How to change FORK OIL & SEAL | Yahama FZ25 MT15 R15 | Life of Pal
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- Опубликовано: 5 фев 2025
- Complete steps on how to repair motorcycle fork on FZ25/FZ16/R15/MT15. Complete disassembling & fitting.
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Hello to everyone. Thanks for choosing to watch my video. Please follow the instructions properly. Buy new fork oil seal from service center cost 250 each and oil of your choice. You need 469ml on each fork. Get T handle and oil seal driver of fz16 from tools shop. Size of T is 28mm.
Hi....I don't know ur name...I m sorry Pal...I have a question, How can i prepare my FZ25 for Ladakh Trip??? It has done 11k Kms, only part I've change is Air Filter ( changef Oil filter on regular intervals)...Does I need to change or check anything else ..??
t hAndle length. sea
l driver price
U r a professor man...👌🤘🤘🤘🤟🤟
Hello brother...My right fork of Fzs V3 is leaking from about 15-20 days... I am here at Uttarakhand, and i want to get my bike repaired at lucknow from where i belong....So please help me with this one, can i ride it back to lucknow With the present condition? The distance is about 700kms,and front disc brakes are also not working due to this issue.... Please reply asap, i tried to search u on insta, but i couldn't.... Please help❤️
Is it same with fzs 150?
Thanks a lot for the upload bro! Your explanation is really good and detailed. I changed my fz v1 fork oil seals following your steps. So for all the beginners here are a few more tips from things i faced
1) the T handle is available at amazon for Rs 300 and instead of seal driver I used PVC pipe of approx 3ft long(ask for 1.5inch pipe) and rubber mallet.
2)when removing the lower hex bolt make sure you use the hex key exactly as shown in the video, NEVER use it horizontally(it wont go all the way in). I was careless and ended up rounding off the head and had to replace the bolt.
4) The oil capacity in service manual was 459ml each for v1. Alternatively you can verify the correct level by measuring from top of the inner tube till oil level after filling oil and before inserting spring. It should be 87mm. I used Motul 20W heavy oil and feels its way better than the oe type.
5) The washer that comes on top of the spring must be placed carefully before inserting the small tube. When dropping in oil it turned over and I couldn't see it in the oil. The top cap almost closed but luckily it didn't and I had to check it again to find out.
6) If your fork has rust spots on top half, make sure to wet sand it before installing new seal. I used waterproof paper of 1500 first and then 2000 along with wd40. If you don't do this it will damage the new seal.
Just keep these in mind and follow all the steps carefully shown in this video and you can do it yourself even if you are a beginner.
Hope this helps 😊
Thank you for taking so much time and effort writing this for the pal's community. It will really help others. Appreciated 👍👏
Thank you again
@@LifeofPal Always glad to help bro. I know the pain of wanting to do something badly but cant do it because of the lack of info. You covered all the details pretty well and if I can contribute to that in some way, I definitely will. After all that feeling we get when we fix our own vehicle is so fulfilling. Every enthusiast deserves to experience it.
Helo bro i changed my mt15 seal in a local garage but after 2-3 days again started leaking oil please help
It is so wonderful to see, how much supportive and positive your wife is about your work and passion. By the way, it was very tough and hard work to be done properly.
Thank's man, for a very long time I was looking for the required amount of oil to be poured into the fork, and in your video I heard the exact amount of liquid being poured. Greetings from Russia)
Your work is so perfect and your editing skills too.. have started repairing small issues on my fz25 after watching your videos. You are helping me crazily... I'm never satisfied with the work these local mechanics do, should show them ur videos. Thanks man, for d help.. Keep it going!
Thanks a lot bro thats inspiring for me.
Exactly Prashanth.. Man doing great works and keep inspiring us.
Dude, this is awesome, I actually have to do the same on my Fz25 thanks a ton for the video.
Your job execution is way better than done at service centres. I enjoy this type of DIY works and also execute some jobs like drive chain adjustment, valve clearance adjustments etc. myself but have to limit myself due to lack of time as I am a government engineer. Recently I have purchased an FZ25. Its headlight shakes but it is bearable. If possible please show how to remove and fit all the panels as the left rear panel holding the lock for rear seat removal has some scratches which I didn't notice during purchase. Now the dealer agrees to change the said panel. I am never satisfied by the jobs done at ASC. Your channel is very informative. Keep up the good works!
