hole. Also, i am no expert... but that is the nutshell.
The only part you're missing for this to be the perfect explanation is sanding and polishing the two parts when they're put together so that they look like it's the same piece of metal
Thank yall for the explanation. I wasn't quite sure what I was looking at. Haha
@@the_undeadsome of these EDM machines pieces don’t even require post processing to get this good seamless look of they use the same grain direction, but yes for the best effect it’s put through the surface grinder after it’s finished
does EDM use an actual physical wire? for some reason i was under the impression that it was a super high energy cathode ray, or using the material itself as an electrical conductor or something. i knew that the two were separate pieces of metal because the actual machining leaves like a ~1mm gap, but i didn't know that that was from an actual wire going through there. if the surfaces are sub 1mm from a each other and hot enough to liquefy/vaporize, i wonder how they prevent the material from welding itself back together once the bit goes through it, maybe the dissipation of heat is so big because the actual cross section of any metal being heated at any given time is so small and it's got this huge block that can handle absorbing the heat
@@howdyfriends7950 it uses a physical wire often times brass
"The box. You built it. We came." - Hellraiser
yooo dbd
"Let's see Paul Allen's block of steel"
Haha
What's wrong Bernardo riper?
You're sweating.
It’s even free of saw marks…
look at tasteful thickness of it
And another block of steel ends up in an unmarked ditch.
This is dwarven level craftsmanship. Be careful to not forget where you put your secret doors.
😂😂
Mellon? No? Crap, I’m just talking to the side of a cliff
that's why we have a built in moonlight detector in the secret doors
Also please don’t delve too greedily and too deep. The last thing we need right now is a Balrog.
I thought you meant elder scrolls dwarves I also was worried about him blinking out of existence due to him realizing
This was done using EDM - Electrical discharge machining. No tricks of photography or lighting. This is exactly as it appears without the aid of instruments. BUT… There is a bit of a trick being employed here. One could assume they are made by machining one piece into two. They are not. They are not machined from one piece. They are machined separately to such high tolerances that the separation lines disappear from view when the parts are assembled. And get a load of this: the process uses fine wire arching in a dielectric liquid using the erosive properties of erosive sparking. See Wikipedia EDM or other videos produced by TITANSofCNC on RUclips.
Nobody asked
Neat
@@deezroastedchestnuts189I was going to but someone already typed an explanation
It's cool that they can make stuff like this using Electronic Dance Music.
"No instruments were used." 😂
Engineers: “Zero tolerance machining isn’t real. Zero tolerance machining can’t hurt you”
Zero tolerance machining:
It’s like the magic glyph coming out off the stone when you bring the proper artifact to the chamber
yeah that's what I was thinking, or like an alien spaceship. I can imagine something like this in a CIA top secret
Sounds like an idea for a dnd campaign
@@sageunix3381 I think of hagrid tapping the bricks with his umbrella in Harry Potter
@@lostpockets2227 Are you saying you don't have clearance to watch this video? An agent will be with you shortly.
Did you mean to say Magic glyph? Or megalith? It just sounded strange because I’m used to the long spelling “hieroglyph”
The smoothest commercial ever
This is some of the most satisfying shit I've ever watched
Wire EDM always amazes me.
Whats thickness it is ?
@@lukatomic8475 the wire used to cut the workpiece can be as thin as .02 mm (.0008"). Some EDM Wire machines that can cut through workpieces 10m (30") long.
@@goodforyou3000holy crap I had no idea it could go that thin
Is that on Soundcloud? I can't find that genre
Something to keep in mind is that the wire thickness isn't all that important. Thinner wire is faster since it removes less material, but can't cut with as much current.
The accuracy is a combination of virtually zero cutting force, real good encoders and a stiff machine frame, and forcing the wire through a jeweled die in the cutting head to make it an exact size.
The pieces that fit together are machined from different bits of stock before they get fitted together and surface ground to get the exterior surfaces the exact same.
As a manual machinist, this is like a kid watching transformers for the first time
Your skills are better. We've got EDM at work. Programme it, load the part, press the button. There's nothing to it. But it can only do certain tasks, a good machinist can do anything.
@@iiredeyeiiredeye1569 Well said. Manual machinists and tool makers will always be highly sought after.
@@iiredeyeiiredeye1569 you can do this without EDM, just set up magnetic displacement guides and interferometric sensors.
@marksantangelo1503 I disagree! 🤣 great for fundamentals absolutely.