Awesome explanation. I bought tools and spares to change fork oil and seal after seeing your videos.
I also buying...
but fork piston holding tools size
I dont know.
please help me.
say that tools size.....
In this video that tools used at 7:58 minutes
@@NurNabi-v5u28 no. Tool
Some of Yamaha mechanics need to learn from u....u r professional 🔥🔥🔥
Best shock absorber rebuild video on RUclips 👍👍
You are doing all the maintanence job with utmost care and passion. Keep up the job with passion and precision. Wishing you the best for all future videos.
Thanks Tijo
Bandey mein kuch baat hai.👌
Great job, keep it up👏
U can be a super owner of a service center for sure.
Thanks for a detailed explanation of replacing the fork seal, my ER6n's right fork seal is leaking and needs to be replaced, will have a keen eye on what the service people will do while working on it.
Best video till date with detailed explanation and use of professional grade cameras. Plz post more videos on bike related DIYs. Keep up the great work.🙏
Hi Gurpal! You are the only one who shows how to change fork oil & seal here on youtube that makes sense for me now. Btw, is FZ25, MT15, and R15 the same front fork as Suzuki Gixxer 150fi? Your answer is much more appreciated! Thanks!
I don't know bro
Very informative video... One of my favourite channel.
You done like pro ... Great job bro
Great work brother !!! was actually thinking to request you for this video few days back only. And this video came as a surprise. Your video s are truly worth working on.
U r pro mechanic also u have all req. Tools. Good info.
Sir can i use mt oil seal in my fz25?
Like your video so much after buying fg25..so helpful
Well done bro. I know you are an expert when it comes to fork job. Give link on description about ur diy on cd dawn forks on xbhp so that people with hero bikes can have a look at it. 🙂
You did a really good job and this will be helpful to many!
U hv done a great job. Inspiring too.
I have a Fz25 and your video are very useful
Good job bro keep it up. Do you think putting fork boots to is good idea ?
Its a personal choice. I don't like personally.
Excellent work, shows your expertise. Video coverage of the entire process is amazing. I understand you would have spent a lot of time in editing. Hard work pays, good job.
Was waiting long time for this DIY. Thank you... Great job👍
I am specchless, how you know that much about this we never think to do DIY hats off to you... I have one question here if one fork pipe seal damage did we have to change another one or only the damage one, some mechanic said while repairing the one fork it get differnce with old one. So balancing it we have to change oil of both forkss... Pls suggest
Yes both needs to be done
Hi i absolutely love your videos and i don't even own an FZ25; yet i am watching it!
Just a word advice please wear some rubber gloves while handling things like fork oil, engine oil and other grease. A lot of these products have carcinogenic(cancer causing) properties in them. Be safe and keep up the great work!
Thank you that you like my work. Suggestion taken.
Which size to use this t spanner
Hello everything is fine. thanks for the video, this video was fantastic and very enlightening, here in my country I have not yet found a video on RUclips as complete as yours about this maintenance on this model of motorcycle, but I still have a question regarding the hexagonal adapter that is part of the T wrench, you posted a link in the description and when I saw this Amazon link about selling this wrench with the hex adapter, it is described in the ad that the hex is 28mm, my question is, is 28mm the width of the hex head? Thanks for an answer, I'm from Brazil.
Yes its 28 mm. Already mentioned in the pinned comment.
Vc usou uma porca 28 mm soldada numa haste?
@@andregabriel3856 sim. É uma barra roscada. Rosqueei sem chegar ao fim, daí coloquei solda no final e em cima e soldei um pedaço pequeno na outra ponta de cima fazendo um T
@@andregabriel3856 caso queira, eu tenho fotos. Me mande seu WhatsApp ou email que envio
@@Williamcarneirodamota valeu mesmo por ter respondido. Vou fazer agora esse T com a porca 28mm.
Retentor da minha estourou com 17 mil km. Fiz uma viajem do Maranhão até Aparecida de Goiânia, estrada sofrível.
Muito obrigado, outra vez
This was very valuable. Thank you brother. Keep up the good work.👍
Can u suggest the best rear break pads for FZ25. Nissin sucks... The braking is too bad and also it degrade very quickly
Please suggest as I have servicing for my bike next week.
Hi get this one. I am using this and does not wear out amzn.to/2LxXmTd
Thanks man as always. One more thing, will these pads are of company or local vendors?