@@newbergfarms4966 I can do both. As well as weld mig, tig, stick X-ray quality..purge a 6g pipe etc. & even polish to a mirror finish quality
At the end of the day, it’s just a piece of metal nonetheless
And the toughest part is always waking up in the morning & getting in the car
I’m sure this is something everyone can agree on 🙂
If they ever make another hellraiser movie - the puzzle box needs to be made like this..
The sound effects are what makes it so much cooler!
Imagine a bunker in your house that closes perfectly like this...
You dream about too much
i was thinking the same thing. like having a front door for my house that closes like this or something
@@half_chub $1,000,000 door
Sounds good until the air pressure differential seals you in your bunker forever
Dude...
The fact that machining parts to this level of precision is possible blows my mind
machining first started in the 1700s so it's nice to see progress
this level of precision has been available for well over a century, what we don't usually see is the edges left sharp so the gaps can't be seen.
@@alanhat5252 this level of precision has not been available for over a century. This is modern, even 50 years ago this would be extremely expensive. A century ago tolerances could not be brought to these levels.
@@settratheimperishable4093 this was invented in the 40s
@@Sodier402 exactly, and as with all new technologies, it was stupidly expensive and didn't really come into maturity until the last few decades.
That’s some ‘Flight of the Navigator’ type sh*t right there! 🤯
Compliance
Very satisfying to watch!
Imagine fully pulling the piece out, then needing to put it back 💀
Mission impossible.
Duct tape and a stick
Well you don't need to because that's machined in 2 separate pieces
@@Alsry1 huh?
@@Alsry1 wtf ??
Ah yes, the gratifying sound of Pyramid Head dragging his rusty sword along a rusty metal tile floor truly adds to the experience.
👍
Amen to that
Lol I thought the same thing !😂
the paint starts to rot fast
What does that even mean?
*Probably the most satisfying sound of ASMR we've ever seen and heard of*
That's the beauty of Wire EDM machining process
"TIGHT TIGHT TIGHT"
- Tuco Salamanca
This is the moment Waltuh became a zero tolerance electrical discharge machining sample
Methylamine
"That shit is tight af"
Sun Tzu, The Art of Machining
Sun Tzu, The Art of Lovemaking.
😭😭 I liked your comment before I saw Sun Tzu, I teared up after I curbed my laughter for a moment to read it
@@Mikustan39 😏😏😈
"That shit is tight af"
- Pedofile
Sun tzu, the greatest RUclips commenter
I have no idea why this is in my recommendations, but damn something about watching the way those fit together is so darn satisfying.
Same here
It's good asmr
This is the kind of thing the villain hides their biggest secret in and is accidentally revealed by the supporting character
this is the type of asmr we need.
"And the triangle goes in the square hole, that's right!"
And the circle?
In the _square_ hole!
And the cylinder
Thats right it goes in the square hole
And the semicircle? That's right, it's the square hole!
HAHAHAH 😂
I feel like a proud father, now what other shapes go in the square hole?
I love that friction sound. And this level of precision.
I kept thinking it had been added for dramatic effect; smooooth!
Unbelievably satisfying.
it was perfect ，perfect ，everything down to the last minute details
dad: *is coming up the stairs*
my Nintendo DS going under my pillow:
Haha lol
Lmao
🤣
xddd
thank you!
Reminds me of something you'd see in the interior of a spaceship in like a futuristic sci-fi movie
The Xmen door to the Cerebro room
Considering any leaks in space can be fatal...
The tolerances would be too tight my dude. That thing would seize shut in a heartbeat and turn that bunker into a coffin.
Flight of the navigator
@@93Harris93 yes bro!!! Solid call man, such a great fuking movie still. Only about a 1/4 of my favorite "kid" movies are watchable now, and thats 1 of them.
I have been machining for thirty years and this blows me away it's time to go back it appears I still have a lot to learn
TITANSofCNC is the proper name for the company. You guys (and possibly some gals too?) are the literal definition of GOAT. Y’all are absolutely top notch machinists. It’s actually not that hard to do something right. You just have to care enough to do it right. And, that is exactly what y’all are all about : doing it right the first time. Y’all fix lesser shops blunders. Y’all don’t waste your customers’ money. Y’all care, and it shows. 1/32 is exactly 1/32, not 3/64. There’s no “ehh it’s close enough”, bs going on in y’all’s shop. I have yet to have a need for a custom part being machined for me. But, when that day comes, I know exactly who I’m calling. :)
As a machinist myself. I can tell you...
This is very impressive
It is impressive, but it's not zero tolerance engineering (no such thing is, nor ever will be, achievable) and the skill on display is in inventing, designing and building the machine which made the cuts. The skills to run the machine are at a level most people of normal intelligence could relatively quickly acquire.
@@Gottenhimfella shut up. The guy built it with a solid block and a file. It's pure skill.
@@salvadorpalma8173 Yup, a computer file.
@@Gottenhimfella I don't dintinguish between files.
@@salvadorpalma8173 I know what you mean. Files, flies ... pretty much the same word. Why distinguish?
In 2000 years, they'll claim aliens made it because we didn't the technology to make something that precise.
Especially if we get you to document it.
@@entx8491 ikr
@@CertifiedClapaholic yep
@@entx8491 defo, bro bro
@@CertifiedClapaholic lol
This is so relaxing it's like asmr
This is what friends do once you leave highschool
Notice how he will never let it out completely because he’s NEVER getting it back in 😅
Huh? But it's made separate in the first place.
@@TheAdatto I think they mean that if both pieces completely lose contact, that putting it back in place would be difficult without scuffing or scratching probably.
Yeah they are separate parts, but the guy probably wouldn't want to have to waste time trying to fit back in something so precise.
...That's what she said.
@@davidiwata7063 you tarnish the name Iwata >:(
How are there 2 comments that have the same point, and on those comments is a reply from one of two different people, completely misunderstanding the op in the same way
My cad:
My 3D printer: stop looking at me like that
🤣😂🤣😂🤣😂😅😅😅
🤣🤣😂😂😂
Wire edm does some incredible things. The thing that most people don’t realize is that is very very economical to run!
Wow This is crazy precise machining
I didn't ask for this, but I am so glad it was recommended to me.
This level of satisfaction should be illegal. 😩👌🏻
Congrats on 69 likes. And yes it should be, although I’m glad it isn’t.
It’s so satisfying when it’s tight just the perfect fit
I came, I saw, I cambridge’d
*thermal expansion has entered the chat*
welcome Bulk modulus ! 🤣🤣🤣🤣
Not really a problem if the material is the same though.
Should they expand with more or less the same coefficient since the pieces are the same material?
Or will the larger piece expand "inwards" if they were heated separately?
@@footonabrick yeah, you're right.
My only worry would be potential warping if heated up and cooled down too many times, just cause you have absolutely no tolerance, but it probably wouldn't be an issue.
@@cakepie3484 Thermal expansion via environmental conditions on 4140 alloy steel will not be a factor in distortion over time. But if you had the interior block warmer than the exterior block, the fit will not engage.
I do feel like this would have had to be EDM'd out of 2 different pieces though. That rate of drop is telling me that fit interaction is 0.0001" or less. That is 1/40th of a hairs width. My shop holds tolerances in that range, but not for interactive pieces.
Also, the was additional machining after this was completed to make the appearance of the grain pattern the same.
I would literally never stop messing with that that looks like the most satisfying thing ever
The amount of satisfying this is unquantifiable
Now make a Hellraiser puzzle box using that
In THIS decade?!
Pinhead: And then he will have such sights to show you💀💀💀
Yeah try that Hellraiser crap I bet that won't happen I it will be:scrap! next one:scrap!
Lament Configuration
this is what would actually impress people who made the pyramids
We still can't make the boxes, not even these kids.
Exactly
The pyramids were power plants. They served a purpose. They powered a thriving metropolis. What purpose do these serve?
@@Throku it's the idea of zero tolerance manufacturing I'm reffing to
@@oliverklozhoff I believe that there is a lost ancient knowledge about frequency
i could watch this for hours
This was the first thing I tried as soon as I got free time in the shop I work at!
ashamed that i was fascinated by the primal act of fitting a block inside a hole.
magnificent
That goes in the square hole.
ruclips.net/user/shorts7haqnQvrYfI
Oh no💀
@@jonathancarrion0809XXI 👁️👄👁️
@@jonathancarrion0809XXI c'mon dawg 💀
The square hole
Whoever does your sound effects does it perfect. And if that’s the real sound let me buy one
This makes me unreasonably happy!
This guy is going to end up accidentally summoning Pinhead.
Underrated comment Foreals!😅
Hell yeah gone get his ass straight torn apart 🤣🤣🤣
I'd love to get one of those cubes made with this technique.