Local
Adjust free play is the important to avoid rear brake pad period
Una pregunta? Esos sellos de retenes le quedarán a mi Yamaha r15 v3.0 tengo un problema hay fuga en una horquilla y solo tienen sellos para FZ 25 le quedan esos sellos ???
Front sochker leak hone se bike one side pull karti hai kya
Hey pal i have fz25 while i am riding when i applyed front break heavily or front tyre goes into a any porthole the "Katt" sound comes from the front fork can you suggest me what should i do? Please reply
Nice video bro,quite helpful. Planning to rebuild my R15 V2 forks as the oil seal has worn out so wanted to take a look at the process👍
Do these three have the same oil seal size?
Will fz s oil seal work for it? I bought the seal. But is has different item code from the video. I'm guessing it's for fzs
Not sure but it should. If you have said to give seal of fz25. Part number change with time. But remain same across all models for common items like oil seal, bearings, bolts.
Hey Man.. love your efforts. And I can understand the way you love your Fz
If oil leaks is there any problem to byke
Endurance 10w fork oil kaha se kharide.
Online nhi mil raha kahi
Is r15 v3 India version fork oil and dust seal is same with FZS v3?
Hi Pal - I've changed the fork oil but the shocks are feeling down n pressed.. What could be the reason? Any idea. Will be grateful to you.
may be due to low oil quantity
Neet work bro congratulations. Like it
Thank you
My fz250 front fort makes hitting noise when braking in low revs and traffic low Rev tight braking.
Oil is low
Bhai for r15 v3 ke liye kitne ml chiya hota he
Excellent content and a lot of effort. Keep up the good work 🙏
Is it normal if little bit oils comes out after fixing? I fixex it day before yesterday. But little bit oil I can see on that fork
Clean and check again
Do we need to change fork oil or seal periodically in service example once in year or its not needed unless you observe oil leaks? Please suggest
Yes its very irritating problem.
Bhai ji acha h ....self mechanic ...
Do you know size for this t handle for change oil seal fz v3 (version 3)
Dont know
Can i Use that same T spanner mentioned in your description for tvs apache 160? Any idea
Dont know for apache bro. Ask local mechanic they can tell or show you the tool. Take pic and search. While this link says it can amzn.to/37jv0EE
@@LifeofPal yeah bro that's why I am confused 😂😂😂😂.....
Anyway thanks for the reply 👍👍👍
Hi bro.. I've Gixxer 155. I found a oil leak from my bike's right fork. Seems like oil broke. My question is is it ok can I just replace the oil buy pouring down and filling new oil and replacing with new fork oil seal. Since I don't have the lengthy tool you used. Will it work.
Hi i just want to know that suspension cap is it available new one because i lost it one side bro please reply
You can get from service center
Can you please tell me the size of the fork seal.. Are they 41*53*10.5?
Hi what is d size of d allen wrenc you put inside?
28mm
Can you tell me that how much the cost of fork goti spanner and oil seal puller?
After repair, it will take some time to work properly or not????
Nd what about disc brake, because my disc break is not working after i got repair my forks.
There is no such thing that it will take time. And have no connection with disc brake.
Your fork might be bend if you hit accident or pothole anytime before. Bend fork will cause hard to function and issue with brakes.
Hi I have 2 questions on fz25 2018 model
1) Where can we download the owners manual online
2) what is the bearing number of front wheel
Helo sir please help i changed my mt15 seal and oil in a local garage as it was leaking and again after 2-3 after changing it again started leaking why to do bro any solution?is it because the mechanic used cheap parts or any other problem
After watching ur videos...looks like i was getting worst service even with the original service center...bro u are damn good with this...u shole start your own work shop and train some mechanics under you.
Hire me as a mechanic! I'd love to work with you @lifeofpal
Where to buy this frok oil endurance company ....plz share the link
Jow much oil quantity for frok oil change in fz v3
If fork is same it will be same
great job...can you please tell us what is the size of the T-handle end?thank u
28mm
Bro is fzs shares same shocker tool
Bro! Awesome work, I tried but couldn't, u raised my hope.....!
Thanks.
Hey, if u could tell where can I buy the fork damper tool.....
Help pls....