Lemarchands lament configuration box 💀💀💀💀💀
"You opened the box.... I CAME"
This is some kind of weapon you’ll find in a glowing cave, that turns out to be inside an ancient alien ship or something…
Or some kind of secret key
The production quality is insane
The precision "unreal"..
If you don't get why the thing wasn't going down when he pushed on it, it's because the cut is so tight that it cut off anywhere the air under it could go 🤯
Duhhhhh
I actually think it's more about alignment. You would have to have it at a perfect 90° angle and it look like he gave it a nudge before it started to fall.
No joke that's the coolest thing I've seen all day. When I picture Alien tech, I picture things like this. Seamless.... Edgeless. Classy, but at the same time, almost looks like magic, like there's not way a human made it....
I don’t think I’ll ever see something so satisfying
Omg that is the most satisfying thing I have ever seen
**slides**
**“AAAAAAAA-“ in low pitch**
I worked at a shop that did EDM cutting and got to see a lot of things like this, absolutely incredible stuff to say the least
Do shops like what you mentioned exist? It would be cool
Avicii or David Guetta
69th 👍
Hi...can a car piston and block use this kind of tech?
@@miniclubman99 Probably not, wire EDM can be extremely accurate, but are so slow it would make more sense to use a milling machine. It'd be a lot faster and the finished product would be accurate enough
That's literally an airtight seal. That's amazing
Wonderful sounds!
I need to experience this in real life.
Exactly, I want to purchase one. Where?
Yes but you wouldn’t get the sound effects unless you add them yourself. I would venture that in a quiet room, if you put your ear to like within 5cm of the blocks, you would barely hear the friction.
The perfect fit doesn’t exi-
Neither does the rest of your sentence.
@@chrissheafer This was written as a joke, as if he was speaking his mind as he clicked the video, but was immediately at a loss for words when he saw it. How did you miss the nuance?
@@Fpvpilot928 I think he did get it dude. He was being droll.
@@dg8620 I'm sure you're right but what does droll mean
Yeah I've been waiting for the complete sentence. I can't hold my breath much longer.
The box! You opened it..we came!!
My...God. It's beautiful.
This is basically a CG effect done practically. Phenomenal.
Correct if I'm wrong. Wouldn't you have to wire one block for the outer portion and another block for the inner portion? Because the diameter of the wire.
yes i think so otherwise you would have play the size of the wire diam
Yes that’s right
You are correct! We have a full video on this part as well explaining the process👍🏻
Yeah it's two separate pieces, which makes EDM that much more impressive.
@@trevorgoforth8963
I love how it completely disappeared, so satisfying 😌
Reminds me of old sci fi descriptions of spaceships where the door seemingly appears without showing a prior seam. Reality really does imitate art sometimes
Keep it saturated in oil and if it ever expands beyond its zero tolerance, just bring it back into the same temp that it was machined, and it will go back to normal.
Great. Now I'm going to be unsatisfied with life until I experience this with my hands.
Perfection is a powerful statement.
It’s times like these when I remember that the future may have started way back when we started using these everything bricks, but it never stops getting more futury.
This is my kind of asmr, I love every second of this!
He trying so hard not to breathe but fails, still amazing production.
That's pretty impressive 👏
Nice wire and grind work. Always satisfying to get that slow sinking from the air getting squeezed out when you make something. My "sliders" are usually pieces of die presses and molds and I have a 0.0002" tolerance one way or the other.
I think my favorite part of EDM work is that 2 tenths is nothing for you, it's like 2 thou for regular machining work
The time and effort to do these are astounding. The cutouts really fit, tightly to say the least.
They just pushed a button and a machine cut them
@@medotaku9360 They also had to put the metal in the machine, and even take it back out after
Yeah, but they needed a manicure, before they pushed the button!
@@bebo5558 oh well there's the effort, but still those cuts are nearly invisible
@@medotaku9360 maybe, but the cut is looking good.
I like when it slides in there. No pun intended.😂
Incredible beyond my imagination, machining and surface finish 👍
A thing of pure beauty.
I love the little "Nice" at the end
This is so satisfying to watch.
sends chills down my spine
It almost looks like the cuts are healing themselves
This. Is. So. Satisfying.
When you make a fit so good that it looks like CGI!
How I emerge out of thin air when guests leave and I can have all the leftover snacks for myself 😤
Can’t believe you guys managed to take out darth vaders breathing apparatus
as a trade school student who didn't get to finish mechanical design & engineering because i was dating someone and my parents pulled me out of school ... this is truly a beautiful thing