Get in the tools shop. Say to give for fz. Measure the dia its 28mm. You have to keep searching for it. Best try on tools shop which is near automobile garage or market. If you cant find ask any mechanic from where they get these special tools. No one would resist you telling. This is how i find what i need. The item you need is already there. All you need to think is how you can reach to it.
@@LifeofPal got it ! Thanks for ur quick response.💐💐
love how you love your bike!!! i wish i could do it myself like these!!! 12:54 that's kind of thing that scares me! :D
Thanks. You can do it too. I was at the same situation as yours but you got to try if you really want to do this. These videos are of great help. When i was learning there was nothing as this. Still i face problem when i want to learning something but i keep searching until i get thru.
Amazing video. Removing fork piston seemed to be the most difficult part. Can the fork seal be replaced without removing the fork piston.
No impossible
@@LifeofPal thank you
You Rock Paaji..... As always....:)👍
Excuse me pls tell anybody
What is the puepose of Rebond Ring(TEFLAN RING )
Can you tell me the FZS bike of monoshocker about Gabriel and Endurance is it genuine or not bro?
Endurance is very good
@@LifeofPal Thank you so much dude😊
.sir what size of your T wrench ?.. hopefully you notice my comment...
Hi its 28mm
Thanks
.is fz250 fork same size with GIXXER155?
Thankyou dude you are doing a great job!!!!
Your hard work seems here, keep it up.
Obrigado por compartilhar esses vídeos, eles são muito bons!!
English please
Kya ek frok leak hoto zrory h dono ka seal oil change krne ka
Haan
great job man☺. keep up the good work
Bro which fork boot will mach for fz royal enfied or rx
No idea bro
Sirji agar aap mumbai se hoto bolo plz mera shocker me se oil bhar aarha hai ???? Kya karu
Nice bro....
U have tell all tools name and size...
which you have used.
Except fork pistons tool.
Which in your videos at 7:58 minutes running.
Can you info....
l want to know please......
Fork piston holding tool hi kehte hai
I think 38mm hai top PIN comment me likha hai. Aur bhi comments me maine reply kiya hai. Tools shop me milega.
Great effort brother👍👍👌💐💐
At what kms do we have to change the spring ... My fz25 has done 22,000 kms and service center people are telling me to change springs along with oil seal and fork oil
How much oil should be put ??
What will happen when oil ends in the chamber, due to leakage from long time?
Ends means completely low? Well nothing will happen if you dont start the engine. If you start damage is evident.
bro my fz fork oil is leaking and i can see a scratch on the fork.do i need to replace the whole
Depend on the scratch. Micron stratch won't usually damage the seal. If scratch feels rough then you need to replace the pipe
When should fork pipe change completely?? I am asking about Suzuki access 125 scooter..
When its bent or scratched
@@LifeofPal Thank you!
At the end, I liked the blooper😝 oh shit shit, Good effort bro, nice and clean explanation
Highly informative 💯🙌
Would sandpaper rubbing on fork tube cause oil leak???
If surface get rough then yes. If intention is to polish it using super fine grit then chances are may seal survive.
Can we use wrench instead of t-rod for removing that allen key on the bottom of fork???
How will you use the wrench inside thats the question
@@LifeofPal 😂😂lol my bad
I found one t rod for my gixxer. But has pointed end tool shop owner said thats the one everybody uses.
Btw is there any difference in procedure for my gixxer 155
Procedure will be similar not same
Can someone tell me the size of the bottom end of the T bar/ T handle for Yamaha R15 V2?
Great job...can you help out with any engine gaurd
I heard someone installing engine guard from bajaj. If you search you will find.
This was really amazing. I have been a FZ25 owner and facing this fork oil sealant breaking issue. Replace twice and my bike has done only 23,000 KMs. What could be the issue? and also let me know how to make sure that fork oil does not leak.
They don't last much. Avg around 20k. Keep the fork pipe clean
How much cost in repair oli seal
The spring of these two fork have same or different size?
Same
Thanks.
But in my R15V3 the spring size is different. Is there any problem?
It should be same. Change them
Ok. Thank you.
How do u know it required 469 ml fork oil each? I reach out few service centre one of they told me it 350 ml others one told me 450 ml and 500 ml, there are no information in manual also. I am really confused now
Trust in what i said. Its company number.
Do this fork tube got damaged? How do we know if fork tube is damaged?
Can you please provide a link to buy the seal driver?